Fujitsu FLASHWAVE 7500 Installation Manual Download

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CHAPTER 2

Core Configuration

Installing Optical/Tributary Shelf, LAS, and Heat Baffle

FNC-7500-0061-200

Issue 1, May 2009

FLASHWAVE 7500 Release 6.1

Equipment Installation

2-26

Fujitsu and Fujitsu Customer Use Only

Figure 2-14: Tributary Shelf—Populated with Plug-In Units (Front View)

(Core Configuration)

r0924_2

Revision 1, June 2009

Summary of Contents for FLASHWAVE 7500

Page 1: ...WAVE 7500 FLASHWAVE 7500 Release 6 1 Issue 1 May 2009 COMPATIBLE WITH NETSMART 1500 Version 6 NETSMART 500 Version 3 11 NETSMART 2000 Version 3 3 FNC 7500 0061 200 EQUIPMENT INSTALLATION Revision 1 June 2009 ...

Page 2: ...e by Fujitsu Network Communications Inc since it reserves the right changes in equipment design or components as progress in engineering methods may warrant No part of the contents of this document may be copied modified or otherwise reproduced without the express written consent of Fujitsu Network Communications Inc All other products or services mentioned in this document are identified by the t...

Page 3: ...n accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference which the user will be required to correct at his her expense Industry Canada This digital apparatus does not exceed the Class A limits for noise emissions from digital apparatus set out in the Radio Interference R...

Page 4: ...500 ETSI system meets all requirements for CE marking It has been evaluated to and found compliant with the following standards 2004 108 EEC EMC Directive EN 60950 1 2006 Information Technology Equipment Safety General Requirements The FLASHWAVE 7500 ETSI system has been evaluated to and meets the requirements of IEC 60825 1 2001 and IEC 60825 2 2004 A1 2006 for a Class 1 laser product Revision 1 ...

Page 5: ... connected first ESD Cautions Fiber Warnings Avertissements de Fibre Units are stamped with anti electrostatic markings shown at right Observe the following precautions to avoid damage from electrostatic discharge ESD Always transport and store the unit in an ESD approved shipping bag Always wear an ESD wrist strap with a minimum 1 megohm resistance that is connected to safety ground Do not use a ...

Page 6: ...ified may result in hazardous laser radiation exposure La Danger Le FLASHWAVE 7500 système produit du rayonnement de laser invisible Observez les précautions suivantes Eviter l exposition directe au rayon Jamais le regard dans la fin d une fibre une corde de fibre ou la natte de fibre Les dommages permanent d oeil ou la cécité peut arriver rapidement quand le rayonnement laser est actuel La vue de...

Page 7: ...land electronic equipment orunits that bear thecrossed outwheeled binsymbol must be disposed of in accordance with European Directive 2002 96 EC for Waste Electrical and Electronic Equipment WEEE Network communications or commercial equipment customers can dispose of Fujitsu equipment by contacting the Fujitsu regional office in your country Customers can locate regional offices at http www fujits...

Page 8: ...Revision 1 June 2009 ...

Page 9: ...ription of document changes When the changes are extensive a general statement giving the nature of the revisions is provided Reason for Document Change Updated for Release 6 1 Location of Change Description of Change Section 4 12 2 Installing Rack Covers p 4 43 This is a new procedure Section 4 12 3 Installing Aisle End Panels p 4 60 This is a new procedure Revision 1 June 2009 This practice was ...

Page 10: ...Revision 1 June 2009 ...

Page 11: ...l Tributary Shelf LAS and Heat Baffle 2 25 2 9 Installing Fans and DCM Shelf 2 32 2 9 1 Installing Shelf Fans 2 32 2 9 2 Installing the 23 Inch DCM Shelf 2 33 2 10 Installing Power Ground and Alarm Cables 2 36 2 10 1 Reference Material 2 36 2 10 2 Installing Power Ground and Alarm Cables 2 47 2 11 Checking Power at Optical Tributary Shelf 2 55 2 12 Checking Ground Resistance at the Optical Tributa...

Page 12: ...ch SFD5 DCM Shelf 3 56 3 13 Installing the LAS2 Shelf 3 62 3 13 1 Install FC9503LAS2 Shelf 3 63 3 13 2 Install FC9682LAS2 Shelf 3 68 3 14 Installing the LAM DCM Shelf SDL1 3 77 3 15 Installing Fans 3 83 3 16 Installing Power Ground and Alarm Cables 3 84 3 16 1 Reference Material 3 84 3 16 2 Installing Power Ground and Alarm Cables 3 95 3 17 Checking Power at Optical Tributary Shelf 3 103 3 18 Chec...

Page 13: ...ibutary Shelf Power Input 4 75 4 16 Installing Cables 4 77 4 16 1 Overview 4 77 4 16 2 Prerequisites 4 77 4 16 3 Optical Tributary Shelf SIA 4 78 4 16 4 Installing Modem Cable Main Optical Shelf SIA 4 79 4 16 5 Installing OSS Cable Main Optical Shelf 4 81 4 16 6 Installing LAN Cable Optical Tributary Shelf 4 82 4 16 7 Installing RICC Cable Optical Shelf 4 85 5 Extension Configuration 5 1 Overview ...

Page 14: ...els and Plug In Units 6 1 Overview 6 2 6 2 Prerequisites 6 2 6 3 Installing Removing Shelf Plug In Units 6 3 6 3 1 Removing Plug In Unit 6 4 6 3 2 Installing Plug In Unit 6 5 6 4 Installing Removing Filler Panels 6 7 6 4 1 Removing Filler Panels 6 7 6 4 2 Installing Filler Panels 6 9 6 5 Installing Removing SFP Modules in a Muxponder or Flexponder Unit 6 12 6 5 1 Removing an SFP Module from a Muxp...

Page 15: ...he system and system provisioning refer to System Turn Up or to System Turn Up FLASHWAVE 7500 system is a Class I laser product incorporating Class I and IIIb laser diodes It complies with FDA Radiation Performance Standards 21CFR1040 10 FLASHWAVE 7500 system should be installed only in restricted access areas in accordance with articles 110 16 110 17 and 110 18 of the National Electrical Code ANS...

Page 16: ...Revision 1 June 2009 ...

Page 17: ...packing and Inspecting Equipment 2 11 2 5 Installing the Rack 2 16 2 6 Installing the Circuit Breaker Panel 2 20 2 7 Connecting Office Battery to the Circuit Breaker Panel 2 21 2 8 Installing Optical Tributary Shelf LAS and Heat Baffle 2 25 2 9 Installing Fans and DCM Shelf 2 32 2 10 Installing Power Ground and Alarm Cables 2 36 2 11 Checking Power at Optical Tributary Shelf 2 55 2 12 Checking Gro...

Page 18: ... shelf depends on its function determined by the connections to its backplane and the plug in units installed An Optical shelf supports the main wavelength division multiplexing WDM facilities a Tributary shelf provides client services In layouts with two to six Optical shelves the main shelf is called the Main Optical shelf and the other shelves are called the Auxiliary Optical shelves The inform...

Page 19: ...e in accordance with local plans and procedures Another option is to order racks populated with a minimum of shelves and then add to the complement as required the racks are wired for a full complement of shelves In addition the FLASHWAVE 7500 Core Configuration system equipment minus the rack can be ordered and installed in customer supplied racks Note Due to NEBS Earthquake resistance requiremen...

