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- (01-24) -

4-4-3. USE ENVIRONMENTS

DEW CONDENSATION PREVENTION

Our  heat  exchange  unit  has  been  confirmed  not  to  cause  dew 

condensation water to drop under the following conditions. 

If the unit is to be used in severer conditions than the following, dew 

condensation water may drop.

JIS B 8628 Total Heat Exchanger Attachment 5 (Regulation) Dew 

Condensation Test Methods

nit:˚C

Category

Indoor Conditions

Outdoor Conditions

Operation 

Conditions 

Testing  

Time (h)

Dry-bulb 

temperature

Wet-bulb 

temperature

Dry-bulb 

temperature

Wet-bulb 

temperature

Cooling in Summer

22±1

17±2

35±1

29±2

On

6

Warming in Winter

20±1

14±2

-5±2

On

6

Warming in Winter

20±1

14±2

-15±2

Off

6

In winter, the standard type should be used in the “Heat Exchange” 

mode. If it is used in “Normal Ventilation” in winter while the heater 

is on, the unit may develop dew condensation, resulting in the 

condensation water on the ceiling, which will cause stains, short-

circuits in electric wiring, and fault current.
(Caution)  Models designed for commercial use cannot be utilized for 

residential use due to the different conditions these models 

should satisfy. (Otherwise, dew condensation and serious 

electric accidents may ensue. If such applications are 

inevitable, please contact us in advance.)

(1) Prevention of Dew Condensation on Product Surfaces

 

 

  

When the humidity and the temperature are high around the product under low 

outdoor temperatures, dew may be condensed on the surface of the product.

 

 

  The following graph indicates marginal conditions for dew condensation on 

product surfaces in terms of temperature and humidity around the product, and 

outdoor temperature.

Relative Humidity

around Product

A

m

bi

en

t T

em

pe

ra

tu

re

ar

ou

nd

 P

ro

du

ct

(

)

Preheat

Outdoor Temperature ( )

 

 

  

The product should be used in conditions not exceeding the relative humidity 

around the product, as specified in the above graph.

 

Example 1  

  

When the outdoor temperature is -10˚C and the ambient temperature 

around the product is 20˚C, no dew will be condensed until the 

ambient relative humidity around the product reaches 40%, as 

indicated in the graph. However, when the ambient temperature 

around the Product is 25˚C, the ambient humidity around the product 

should be less than about 35%, as indicated in the graph.

 

Example 2  

  

When the outdoor temperature is -10˚C and the ambient temperature 

around the product is 20˚C, and if the ambient relative humidity 

around the product may fluctuate between 40% and 50%, dew may 

be condensed on the product surface. In this case, the outdoor 

temperature needs to be preheated from -10˚C to -3˚C.

(2)  Prevention of dew condensation on heat exchange 

element

 

 

  

As shown in the figure below, suppose a high temp absorbing air condition 

A and a low temp absorbing air condition B are plotted on the air line figure, 

then a high temp air A is heat-exchanged by the unit and goes out of the 

saturation curve as shown by Point C. In this case, the unit will be dewed 

or frosted. To avoid this, you are required to heat a low temp air B up to B’ 

so as to get C’ below the saturation curve, before using the unit.

A

bs

ol

ut

hu

m

id

ity

 (k

g/

kg

’)

Saturation

Curve

Dry-bulb temperature ( )

PREVENTION OF INSECT INTRUSION

The heat exchange unit takes in fresh outdoor air. Thus, if there are 

insects in the outdoor environment, they may be sucked in through 

the external pipe hood.

Although the unit is equipped with a filter that can trap bigger dust 

and dirt, small insects may not be captured by the filter and taken 

into the room through the filter perimeters and the frame apertures.

In addition, when the unit is in the “Normal Ventilation” mode and the 

operation is stopped, the air course on the exhaust side and indoor 

area is connected even though no wind is blowing. In this situation, 

intrusion of insects may take place in very rare occasions.