Page 20: ...e 6 1 Equipment Installation 2 4 Fujitsu and Fujitsu Customer Use Only Figure 2 1 Rack Configuration with One Universal Shelf and One DCM Shelf PCD1B110 0928 A001 Core Configuration 7 ft 23 in Rack PCD1B110 0928 A001 SHU3 Shelf HSW2 Heat Baffle Circuit Breaker Panel DCM Shelf m1718fr_1 Revision 1 June 2009 ...

Page 21: ...Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 2 2 Rack Configuration with One Universal Shelf One LAS and One DCM Shelf PCD1B110 0928 A002 Core Configuration 7 ft 23 in Rack PCD1B110 0928 A002 SHU3 Shelf HSW2 Heat Baffle Circuit Breaker Panel DCM Shelf LAS1 Shelf m1718fs_1 Revision 1 June 2009 ...

Page 22: ...VE 7500 Release 6 1 Equipment Installation 2 6 Fujitsu and Fujitsu Customer Use Only Figure 2 3 Rack Configuration with One Universal Shelf PCD1B110 0928 A003 Core Configuration 7 ft 23 in Rack PCD1B110 0928 A003 SHU3 Shelf HSW2 Heat Baffle Circuit Breaker Panel m1718ft_2 Revision 1 June 2009 ...

Page 23: ...r Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 2 4 Rack Configuration with Two Universal Shelves One LAS and One DCM Shelf PCD1B110 0929 A001 Core Configuration 7 ft 23 in Rack PCD1B110 0929 A001 SHU3 Shelf HSW2 Heat Baffle Circuit Breaker Panel DCM Shelf LAS1 Shelf SHU3 Shelf HSW2 Heat Baffle m1718fq_1 Revision 1 June 2009 ...

Page 24: ...7500 Release 6 1 Equipment Installation 2 8 Fujitsu and Fujitsu Customer Use Only Figure 2 5 Rack Configuration with One Universal Shelf Only PCD1B110 0930 A001 Core Configuration 7 ft 23 in Rack PCD1B110 0930 A001 SHU3 Shelf HSW2 Heat Baffle Circuit Breaker Panel m1718fn_1 Revision 1 June 2009 ...

Page 25: ...u and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 2 6 Rack Configuration with Two Universal Shelves Only PCD1B110 0930 A002 Core Configuration 7 ft 23 in Rack PCD1B110 0930 A002 SHU3 Shelf HSW2 Heat Baffle Circuit Breaker Panel SHU3 Shelf HSW2 Heat Baffle m1718fo_1 Revision 1 June 2009 ...

Page 26: ...tallation 2 10 Fujitsu and Fujitsu Customer Use Only Figure 2 7 Rack Configuration with Three Universal Shelves Only PCD1B110 0930 A003 Core Configuration 7 ft 23 in Rack PCD1B110 0930 A003 SHU3 Shelf HSW2 Heat Baffle Circuit Breaker Panel SHU3 Shelf HSW2 Heat Baffle SHU3 Shelf HSW2 Heat Baffle m1718fp_1 Revision 1 June 2009 ...

Page 27: ...uctive material to protect plug in units from damage by electrostatic discharge ESD Observe all warning labels used by Fujitsu to indicate electrostatic sensitive devices 2 4 2 Unpacking and Inspecting the Equipment Rack This procedure provides guidelines for unpacking and inspecting a standard rack Fujitsu recommends that the installation team familiarize themselves with the specific area where t...

Page 28: ...ipping label is located on the front of the equipment rack container Compare this with the shipping documents 3 Is this the correct shipment for this location If YES Continue with Step 4 p 2 12 If NO Go to Step 16 p 2 14 4 Using all data sheets and job engineering drawings verify that the information matches the installation site 5 Using industrial shears cut the two shipping bands from the contai...

Page 29: ...the rack thoroughly to ensure that it is not damaged 9 Is there any noticeable damage to the rack If YES Go to Step 16 p 2 14 If NO Continue with Step 10 p 2 13 Note The equipment rack should be completely covered with bubble wrap to prevent damage during shipment 10 At the side of the rack use industrial shears to cut open the bubble wrap Start cutting from the bottom of the rack to the top WARNI...

Page 30: ...t shelf mounted in the rack Compare the serial numbers with the serial numbers on the shipping documents 15 Do the serial numbers on the equipment and the shipping documents match If YES Go to Step 17 p 2 14 If NO Continue with Step 16 p 2 14 16 Notify the transportation company if the equipment was damaged or if an improper shipment was received DO NOT continue the installation of the equipment u...

Page 31: ...ut sufficient assistance may result in personal injury damage to the equipment or both WARNING Do not use the internal walls of any shelf as a lifting point or lift support Doing so may damage the plug in unit rail support Step Task 1 Before unpacking the equipment inspect the containers for signs of shipping damage Claims for shipping damage must be filed with the transportation company in accord...

Page 32: ...tackle to lift or move the equipment rack Keep all personnel clear of the equipment rack while it is being lifted Do not attempt to handle and install the racks without sufficient assistance CAUTION The rack should be mounted only on a concrete or other noncombustible surface The following tools are required to perform this procedure Hammer Drill Drill bits sufficient to drill into the flooring Pu...

Page 33: ...r anchor for a concrete floor If YES Go to Step 7 p 2 17 If NO Go to Step 14 p 2 18 7 In accordance with the dimensions of the anchor to be used drill the holes in the concrete floor 8 Clean the drill shavings from the holes 9 Install an anchor in each of the holes 10 Remove any debris from the area in which the rack will be mounted 11 Move the rack into position aligning each of the holes in the ...

Page 34: ...en at this time 19 Secure the top of the equipment rack according to the job specifications Some equipment racks are secured to existing overhead framework while others are secured to an adjacent wall using a horizontal mounting brace All overhead mounting hardware should be tightened after assembly 20 Tighten the floor mounting bolts Note If the rack is installed on a raised floor there will like...

Page 35: ...en all mounting hardware 25 Measure the vertical alignment of the 7 foot equipment rack It must be vertically aligned to within 3 16 inch 26 Is the equipment rack within the tolerance level specified in Step 25 p 2 19 If YES Continue with Step 27 p 2 19 If NO Go back to Step 23 p 2 18 27 Update office records according to local procedures This procedure is complete Revision 1 June 2009 ...

Page 36: ...he CBP is installed at the top of the rack the other equipment can be installed Note The CBP may not have circuit breakers CB1 through CB4 installed Locate the HA15B 0001 C365 circuit breaker kit if required for labels and circuit breaker units Figure 2 11 Circuit Breaker Panel HA15B 001 B361 48V A1 GND PWR 48V A2 GND PWR 48V B1 GND PWR 48V B2 GND PWR FUSE MIN OR MAJOR CRITIC AL CB1 CB2 A POWER CB...

Page 37: ...o the circuit breaker panel CBP power input connectors However the office battery ends of the power cables must not be connected to the primary power source until the CBP is completely installed Note In this section the term battery refers to the office DC power feed for the bay in which the equipment is being mounted The CBP supports four separate battery return power sources BATT A1 RTN A1 BATT ...

Page 38: ... connections are the last to be made after the CBP has been installed If necessary follow local procedures to disconnect office power from these cables or remove circuit breakers from the rack CBP Use a DMM to ensure that the voltage is 0 V DC with reference to the battery ground at the equipment rack end of the cables Note For FLASHWAVE 7500 equipment circuit breakers or fuses should be sized to ...

Page 39: ...two RTN A1 studs so that the return cable is easily routed toward the outside edge of the shelf Note A washer may be required as a standoff between the circuit breaker panel and the lug 9 Install the washer and nut and tighten according to local standards 10 Repeat Steps 4 p 2 23 through 9 p 2 23 substituting A2 for A1 then B1 for A1 and finally B2 for A1 11 Connect the frame ground lead to the FG...

Page 40: ... the DMM switches to measure voltage between 40 and 60 V DC 2 On the front panel of the CBP set all circuit breakers to the ON position 3 Connect the negative DMM test lead to the first GND connector on the front panel and connect the positive DMM test lead to the associated input voltage test point 48 V on the front of the CBP See Figure 2 12 p 2 22 The input voltage should be between 40 and 57 V...

Page 41: ... generic shelf and heat baffle if required into a relay rack A rack or other suitable mounting structure must already be installed in accordance with local plans and procedures See Figure 2 13 p 2 25 Figure 2 14 p 2 26 and Figure 2 15 p 2 27 for front views of the Optical shelf the Tributary shelf and the lambda access shelf LAS1 respectively These three shelves are mounted using the generic shelf...

Page 42: ... LAS and Heat Baffle FNC 7500 0061 200 Issue 1 May 2009 FLASHWAVE 7500 Release 6 1 Equipment Installation 2 26 Fujitsu and Fujitsu Customer Use Only Figure 2 14 Tributary Shelf Populated with Plug In Units Front View Core Configuration r0924_2 Revision 1 June 2009 ...

Page 43: ...minimal Do not install the Optical Tributary shelf directly above any air blocking product LAS shelves and DCM shelves are examples of air blocking products Leave at least 1U 1 75 inches of air clearance space between the shelf and any air blocking product installed beneath the Optical Tributary shelf The Optical Tributary shelf can be installed at the bottom of the rack if adequate air clearance ...

Page 44: ...s only passive components and does not require any power connections DANGER Do not attempt to handle and install the shelves without sufficient assistance The Optical Tributary shelf weighs approximately 95 lb 43 0 kg empty without fans Equipped the Optical Tributary shelf weighs significantly more Handling the equipment without sufficient assistance may result in personal injury damage to the equ...

Page 45: ...f LAS and Heat Baffle 2 29 FLASHWAVE 7500 Release 6 1 Equipment Installation Fujitsu and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 2 16 Typical Shelf Mounting with Heat Baffle Core Configuration Heat Baffle m1656xb_2 Revision 1 June 2009 ...

Page 46: ...le ensures that air pushed upward through the shelf is deflected to the rear of the rack Use two screws on each side of the assembly 5 Clearly mark or label each Optical Tributary shelf according to local practice Note The recommended labeling scheme is shown in Figure 2 17 p 2 31 In this scheme each shelf is labeled with its shelf AID for example OS1 for the Main Optical shelf As shown the shelf ...

Page 47: ... LAN1 LAN1 LAN2 LAN1 LAN3 LAN1 LAN1 LAN2 LAN1 LAN1 LAN2 LAN1 LAN1 LAN1 LAN2 LAN1 LAN2 LAN3 LAN4 LAN5 LAN3 LAN1 LAN1 LAN2 LAN1 LAN3 LAN1 LAN1 LAN2 LAN1 LAN1 LAN2 LAN1 LAN1 LAN1 LAN2 LAN1 LAN2 LAN3 LAN4 LAN5 LAN3 LAN1 LAN1 LAN2 LAN1 LAN3 LAN1 LAN1 LAN2 LAN1 LAN1 LAN2 LAN1 LAN1 LAN1 LAN6 LAN7 LAN8 OS20 Trib Shelf OS200 Trib Shelf OS201 Trib Shelf OS21 Trib Shelf OS210 Trib Shelf OS211 Trib Shelf OS22...

Page 48: ...tions for the four cooling fans used by the Optical Tributary shelf see Figure 2 18 p 2 32 Step Task 1 If not already done unpack four fan plug in units from the shipping container 2 If not already done install a fan filter in the fan tray located at the bottom of each fan unit 3 Install the fan plug in units into the bottom portion of each Optical Tributary shelf Refer to Maintenance and Trouble ...

Page 49: ... DCM shelf SFD3 with two single height DCM units Figure 2 20 p 2 34 shows Issue 03 of the 23 inch DCM shelf SFD3 with two single height DCM units Issue 03 of the SFD3 DCM shelf supports DCM fiber diversity mounting units which allows the routing of fiber to either side of the shelf Figure 2 19 DCM Unit and 23 Inch SFD3 Shelf Exploded View Note The shelf SFD3 holds up to four DCM units For clarity ...

Page 50: ...er The DCM units do not need to be removed from the SFD3 shelf if they are already installed The shelf can hold up to four single height DCM units although the normal complement is two DCM units per shelf Figure 2 20 SFD3 Issue 03 23 Inch DCM Shelf Showing Fiber Diversity Note The shelf SFD3 holds up to four DCM units For clarity only two are shown DCM Shelf Cover Thumbscrews Cover Removal Replace...

Page 51: ...rews on each side of the shelf Note If hole alignment does not permit three screws on each side it is acceptable to secure the shelf with only two screws on each side 3 If the shelf came without the DCM units already installed a Locate the appropriate units to be installed and remove them from their protective ESD packaging b Loosen the thumbscrews and remove the faceplate cover from the shelf c C...

Page 52: ...pper conductors only Figures 2 22 p 2 39 through 2 24 p 2 41 show schematics for installing power ground and alarm cabling between the rack shelves and CBP for the following standard rack configurations Rack with one Universal shelf Figure 2 22 p 2 39 Rack with two Universal shelves Figure 2 23 p 2 40 Rack with three Universal shelves Figure 2 24 p 2 41 Each standard rack configuration includes a ...

Page 53: ...rness one set per shelf 10 AWG crimp lugs 10 AWG HA660 1106 T003 Rack alarms 6 connector daisy chained alarm harness one connector per shelf CNA through CNF one harness per rack D sub 25 pin terminates with wire wrap at CBP 24 AWG HA660 1102 T015 Shelf alarms Alarm cable from rack alarm cable connector to shelf backplane alarm connector one per shelf D sub 25 pin CN1 at rack alarm end CN2 at shelf...

Page 54: ...A LUG MB LUG GA LUG GB LUG FGND LUG Install crimp lugs 5 at this end RK R W R RK W G Y Rack Shelf Power Harness HA15B 0001 C413 Rack Alarm Cable Harness HA660 1106 T003 Typical connector mates with CN1 of shelf alarm cable Wire wrap to rear of CBP CNA CNB CNC CND CNE CNF Shelf Alarm Cable HA660 1102 T015 Mates with rack alarm cable connector Mates with shelf alarm connector Frame Ground Cable PC15...

Page 55: ...Equipment Rack Frame Ground Stranded Cable PC15L 0001 C045 19 Circuit Breaker Panel HA15C 0001 B361 FGND FGND FGND BATT A1 CB1 BATT B1 CB1 RTN A1 CB1 RTN B1 CB1 HA15C 0001 B361 Circuit Breaker Panel Connection Details C NC B361 BRN B361 GRN A1 CB1 C NC B361 BRN B361 GRN B1 CB1 C NC B361 BRN B361 GRN A1 CB2 C NC B361 BRN B361 GRN B1 CB2 B361 BRN B361 GRN A2 CB3 B361 BRN B361 GRN B2 CB3 B361 BRN B36...