As the emergence of insects may depend on various natural conditions, 

we recommend users to apply medium-performance filters (to be 

purchased separately) in environments where there are many insects 

or where insects are likely to swarm, as the exhaust/intake openings 

are close to street lamps, etc. In addition, it is also recommended that 

the unit should be turned off in the “Heat Exchange Ventilation” mode. 

However, it is almost impossible to completely prevent intrusion of 

extremely small insects. Users are thus advised to consider full-scale 

insect prevention measures, such as installation of filter boxes (to be 

separately purchased by the users) on the designing stage.

When the unit is in operation in the “Normal Ventilation” model, it 

should be shifted to the “Heat Exchange Ventilation” mode first, and 

then put to “Stop” after 30 seconds.

The medium-performance filters should be built in the unit, available for 

the ceiling-mounted, the ceiling-mounted with a humidifier, and the ceiling- 

suspension cassette types of the products, to be separately purchased.

Although these filters may be equipped after installation of the unit, 

please be noted that the supply air volume may be reduced (about 10%).

(The filters are not available for specified and older models.)

PREVENTION OF EXTERNAL 

WIND INTRUSION

If the unit is turned off in the Normal Ventilation mode, the external 

wind is likely to enter indoors. It is thus recommended to turn off the 

unit in the Heat Exchange Ventilation mode.

In cold regions, or areas where frost damages may take place or 

strong winds may blow, external winds may enter indoors when 

the unit is turned off. In order to prevent these inconveniences, it 

is recommended to install an “electric damper (to be separately 

purchased by users)” on the side of the external duct.

For ducts with ø100 and ø150, please use the electronic dampers 

(electric shutters) we provide; for ducts the diameter of which are 

ø200 and ø250, please use those offered by PENTEK.

Contact: PENTEK. (TEL: 0568-81-0510)

PREVENTION OF SALT EROSION

Our heat exchange ventilation units are not equipped with specific 

countermeasures against salt erosion. The following measure may 

be proposed, but should require thorough design planning about the 

service life of the salt erosion prevention filters, etc.

() In case salt damages need to be prevented in seaside buildings, it is 

recommended to install salt erosion prevention filters on the external intake 

side (the OA side), which should be separately purchased by users. In this 

case, it is necessary to confirm that the designed airflow can be secured, 

as the intake airflow will be reduced by the filter. If it is found that sufficient 

airflow cannot be obtained, further considerations will be required.

(As for the salt erosion prevention filters, please contact us separately.)

INSTALLING THE UNIT UPSIDE DOWN

The ceiling-mounted model can be installed upside down. (The ceiling- 

mounted model with humidifying and humidity-resistant types, as 

well as the cassette types cannot be installed upside down. For more 

details, please check the respective catalogs.)

INSTALLATION LOCATIONS

Do not install the unit body and indoor intake openings in locations 

where harmful or corrosive gasses may be present (e.g. acidic, alkali, 

organic, solvent, paint gasses, etc. from machinery or chemical plants 

and research laboratories, etc.).

(Installation in such a location could cause gas-poisoning, corrosive 

deterioration within the unit, and a fire.)

ODOR PREVENTION

 

  

Water-soluble gasses cannot be used, as they may be freely ferred 

with moist, inside the heat exchange element.

 

  

Acid gasses cannot be used, as they may be accumulated within the 

heat exchange element, and causing damages.

 

  

Bathroom (toilet) ventilation facilities should be separately installed.

 

  

Although the unit is designed to prevent mixture of fresh external air 

and indoor air with packing and sealing materials, it is structurally 

difficult to completely prevent such a mixture.

Summary of Contents for UTZ-BD025B

Page 1: ...DTO_ERV002E_01 2013 04 26 DESIGN TECHNICAL MANUAL UTZ BD025B UTZ BD035B UTZ BD050B UTZ BD080B UTZ BD100B ENERGY RECOVERY VENTILATORS ...