Page 56: ... HA660 1102 T015 CN2 CN1 CNC Frame Alarm HA660 1106 T003 Equipment Rack Frame Ground Stranded Cable PC15L 0001 C045 19 Circuit Breaker Panel HA15C 0001 B361 FGND FGND FGND BATT A1 CB1 BATT B1 CB1 RTN A1 CB1 RTN B1 CB1 HA15C 0001 B361 Circuit Breaker Panel Connection Details C NC B361 BRN B361 GRN A1 CB1 C NC B361 BRN B361 GRN B1 CB1 C NC B361 BRN B361 GRN A1 CB2 C NC B361 BRN B361 GRN B1 CB2 B361 ...

Page 57: ...er Harness HA15B 0001 C413 Shelf Alarm HA660 1102 T015 CN2 CN1 CNE Equipment Rack Frame Ground Stranded Cable PC15L 0001 C045 19 Circuit Breaker Panel HA15C 0001 B361 FGND FGND FGND BATT A1 CB1 BATT B1 CB1 RTN A1 CB1 RTN B1 CB1 HA15C 0001 B361 Circuit Breaker Panel Connection Details C NC B361 BRN B361 GRN A1 CB1 C NC B361 BRN B361 GRN B1 CB1 C NC B361 BRN B361 GRN A1 CB2 C NC B361 BRN B361 GRN B1...

Page 58: ...er connectors Table 2 2 Association of Shelves to Circuit Breakers Core Configuration Circuit Breaker Rack Configuration Rack with One Universal Shelf Figure 2 22 p 2 39 Rack with Two Universal Shelves Figure 2 23 p 2 40 Rack with Three Universal Shelves Figure 2 24 p 2 41 Shelf Name Shelf Name Shelf Name CB1 SHU3 1 SHU3 1 SHU3 1 CB2 n a SHU3 2 SHU3 2 CB3 n a n a SHU3 3 Figure 2 25 Circuit Breaker...

Page 59: ... Clock Primary Port CN45 Housekeeping 1 Port CN41 GB Ground B GA Ground A FG Frame Ground MAIN B MAIN A FG Frame Ground COM2 CN39 COM1 CN38 CAUTION ATTENTION LAN7 CN1 LAN8 CN2 LAN9 CN3 LAN10 CN4 LAN11 CN5 CN12 LAN1 CN13 LAN2 CN14 LAN3 CN15 LAN4 CN16 LAN5 CN17 LAN6 OSS CN11 LAN11 CN10 LAN10 CN9 LAN9 CN8 LAN8 CN7 CN23 LAN6 CN22 LAN5 CN21 LAN4 CN20 LAN3 CN19 LAN2 CN18 LAN1 LAN7 CN6 PORT4 CN24 PORT5 C...

Page 60: ...0 Backplane FNC Customer Circuit Breaker Panel Notes The connections to the FLASHWAVE 7500 backplane are screw terminations at the power terminal The cable assembly shown here provides 48 V DC battery MAIN A MAIN B battery return GA GB and frame ground FG MAIN A MAIN B GA GB FG 48 V DC A GA 48 V DC B GB RACK RED RED BLK BLK GRN Lug 1 4 in his end terminated at FLASHWAVE 7500 shelf Lug No 10 This e...

Page 61: ...E CND 16 in CNC CNB CNA CNF Pin 1 Cable Shield Note Twisted pair cables are paired per color codes given in the figure at the left Although office alarm signals originate from FLASHWAVE 7500 CN17 this cable does not connect directly to the FLASHWAVE 7500 shelf This alarm harness is placed vertically along the side of the rack The wires are wrapped to pins on the circuit breaker panel HA660 1106 T0...

Page 62: ...CN17 to Rack Alarm Harness HA660 1106 T003 at CN A CN B CN C CN D CN E or CN F HA660 1102 T015 SHLF ALM HARN 24 inches FLASHWAVE 7500 Backplane CN17 ALM FG 1 3 2 4 BLU WHT WHT GRN 5 GRN WHT 6 WHT SLT SLT WHT 7 RED ORG 8 ORG RED 9 RED BRN WHT ORG 10 ORG WHT 11 WHT BRN BRN WHT RED BLU BLU RED RED GRN GRN RED BRN RED 25 Pin D Sub Connector to Rack Alarm Harness AUDCR SG AUDCRR AUDMJ AUDMJR AUDMN AUDM...

Page 63: ...Cable Harness 2 53 Install Shelf Alarm Cables 2 54 Final Checks 2 54 Use this procedure to install power ground and alarm cabling for a rack of FLASHWAVE 7500 Core Configuration equipment DANGER Use properly insulated tools and do not allow tools cables or other metal objects to connect across terminals At this point 48 V DC power has been applied to the CBP and improper handling may result in per...

Page 64: ...ecommended or remove circuit breakers from the CBP 4 Use a DMM to ensure 0 V DC with reference to the battery ground at the point of disconnection Install Shelf Power Harnesses CB1 5 Refer to the cabling schematic identified in Step 2 p 2 48 and Table 2 2 p 2 42 to identify the shelf that is to be connected to circuit breaker 1 CB1 6 Locate the rack shelf power harness HA15B 0001 C413 Figure 2 21 ...

Page 65: ...e Figure 2 27 p 2 44 b Connect the other end of the same cable to CBP terminal RTN B1 CB1 see Figure 2 25 p 2 42 11 Connect both ends of cable MA of the power harness as follows a Identify lug MA in the power harness see Figure 2 21 p 2 38 and connect it to shelf terminal MAIN A see Figure 2 27 p 2 44 b Connect the other end of the same cable to CBP terminal BATT A1 CB1 see Figure 2 25 p 2 42 12 C...

Page 66: ...horting terminals together and that leads are securely fastened The cable should now have terminal lugs on both ends of the power cable Note The shelf power wiring is the same with all rack configurations Observe the color coding of the power cable 18 On the backplane of the shelf identified in Step 15 p 2 50 remove the plastic cover on the shelf power terminal strip located on the bottom right of...

Page 67: ... 44 b Connect the other end of the same cable to CBP terminal BATT B1 CB2 see Figure 2 25 p 2 42 23 Connect both ends of cable FGND of the power harness as follows a Identify lug FGND in the power harness see Figure 2 21 p 2 38 and connect it to shelf terminal FG see Figure 2 27 p 2 44 b Connect the other end of the same cable to the equipment rack frame ground 24 Replace the plastic cover over th...

Page 68: ...arness as follows a Identify lug GA in the power harness see Figure 2 21 p 2 38 and connect it to shelf terminal GA see Figure 2 27 p 2 44 b Connect the other end of the same cable to CBP terminal RTN A1 CB3 see Figure 2 25 p 2 42 30 Connect both ends of cable GB of the power harness as follows a Identify lug GB in the power harness see Figure 2 21 p 2 38 and connect it to shelf terminal GB see Fi...

Page 69: ...it is a screw hole that has a piece of tape over it The tape is used to keep the paint off of a small portion of the rack so that when the tape is removed the grounding point provides a good electrical connection to the frame Other rack types may require you to scrape the paint off the screw hole b Connect the other end to the CBP frame ground terminal located just below the wire wrap terminal blo...

Page 70: ... 2 p 2 48 identify the shelf alarm cables HA660 1102 T015 that connect shelves to the rack alarm cable harness HA660 1106 T003 One shelf alarm cable is required for each shelf Figure 2 29 p 2 46 shows how the shelf alarm cable HA660 1102 T015 connects to an Optical Tributary shelf backplane 42 For each shelf in the rack connect both ends of shelf alarm cable HA660 1102 T015 as follows a Connect on...

Page 71: ... personal injury damage to equipment or both Avoid touching terminals or uninsulated conductors Step Task 1 Set the CBP circuit breakers for the installed shelves to the ON position See Figure 2 23 p 2 40 for the appropriate circuit breaker if necessary 2 Remove the plastic cover over the power strip on the shelf backplane 3 Connect the negative DMM test lead to the GA ground terminal on the rear ...

Page 72: ... terminal If required record the test results for future reference 6 Is the DMM measurement between 40 and 57 V DC If YES Go to Step 7 p 2 56 If NO Report as a trouble item to the installation group and repeat voltage checks after trouble is corrected 7 Reinstall the plastic cover over the power strip on the shelf backplane 8 At the front of the Optical Tributary shelf locate the front panel volta...

Page 73: ...f the Optical Tributary shelf locate the front panel voltage test points see Figure 2 31 p 2 56 connect the negative DMM test lead to the G ground test point and connect the positive DMM test lead to the MAIN B test point 11 Is the DMM measurement between 40 and 57 V DC If YES Go to Step 12 p 2 57 If NO Report as a trouble item to the installation group and repeat voltage checks after trouble is c...

Page 74: ...little or no voltage potential across frame ground and battery return The test equipment required is a DMM or a voltmeter and ohmmeter that can accurately detect low resistance levels See Figure 2 32 p 2 58 Step Task 1 Use the DMM set to the voltmeter function or a voltmeter to measure the voltage between frame ground and each of the battery return points The reading should be very close to 0 V DC...

Page 75: ...tween frame ground and each of the battery return points A and B on the shelf The reading should be very close to 0 ohms 4 Is the reading close to 0 ohms If YES Continue with Step 5 p 2 59 If NO Do not continue with Step 5 p 2 59 until the voltage source has been eliminated For technical assistance call 1 800 USE FTAC 800 873 3822 5 Swap the DMM or ohmmeter leads between frame ground and battery r...

Page 76: ...ions made to the Optical Tributary shelf backplane of the FLASHWAVE 7500 Core Configuration system Figure 2 33 p 2 61 shows the backplane connectors and connector designations for the Optical Tributary shelf All fiber cabling and connections to the shelf plug in units are made during system turn up Refer to System Turn Up for fiber cabling information For a detailed description of FLASHWAVE 7500 c...

Page 77: ...ace Housekeeping 2 Port CN40 Alarm Port CN42 External Clock Primary Port CN47 External Clock Secondary Port CN46 Modem Port CN43 Internal Shelf Clock Secondary Port CN44 Internal Shelf Clock Primary Port CN45 Housekeeping 1 Port CN41 GB Ground B GA Ground A FG Frame Ground MAIN B MAIN A FG Frame Ground COM2 CN39 COM1 CN38 CAUTION ATTENTION LAN7 CN1 LAN8 CN2 LAN9 CN3 LAN10 CN4 LAN11 CN5 CN12 LAN1 C...

Page 78: ...plane Table 2 3 p 2 62 lists pertinent information for this cable Figure 2 34 p 2 62 shows the cable connector pinouts Note The modem cable is a standard RS 232 straight through not null modem cable available at most computer supply stores Table 2 3 Modem Cable Information Core Configuration Cable Part Number Backplane Connector Number Cable Description Connector Type Cable Wire Size 21 176 xxxa a...

Page 79: ...ay 2009 Step Task 1 Connect the modem cable to connector CN43 Main Optical shelf and secure it with retaining screws See Figure 2 33 p 2 61 2 Connect the other end of the modem cable to the appropriate external modem Note To connect a PC directly to connector CN43 use a null modem cable in place of the 21 176 xxx cable This procedure is complete Revision 1 June 2009 ...

Page 80: ...4 Housekeeping Cable Information Core Configuration Cable Part Number Backplane Connector Number Cable Description Connector Type Cable Wire Size 21 626 xxxa a xxx length in feet CN41 HK1 input of housekeeping alarm signals from ancillary equipment 25 pin D sub 24 AWG 21 537 xxxa CN40 HK2 control of housekeeping alarm signals from ancillary equipment 37 pin D sub 24 AWG Figure 2 35 Connector Pinou...

Page 81: ... Only FNC 7500 0061 200 Issue 1 May 2009 Step Task 1 Connect the HK1 input housekeeping cable to backplane connector CN41 Main Optical shelf and secure it in place using retaining screws See Figure 2 33 p 2 61 Note The far end of 21 626 xxx is not terminated with a connector Figure 2 36 Connector Pinouts HK2 Cable Revision 1 June 2009 ...

Page 82: ...code details Note Pins 12 and 25 of HK1 can be used to initiate a remote CPU reset 3 Connect the HK2 control housekeeping cable to backplane connector CN40 Main Optical shelf and secure it with retaining screws See Figure 2 33 p 2 61 4 Connect the other end of the HK2 control housekeeping cable to the appropriate alarm termination point on the local environmental alarm termination block Refer to C...

Page 83: ... pinouts for the rack alarm cable connectors CNA through CNF are the same as CN42 Table 2 5 Connectors for Alarms Core Configuration Cable Part Number Backplane Connector Number Cable Description Connector Type Cable Wire Size HA660 1102 T015 CN42 Output of system alarm signals through the rack alarm harness to the circuit breaker panel This cable connects the shelf alarms to the rack alarm cable ...

Page 84: ...larm connector CN42 of the Optical Tributary shelves see Figure 2 33 p 2 61 is connected to a shelf cable assembly that terminates into one of the rack alarm cable harness connectors CNA through CNF Figures 2 22 p 2 39 through 2 24 p 2 41 3 The end of the multiconnector rack alarm cable assembly not terminated and nonconnectorized is wire wrapped to the local office alarm facilities or at the CBP ...

Page 85: ... CN11 Main Optical shelf See Figure 2 33 p 2 61 2 Connect the other end of the cable to the appropriate router or hub Note The 21 094 xxx cable can also be used to connect a PC to the TERM2 Ethernet port on the Optical shelf front panel Note The OSS port has automatic cable detect capability to properly function with both crossover and straight cables This procedure is complete Table 2 6 OSS Cable...

Page 86: ...shows the cable connector pinouts Step Task 1 Connect the RJ 45 connector on one end of the LAN cable 21 332 xxx to the Tributary shelf or Auxiliary Optical shelf backplane connector CN18 Table 2 7 LAN Cable Information Core Configuration Cable Part Number Backplane Connector Number Cable Description Connector Type CableWire Size 21 332 xxxa a xxx length in feet For the Main Optical shelf CN6 CN7 ...

Page 87: ...ributary shelf backplane connector CN19 or CN20 as indicated in Figure 2 40 p 2 72 and Table 2 8 p 2 73 Note If the node is an asymmetric HUB node Keyword HUBMODE MANUAL in the ED SYS command the system can include two additional shelves Optical shelves OS25 and OS26 shown in Figure 2 40 p 2 72 Both connect to shelf OS2 in the hierarchy of LAN connections but do not support subtending Tributary sh...

Page 88: ...1 LAN3 LAN1 LAN1 LAN2 LAN1 LAN1 LAN2 LAN1 LAN1 LAN1 LAN2 LAN1 LAN2 LAN3 LAN4 LAN5 LAN3 LAN1 LAN1 LAN2 LAN1 LAN3 LAN1 LAN1 LAN2 LAN1 LAN1 LAN2 LAN1 LAN1 LAN1 LAN2 LAN1 LAN2 LAN3 LAN4 LAN5 LAN3 LAN1 LAN1 LAN2 LAN1 LAN3 LAN1 LAN1 LAN2 LAN1 LAN1 LAN2 LAN1 LAN1 LAN1 LAN6 LAN7 LAN8 OS20 Trib Shelf OS200 Trib Shelf OS201 Trib Shelf OS21 Trib Shelf OS210 Trib Shelf OS211 Trib Shelf OS22 Trib Shelf OS220 T...