Page 2: ...NS 2 1 UTZ BD025B 01 03 2 2 UTZ BD035B 01 05 2 3 UTZ BD050B 01 07 2 4 UTZ BD080B 01 09 2 5 UTZ BD100B 01 11 3 WIRING DIAGRAMS 3 1 UTZ BD025B 01 13 3 2 UTZ BD035B UTZ BD050B 01 13 3 3 UTZ BD080B UTZ BD100B 01 14 3 4 INTERLOCKED CONNECTION TO AIR CONDITIONER 01 15 ...

Page 3: ...IGN PRECAUTIONS 01 22 4 4 1 CAUTION ON SAFETY 01 22 4 4 2 INSPECTION OPENING AND INSTALLATION MODELS 01 23 4 4 3 USE ENVIRONMENTS 01 24 4 4 4 HEAT EXCHANGE EFFICIENCY 01 25 4 4 5 DUST COLLECTION EFFICIENCY 01 27 4 4 6 NOISE 01 28 4 4 7 NOISE CONTROL 01 29 4 5 VENTILATION DESIGN 01 31 4 5 1 QUANTITY DYNAMIC PRESSURE STATIC PRESSURE 01 31 4 5 2 HOW TO CALCULATE REQUIRED VENTILATION VOLUME 01 32 4 6 ...

Page 4: ...185 168 175 182 190 178 185 168 175 Air Volume m3 h 350 350 240 350 350 240 External Static Pressure Pa 140 60 45 140 60 45 Sound Pressure Level dB 32 5 33 0 30 5 31 0 22 5 25 5 32 5 33 0 30 5 31 0 22 5 25 5 Temperature Exchange Efficiency 75 75 78 Dimensions mm H x W x D Net 317 x 1050 x 804 Gross 396 x 1250 x 1000 Weight kg Net 49 Gross 57 Outlet Duct Diameter mm 150 Operation Range C 10 to 40 M...

Page 5: ...m UTZ BD100B Power Source 220 240V 50Hz Ventilation Mode Heat Exchange Ventilation Normal Ventilation Notch Extra high High Low Extra high High Low Input W 437 464 416 432 301 311 437 464 416 432 301 311 Air Volume m3 h 1000 1000 700 1000 1000 700 External Static Pressure Pa 105 80 75 105 80 75 Sound Pressure Level dB 37 5 38 5 37 0 37 5 33 5 34 5 39 5 40 5 39 0 39 5 35 5 36 5 Temperature Exchange...

Page 6: ...n c u r v e Dry bulb temperature C Absolite humidity kg kg C C B B A REFERENCE SKETCH Pipe Hood Outside Intake Duct Ceilling Suspension Bolts Supply Air Duct EA Exhaust Air OA OutsideintakeAir RA RoomAir SA SupplyAir Inside Supply Opening Supply Exhaust Air Grill Room Intake Opening Supply Exhaust Air Grill Room Intake Duct Heat Insulation Material Exhaust Air Duct The two outside ducts the Outsid...

Page 7: ...Same as the indoor air conditions Indoor air here means air in air conditioned living rooms Its use in refrigerators or other places where temperature can fluctuate greatly is prohibited even if a temperature range is acceptable Example Indoor air conditions During cooling period Temperature 27 C Relative humidity 50 During heating period Temperature 20 C Relative humidity 40 The Input the current...

Page 8: ... r v e Dry bulb temperature C Absolite humidity kg kg C C B B A REFERENCE SKETCH Pipe Hood Outside Intake Duct Ceilling Suspension Bolts Supply Air Duct EA Exhaust Air OA OutsideintakeAir RA RoomAir SA SupplyAir Inside Supply Opening Supply Exhaust Air Grill Room Intake Opening Supply Exhaust Air Grill Room Intake Duct Heat Insulation Material Exhaust Air Duct The two outside ducts the Outside Int...

Page 9: ...uirements Same as the indoor air conditions Indoor air here means air in air conditioned living rooms Its use in refrigerators or other places where temperature can fluctuate greatly is prohibited even if a temperature range is acceptable Example Indoor air conditions During cooling period Temperature 27 C Relative humidity 50 During heating period Temperature 20 C Relative humidity 40 The Input t...