Page 89: ...0 Tributary CN18 LAN1 CN20 LAN3 OS101 Tributary CN18 LAN1 OS11 Tributary CN19 LAN2 OS110 Tributary CN18 LAN1 CN20 LAN3 OS111 Tributary CN18 LAN1 OS12 Tributary CN19 LAN2 OS120 Tributary CN18 LAN1 OS13 Tributary CN19 LAN2 OS130 Tributary CN18 LAN1 OS2 Auxiliary Optical CN19 LAN2 OS20 Tributary CN18 LAN1 CN20 LAN3 OS21 Tributary CN18 LAN1 CN21 LAN4 OS22 Tributary CN18 LAN1 CN22 LAN5 OS23 Tributary C...

Page 90: ...311 Tributary CN18 LAN1 OS32 Tributary CN19 LAN2 OS320 Tributary CN18 LAN1 OS33 Tributary CN19 LAN2 OS330 Tributary CN18 LAN1 OS4 Auxiliary Optical CN19 LAN2 OS40 Tributary CN18 LAN1 CN20 LAN3 OS41 Tributary CN18 LAN1 CN21 LAN4 OS42 Tributary CN18 LAN1 CN22 LAN5 OS43 Tributary CN18 LAN1 OS40 Tributary CN19 LAN2 OS400 Tributary CN18 LAN1 CN20 LAN3 OS401 Tributary CN18 LAN1 OS41 Tributary CN19 LAN2 ...

Page 91: ...are not part of the equipment installation For more information on symmetric and asymmetric HUB nodes refer to System Description and Engineering Section 2 2 Core Configuration p 2 2 Step Task 1 Connect the RJ 45 connector on one end of the RICC cable 21 332 xxx to Main Optical shelf backplane connector CN24 CN26 CN28 CN30 or CN32 CN37 Table 2 9 RICC Cable Information Core Configuration Cable Part...

Page 92: ...e to the appropriate Auxiliary Optical shelf backplane connector indicated in Table 2 10 p 2 77 3 Referring to Tables 2 10 p 2 77 through 2 13 p 2 80 repeat Steps 1 p 2 75 and 2 p 2 76 for all the RICC connections between the Main Optical shelf and all the Auxiliary Optical shelves in the configuration as well as all the connections between all the Auxiliary shelves This procedure is complete Revi...

Page 93: ...1 CN35 PORT1 OS1 12 PC3 CN34 PORT3 OS3 Auxiliary OS3 12 PC1 CN32 PORT1 OS1 12 PC4 CN24 PORT4 OS3 Auxiliary OS3 10 PC1 CN35 PORT1 OS1 12 PC5 CN25 PORT5 OS4 Auxiliary OS4 12 PC1 CN32 PORT1 OS1 12 PC6 CN26 PORT6 OS4 Auxiliary OS4 10 PC1 CN35 PORT1 OS1 10 PC1 CN35 PORT1 OS2 Auxiliary OS2 12 PC2 CN33 PORT2 OS1 10 PC2 CN36 PORT2 OS2 Auxiliary OS2 10 PC2 CN36 PORT2 OS1 10 PC3 CN37 PORT3 OS3 Auxiliary OS3...

Page 94: ... PC1 CN35 PORT1 OS2 12 PC3 CN34 PORT3 OS3 Auxiliary OS3 12 PC3 CN34 PORT3 OS2 12 PC4 CN24 PORT4 OS3 Auxiliary OS3 10 PC3 CN37 PORT3 OS2 12 PC5 CN25 PORT5 OS4 Auxiliary OS4 12 PC3 CN34 PORT3 OS2 12 PC6 CN26 PORT6 OS4 Auxiliary OS4 10 PC3 CN37 PORT3 OS2 10 PC1 CN35 PORT1 OS1 Main OS1 12 PC2 CN33 PORT2 OS2 10 PC2 CN36 PORT2 OS1 Main OS1 10 PC2 CN36 PORT2 OS2 10 PC3 CN37 PORT3 OS3 Auxiliary OS3 12 PC4...

Page 95: ... PC3 CN37 PORT3 OS3 12 PC3 CN34 PORT3 OS2 Auxiliary OS2 12 PC3 CN34 PORT3 OS3 12 PC4 CN24 PORT4 OS2 Auxiliary OS2 10 PC3 CN37 PORT3 OS3 12 PC5 CN25 PORT5 OS4 Auxiliary OS4 12 PC5 CN25 PORT5 OS3 12 PC6 CN26 PORT6 OS4 Auxiliary OS4 10 PC5 CN29 PORT5 OS3 10 PC1 CN35 PORT1 OS1 Main OS1 12 PC4 CN24 PORT4 OS3 10 PC2 CN36 PORT2 OS1 Main OS1 10 PC4 CN28 PORT4 OS3 10 PC3 CN37 PORT3 OS2 Auxiliary OS2 12 PC4...

Page 96: ... PC5 CN29 PORT5 OS4 12 PC3 CN34 PORT3 OS2 Auxiliary OS2 12 PC5 CN25 PORT5 OS4 12 PC4 CN24 PORT4 OS2 Auxiliary OS2 10 PC5 CN29 PORT5 OS4 12 PC5 CN25 PORT5 OS3 Auxiliary OS3 12 PC5 CN25 PORT5 OS4 12 PC6 CN26 PORT6 OS3 Auxiliary OS3 10 PC5 CN29 PORT5 OS4 10 PC1 CN35 PORT1 OS1 Main OS1 12 PC6 CN26 PORT6 OS4 10 PC2 CN36 PORT2 OS1 Main OS1 10 PC6 CN30 PORT6 OS4 10 PC3 CN37 PORT3 OS2 Auxiliary OS2 12 PC6...

Page 97: ...Installing the Rack 3 25 3 6 Installing the Circuit Breaker Panel or Fuse Panel 3 29 3 7 Connecting and Checking Office Battery to the CBP 3 30 3 8 Installing the Optical Tributary Shelf 3 34 3 9 Installing the 23 Inch FC9682HSW2 Heat Baffle 3 45 3 10 Installing the 19 Inch FC9682HSW3 Heat Baffle 3 47 3 11 Installing the 23 Inch SFD3 DCM Shelf 3 53 3 12 Installing the 19 Inch SFD5 DCM Shelf 3 56 3...

Page 98: ...HWAVE 7500 Release 6 1 Equipment Installation 3 2 Fujitsu and Fujitsu Customer Use Only 3 17 Checking Power at Optical Tributary Shelf 3 103 3 18 Checking Ground Resistance at the Optical Tributary Shelf Power Input 3 106 3 19 Installing Cables 3 108 Revision 1 June 2009 ...

Page 99: ...name of a specific shelf depends on its function determined by the connections to its backplane and the plug in units installed An Optical shelf supports the main ring wavelength division multiplexing WDM facilities a Tributary shelf provides client services The information contained in the following sections applies to all Small Configuration applications including Universal ILA Express 40 Ch WSS...

Page 100: ... rack wiring and cabling and other miscellaneous devices and equipment as required The system racks are installed on site in accordance with local plans and procedures Another consideration is to order racks populated with a minimum of shelves and then add to the complement as required the racks are wired for a full complement of shelves In addition the FLASHWAVE 7500 Small Configuration system eq...

Page 101: ...allation Fujitsu and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 3 1 Rack Configuration with One Universal Shelf Only PCD1B110 0910 A001 Small Configuration 7 ft x 19 in Rack PCD1B110 0910 A001 Small Configuration Universal Shelf FC9682SHU2 Heat Baffle Fuse Panel m1714oo_2 Revision 1 June 2009 ...

Page 102: ...tallation 3 6 Fujitsu and Fujitsu Customer Use Only Figure 3 2 Rack Configuration with Two Universal Shelves Only PCD1B110 0910 A002 Small Configuration 7 ft x 19 in Rack PCD1B110 0910 A002 Small Configuration Universal Shelf FC9682SHU2 Heat Baffle Fuse Panel Small Configuration Universal Shelf FC9682SHU2 Heat Baffle m1714pc_2 Revision 1 June 2009 ...

Page 103: ...200 Issue 1 May 2009 Figure 3 3 Rack Configuration with Three Universal Shelves Only PCD1B110 0910 A003 Small Configuration 7 ft x 19 in Rack PCD1B110 0910 A003 Small Configuration Universal Shelf FC9682SHU2 Heat Baffle Fuse Panel Small Configuration Universal Shelf FC9682SHU2 Heat Baffle Small Configuration Universal Shelf FC9682SHU2 Heat Baffle m1714pd_2 Revision 1 June 2009 ...

Page 104: ...Equipment Installation 3 8 Fujitsu and Fujitsu Customer Use Only Figure 3 4 Rack Configuration with One Universal Shelf and One DCM Shelf PCD1B110 0911 A001 Small Configuration 7 ft x 19 in Rack PCD1B110 0911 A001 Small Configuration Universal Shelf FC9682SHU2 Heat Baffle Fuse Panel DCM Shelf FC9503SFD5 m1714op_3 Revision 1 June 2009 ...

Page 105: ...0061 200 Issue 1 May 2009 Figure 3 5 Rack Configuration with One Universal Shelf Two LAS Shelves and One DCM Shelf PCD1B110 0911 A002 Small Configuration 7 ft x 19 in Rack PCD1B110 0911 A002 Small Configuration Universal Shelf FC9682SHU2 Heat Baffle Fuse Panel DCM Shelf FC9503SFD5 Lambda Access Shelf FC9503LAS2 Lambda Access Shelf FC9503LAS2 m1714pe_2 Revision 1 June 2009 ...

Page 106: ...7500 Release 6 1 Equipment Installation 3 10 Fujitsu and Fujitsu Customer Use Only Figure 3 6 Rack Configuration with One Universal Shelf Only PCD1B110 0912 A001 Small Configuration 7 ft x 19 in Rack PCD1B110 0912 A001 Small Configuration Universal Shelf FC9682SHU2 Heat Baffle Fuse Panel m1714oq_3 Revision 1 June 2009 ...

Page 107: ...Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 3 7 Rack Configuration with One Universal Shelf and Two LAS Shelves PCD1B110 0912 A002 Small Configuration 7 ft x 19 in Rack PCD1B110 0912 A002 Small Configuration Universal Shelf FC9682SHU2 Heat Baffle Fuse Panel Lambda Access Shelf FC9503LAS2 Lambda Access Shelf FC9503LAS2 m1714ph_2 Revision 1 June 2009 ...

Page 108: ...su and Fujitsu Customer Use Only Figure 3 8 Rack Configuration with Two Universal Shelves Two LAS Shelves and One DCM Shelf PCD1B110 0931 A001 Small Configuration 7 ft 19 in Rack PCD1B110 0931 A001 SHU2 Shelf HSW3 Heat Baffle Fuse Panel DCM Shelf SHU2 Shelf HSW3 Heat Baffle Lambda Access Shelf FC96503LAS2 Lambda Access Shelf FC96503LAS2 m1718fu_1 Revision 1 June 2009 ...

Page 109: ...ssue 1 May 2009 Figure 3 9 Rack Configuration with Two Universal Shelves Three LAS Shelves and One DCM Shelf PCD1B110 0931 A002 Small Configuration 7 ft 19 in Rack PCD1B110 0931 A002 SHU2 Shelf HSW3 Heat Baffle Fuse Panel DCM Shelf SHU2 Shelf HSW3 Heat Baffle Lambda Access Shelf FC96503LAS2 Lambda Access Shelf FC96503LAS2 Lambda Access Shelf FC9682LAS2 m1718fv_2 Revision 1 June 2009 ...

Page 110: ... 3 14 Fujitsu and Fujitsu Customer Use Only Figure 3 10 Rack Configuration with Two Universal Shelves and Two LAS Shelves PCD1B110 0931 A003 Small Configuration 7 ft 19 in Rack PCD1B110 0931 A003 SHU2 Shelf HSW3 Heat Baffle Fuse Panel SHU2 Shelf HSW3 Heat Baffle Lambda Access Shelf FC96503LAS2 Lambda Access Shelf FC96503LAS2 m1718fw_1 Revision 1 June 2009 ...

Page 111: ...0 0061 200 Issue 1 May 2009 Figure 3 11 Rack Configuration with Two Universal Shelves and Three LAS Shelves PCD1B110 0931 A004 Small Configuration 7 ft 19 in Rack PCD1B110 0931 A004 SHU2 Shelf HSW3 Heat Baffle Fuse Panel SHU2 Shelf HSW3 Heat Baffle Lambda Access Shelf FC96503LAS2 Lambda Access Shelf FC96503LAS2 Lambda Access Shelf FC9682LAS2 m1718fx_2 Revision 1 June 2009 ...

Page 112: ...E 7500 Release 6 1 Equipment Installation 3 16 Fujitsu and Fujitsu Customer Use Only Figure 3 12 Rack Configuration with One Universal Shelf and One LAM DCM Shelf PCD1B110 0952 A001 Small Configuration 7 ft 19 in Rack PCD1B110 0952 A001 SHU2 Shelf HSW3 Heat Baffle Fuse Panel SDL1 Shelf m1718vc_1 Revision 1 June 2009 ...

Page 113: ...itsu and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 3 13 Rack Configuration with Two Universal Shelves and One LAM DCM Shelf PCD1B110 0952 A002 Small Configuration 7 ft 19 in Rack PCD1B110 0952 A002 SHU2 Shelf HSW3 Heat Baffle Fuse Panel SHU2 Shelf HSW3 Heat Baffle SDL1 Shelf m1718vd_1 Revision 1 June 2009 ...

Page 114: ...cal Tributary shelf Power Distribution 19 inch fuse panela a Fujitsu does not manufacture a 19 inch CBP For 19 inch rack applications Fujitsu recommends using the N215116 N L31 fuse panel manufactured by Noran Tel Ltd Refer to Noran Tel documentation for installation instructions for the N215116 N L31 fuse panel This unit can be ordered through Fujitsu using part number 06 331 444 n a Heat Baffle ...

Page 115: ...ptical Tributary shelf Power Distribution CBP HA15B 001 B361 23 inch circuit breaker panel n a Heat Baffle HSW2 FC9682HSW2 23 inch heat baffle n a HSW3 FC9682HSW3 19 inch heat baffle RCXP FLG4 FC9503FLG4 I02 23 inch mounting flange kit for HSW3 FC9682HSW3 heat baffle DCM shelf SFD3 FC9512SFD3 23 inch DCM shelf n a SFD5 FC9503SFD5 19 inch DCM shelf RCXP FLG6 FC9503FLG6 23 inch mounting flange kit f...