Page 10: ... n c u r v e Dry bulb temperature C Absolite humidity kg kg C C B B A REFERENCE SKETCH Pipe Hood Outside Intake Duct Ceilling Suspension Bolts Supply Air Duct EA Exhaust Air OA OutsideintakeAir RA RoomAir SA SupplyAir Inside Supply Opening Supply Exhaust Air Grill Room Intake Opening Supply Exhaust Air Grill Room Intake Duct Heat Insulation Material Exhaust Air Duct The two outside ducts the Outsi...

Page 11: ...me as the indoor air conditions Indoor air here means air in air conditioned living rooms Its use in refrigerators or other places where temperature can fluctuate greatly is prohibited even if a temperature range is acceptable Example Indoor air conditions During cooling period Temperature 27 C Relative humidity 50 During heating period Temperature 20 C Relative humidity 40 The Input the current a...

Page 12: ... n c u r v e Dry bulb temperature C Absolite humidity kg kg C C B B A REFERENCE SKETCH Pipe Hood Outside Intake Duct Ceilling Suspension Bolts Supply Air Duct EA Exhaust Air OA OutsideintakeAir RA RoomAir SA SupplyAir Inside Supply Opening Supply Exhaust Air Grill Room Intake Opening Supply Exhaust Air Grill Room Intake Duct Heat Insulation Material Exhaust Air Duct The two outside ducts the Outsi...

Page 13: ...ance Curve P Q Curve 220 240V 50Hz Efficiency Curve Temperature Enthalpy in heating Enthalpy in cooling Extra High Equivalent pipe length High Low When friction coefficient of pipe duct 0 02 100m 60 40 250 20 350 80 90 450 500 Use conditions Outdoor air conditions Temperature range 10 C 40 C Relative humidity 85 or less Indoor air conditions Temperature range 10 C 40 C Relative humidity 85 or less...

Page 14: ...n c u r v e Dry bulb temperature C Absolite humidity kg kg C C B B A REFERENCE SKETCH Pipe Hood Outside Intake Duct Ceilling Suspension Bolts Supply Air Duct EA Exhaust Air OA OutsideintakeAir RA RoomAir SA SupplyAir Inside Supply Opening Supply Exhaust Air Grill Room Intake Opening Supply Exhaust Air Grill Room Intake Duct Heat Insulation Material Exhaust Air Duct The two outside ducts the Outsid...

Page 15: ...istance Curve P Q Curve 220 240V 50Hz Efficiency Curve Temperature Enthalpy in heating Enthalpy in cooling Extra High Equivalent pipe length High Low When friction coefficient of pipe duct 0 02 100m 60 40 250 20 350 80 90 500 450 Use conditions Outdoor air conditions Temperature range 10 C 40 C Relative humidity 85 or less Indoor air conditions Temperature range 10 C 40 C Relative humidity 85 or l...

Page 16: ...tion of each switch refer to Page 7 of the Owner s manual Air Flow Switch 3 High 1 Low Operation Switch 3 ON 1 OFF UTZ BD025B 3 2 UTZ BD035B UTZ BD050B SW1 Switch Low Damper High Power Source 220 240V single phase 50Hz Power Source Line Power Source Neutral Second main body High Main unit L N SW1 SW2 Common Low Damper Terminal board Grey White White Blue Black Black Red Red White Black Brown Blue ...

Page 17: ...w Blue Supply Air Fan Connector Connector White White Extra high White Black Black Capacitor Yellow Red Blue High Orange Orange Red Yellow Blue Exhaust Air Fan Yellow Yellow White White Black Black Blue Blue Connector Connector Micro switch Damper Motor Power Source Line Power Source Neutral High Main unit L N SW1 SW2 Common Low Damper Terminal board Grey White White Blue Black Black Red Red White...

Page 18: ... power source The type is different depending on the model The allowable voltage current of the external output circuit from the air conditioner varies depending on the model Check it with the air conditioner technical manual Do not connect the energy recovery ventilator power source AC220 240V to the external output terminals from the air conditioner Regarding the relay circuit select the necessa...

Page 19: ...he air conditioner is in the stopped state Do not make connections to multiple indoor units by duct direct connection system Dust may be dispersed depending on the operation condition of the air conditioner Energy recovery ventilator Dust Room air Room air Stopped External air Operating Power source AC220 240V 50Hz Energy recovery ventilator terminal Indoor unit PC board Relay circuit Provided at ...

Page 20: ...eat exchange element By adopting nonwoven fabric filter with excellent dust collection efficiency and improving the air course shapes a long life heat exchange system has been realized which does not require regular cleaning of the heat exchange element cross flow element After cleaning the cross flow element The counter flow element Heat exchange element with extended life The cross flow element ...

Page 21: ...MOUNTED INTERNAL STRUCTURE HEAT EXCHANGE VENTILATION Bypass air course Heat exchange element Filter for RA Filter for OA HEAT EXCHANGE UNIT CEILING MOUNTED INTERNAL STRUCTURE NORMAL VENTILATION Bypass air course Heat exchange element Filter for RA Filter for OA ...

Page 22: ...ATTENTION When the heating function is on during winter do no use normal ventilation The dew condensation will take place in the unit which may result in stains on the ceiling etc Stale indoor air to be ex hausted EA Fresh external air to be supplied indoors SA Outdoor Indoor Total heat exchanger Stale indoor air RA Fresh external air OA Fresh external air to be supplied indoors SA Stale indoor ai...

Page 23: ...ion air conditioning engineering standards αA 0 68V S αA in the case of Pmax 10Pa αA 0 39V S αA in the case of Pmax 30Pa αA Effective opening area cm2 of dedicated inlets V Effective ventilation air volume m3 h S Gross floor area of a building m2 αA Air tightness of a building cm2 m2 A ventilating fan has an exhaust capability specified in the catalog for which however the amount of air exhausted ...

Page 24: ... air Exter nal air Positive pressure Exhaust outlet Indoor Ventilating fan Indoor Fig 3 3 Negative pressure Air supply inlet Ventilating fan Fig 3 4 To be applied for clean rooms and cooling machinery etc To be applied for kitchens toilets rooms where hot water heaters can be utilized in residences and copying rooms etc Class 1 Ventilation Method Exhaust Mechanical exhaust Air supply Mechanical ai...

Page 25: ...be present e g acidic alkali or ganic solvent paint gasses etc from machinery or chemical plants etc Installation in such a location could cause a gas poisoning and a fire Carry out GND work Never connect the GND wire to a gas pipe a water supply pipe a lightning conductor or a GND line of a telephone c An incomplete GND wire likely to cause an electric shock et is If the unit is accompanied by wa...

Page 26: ...ilter once or twice a year If not cleaned they are likely to get clogged resulting in deteriorated performance Installation Model Inspection Opening Exhaust Air Outside Air Room Air Supply Air Inspection Opening 450 For Filter Heat Exchange Element Motor Damper Inside Supply Opening Ceiling Suspension Bold Pipe Hood Supply Air Duct Outside Intake Duct Supply Air Room Intake Duct Room Intake Openin...

Page 27: ...e occasions As the emergence of insects may depend on various natural conditions we recommend users to apply medium performance filters to be purchased separately in environments where there are many insects or where insects are likely to swarm as the exhaust intake openings are close to street lamps etc In addition it is also recommended that the unit should be turned off in the Heat Exchange Ven...

Page 28: ...t If the temperature and humidity of the internal air and external air are determined and if the exchange efficiency of the heat exchange ventilating unit to be utilized is determined air conditions of the air supplied indoors and exhausted outdoors after passing through the heat exchange unit can be calculated in the following formula Intake Side Temperature Internal Supply Air Temperature C Exte...

Page 29: ...heat exchange In the case of sensible heat exchange ventilation the recovered calorie can be calculated in the following formula Recovered Sensible Heat Calorie qT w Air Specific Gravity 1 2 kg m3 in the normal condition x Process Airflow m3 h x Isobaric Specific Heat of Dry Air 1 006 kJ kg C x External Air Temperature C Internal Air Temperature C x Sensible Heat Exchange Efficiency x 0 28 w h kJ ...

Page 30: ...erformance The measuring methods for dust collection efficiencies are divided into JIS colorimetric method NBS colorimetric method counting method DOP method and mass ratio method AFI High values recorded in the mass ratio method may be lowered when converted in the colorimetric method Please refer to the indication of the measuring method Please refer to the correlation graph below for different ...

Page 31: ...tances in anechoic chambers as specified in JIS etc The following points should be considered in selecting proper products 1 Changeable due to environmental conditions The measured values were determined in anechoic chambers In real settings echoes will take place from walls floors ceilings etc The measurements may also increase due to the materials used and the surrounding space It is thus necess...

Page 32: ...ers should be used EFFECTS OF NOISE CONTROL MEASURES Points 1 The noise reduction duct not less than 2m should always be used at the exit of the unit on the internal supply side 2 Spiral ducts galvanized steel tubes and aluminum flexible ducts should not be connected to the unit exit opening General Comparison of Effects 1 Great Effects 4 Small Effects 1 Noise reduction duct installed for 6m 2 Noi...

Page 33: ...ly Particularly the bending immediately after the exit opening of the unit body 3 Do not make unnecessary openings on the ceilings 4 Do not suspend the unit under members with insufficient strength 2 The following control measures may be taken 1 Ceiling materials should be of high sound insulation quality with large transmission losses Note Specifically low frequency noises cannot be significantly...

Page 34: ... follows V Flow velocity m sec g Gravity acceleration m sec2 Specific weight of air kg m3 HOW TO INTERPRET STATIC PRESSURE QUANTITY CHARACTERISTIC CURVE P Q CURVE A graphic presentation of the relationship between the quantity and the static pressure of a ventilating fan is referred to as P Q Curve which can indicate the performance of the fan Fig 6 2 illustrate a case in which a small intake open...

Page 35: ...ON THE NUMBER OF VENTILATION OPERATIONS REQUIRED FOR A ROOM Required Ventilation Volume m3 h Number of Ventilation Operations Required in an Hour times h x Cubic Capacity of Room m3 The ventilation volume can be determined by calculating the cubic capacity of the room and using the number of ventilation operations indicated in Table 6 2 Example Location Bathroom Required Number of Ventilation Oper...

Page 36: ...haracteristic Curve Fig 7 1 CALCULATION BASED ON EQUAL PRESSURE METHOD 1 Circular Duct 1 Duct resistance can be calculated from the following formula To determine the pressure loss caused in air flowing through a straight duct ΔP the following formula is generally used Duct Resistance ΔP Pa Friction Coefficient of Duct 0 01 0 25 g Gravitational Acceleration 9 8m sec2 Air Density kg m3 1 20kg m3 L ...

Page 37: ...bend with rectangular cross section 0 5 1 30 72d 0 75 0 52 29d 1 0 0 25 14d 1 5 0 20 11d 1 0 5 1 20 67d 0 75 0 44 24d 1 0 0 21 12d 1 5 0 17 9d CALCULATION IN SIMPLIFIED METHOD A case in which a model is selected based on straight pipe corresponding length and airflow quantity A model is selected based on the following conditions Required ventilation quantity 120 m3 h Duct system Fig 7 5 60Hz Examp...

Page 38: ...l Please refer to the electric facility engineering standards and the internal regulations Heat Insulation Material to insulate the Adapter and Aluminum Tape Outside Intake Duct Exhaust Air Duct Gradient Aluminum Tape Aluminum Tape Fig 3 Ceiling Suspen sion Bolt Ceiling Suspen sion Bolt Nut Washer Ceiling Suspension Fixture Washer Nut Fig 1 Anti Vibration Ceiling Suspension Fixture Unit Body Fig 2...

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