Page 116: ... protect plug in units from damage by electrostatic discharge ESD Observe all warning labels used by Fujitsu to indicate electrostatic sensitive devices 3 4 2 Unpacking and Inspecting the Equipment Rack This procedure provides guidelines for unpacking and inspecting a standard rack Fujitsu recommends that the installation team familiarize themselves with the specific area where the installation is...

Page 117: ...ipping label is located on the front of the equipment rack container Compare this with the shipping documents 3 Is this the correct shipment for this location If YES Continue with Step 4 p 3 21 If NO Go to Step 16 p 3 23 4 Using all data sheets and job engineering drawings verify that the information matches the installation site 5 Using industrial shears cut the two shipping bands from the contai...

Page 118: ...he rack thoroughly to ensure that it is not damaged 9 Is there any noticeable damage to the rack If YES Go to Step 16 p 3 23 If NO Continue with Step 10 p 3 22 Note The equipment rack should be completely covered with bubble wrap to prevent damage during shipment 10 At the side of the rack use industrial shears to cut open the bubble wrap Start cutting from the bottom of the rack to the top WARNIN...

Page 119: ...nt shelf mounted in the rack Compare the serial numbers with the serial numbers on the shipping documents 15 Do the serial numbers on the equipment and the shipping documents match If YES Go to Step 17 p 3 23 If NO Continue with Step 16 p 3 23 16 Notify the transportation company if the equipment was damaged or if an improper shipment was received DO NOT continue the installation of the equipment ...

Page 120: ...sufficient assistance may result in personal injury damage to the equipment or both WARNING Do not use the internal walls of any shelf as a lifting point or lift support Doing so may damage the plug in unit rail support Step Task 1 Before unpacking the equipment inspect the containers for signs of shipping damage Claims for shipping damage must be filed with the transportation company in accordanc...

Page 121: ...ttempt to handle and install the racks without sufficient assistance CAUTION The rack should be mounted on a concrete or other noncombustible surface only The following tools are required to perform this procedure Hammer Drill Drill bits sufficient to drill into the flooring Punch Common hand tools including a wrench or ratchet set Follow this procedure to install the equipment rack Step Task 1 Id...

Page 122: ...oles 10 Remove any debris from the area in which the rack will be mounted 11 Move the rack into position aligning each of the holes in the base of the rack to the anchors 12 Install the mounting bolts into the anchors and tighten them to within 0 5 inch of the equipment rack baseplate Do not fully tighten at this time 13 Go to Step 19 p 3 27 14 Drill the holes in the raised floor in accordance wit...

Page 123: ... using a horizontal mounting brace All overhead mounting hardware should be tightened after assembly 20 Tighten the floor mounting bolts Note If the rack is installed on a raised floor there will likely be some type of supports needed Instructions for seismic zone installation must also be considered Follow your local practices for support and bracing of the rack 21 Measure the vertical alignment ...

Page 124: ...quipment Installation 3 28 Fujitsu and Fujitsu Customer Use Only 26 Is the equipment rack within the tolerance level specified in Step 25 p 3 27 If YES Continue with Step 27 p 3 28 If NO Go back to Step 23 p 3 27 27 Update office records according to local procedures This procedure is complete Revision 1 June 2009 ...

Page 125: ... CBP For 19 inch rack applications Fujitsu recommends using the N215116 N L31 fuse panel manufactured by Noran Tel Ltd Refer to Noran Tel documentation for installation instructions for the N215116 N L31 fuse panel This unit can be ordered through Fujitsu using part number 06 331 444 Note The CBP may not have circuit breakers CB1 through CB4 installed Locate the HA15B 0001 C365 circuit breaker kit...

Page 126: ...ted to the CBP power input connectors However the office battery ends of the power cables must not be connected to the primary power source until the CBP is completely installed Note In this section the term battery refers to the office DC power feed for the bay in which the equipment is being mounted The CBP supports four separate battery return power sources BATT A1 RTN A1 BATT A2 RTN A2 BATT B1...

Page 127: ...onnections are the last to be made after the CBP has been installed If necessary follow local procedures to disconnect office power from these cables or remove circuit breakers from the rack CBP Use a DMM to ensure that the voltage is 0 V DC with reference to the battery ground at the equipment rack end of the cables Note For FLASHWAVE 7500 equipment circuit breakers or fuses should be sized to en...

Page 128: ...o RTN A1 studs so that the return cable is easily routed toward the outside edge of the shelf Note A washer may be required as a standoff between the circuit breaker panel and the lug 9 Install the washer and nut and tighten according to local standards 10 Repeat Steps 4 p 3 32 through 9 p 3 32 substituting A2 for A1 then B1 for A1 and finally B2 for A1 11 Connect the frame ground lead to the FG t...

Page 129: ...he DMM switches to measure voltage between 40 and 60 V DC 2 On the front panel of the CBP set all circuit breakers to the ON position 3 Connect the negative DMM test lead to the first GND connector on the front panel and connect the positive DMM test lead to the associated input voltage test point 48 V on the front of the CBP See Figure 3 18 p 3 31 The input voltage should be between 40 and 57 V D...

Page 130: ...ed at the bottom of the rack if there is adequate air clearance space between the bottom of the shelf and the floor If air clearance between the bottom of the shelf and the floor is not adequate mount the Optical or Tributary shelf near the bottom of the rack leaving 1U 1 75 inches of air clearance space below it Figures 3 21 p 3 37 and 3 22 p 3 38 show front views of the Optical shelf and the Tri...

Page 131: ...elf as a lifting point or lift support Doing so may damage the plug in unit rail support CAUTION Do not compromise the stability of the rack when installing this equipment Unstable racks can fall resulting in equipment damage Figure 3 19 Optical Tributary Shelf Mounting in 19 Inch Rack Top View of 19 Inch Shelf Top View of 19 Inch Shelf Installed in 19 Inch Rack 19 Inch Rack Right Shelf Flange Lef...

Page 132: ...SHWAVE 7500 Release 6 1 Equipment Installation 3 36 Fujitsu and Fujitsu Customer Use Only Figure 3 20 Optical Tributary Shelf Mounting in 23 Inch Rack Top View of 19 Inch Shelf Top View of 19 Inch Shelf Installed in 23 Inch Rack 23 Inch Rack Right Shelf Flange Left Shelf Flange m1714uw_1 Revision 1 June 2009 ...

Page 133: ...Shelf 3 37 FLASHWAVE 7500 Release 6 1 Equipment Installation Fujitsu and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 3 21 Optical Shelf Populated with Plug In Units Front View 32 Channel ROADM Small Configuration r1165_2 Revision 1 June 2009 ...

Page 134: ... Release 6 1 Equipment Installation 3 38 Fujitsu and Fujitsu Customer Use Only Install the Optical Tributary shelf as follows Step Task 1 If not already done remove the shelf from the shipping container Figure 3 22 Tributary Shelf Populated with Plug In Units Front View Small Configuration r1165_2 Revision 1 June 2009 ...

Page 135: ... 34 lists the flange kit part numbers 4 Identify the left and right shelf flanges See Figures 3 19 p 3 35 and 3 23 p 3 39 Note At first glance the two flanges for 19 inch rack mounting appear to be identical but they are not See Figure 3 23 p 3 39 When properly mounted the cutout appears at the front of the shelf see Figure 3 24 p 3 40 and flange holes align with the shelf mounting holes see Figur...

Page 136: ...nge mounting holes on the side of the Optical Tributary shelf See Figure 3 24 p 3 40 6 Using eight pan head Phillips M4 screws 8 mm long on each side secure the left and right shelf flanges to the Optical Tributary shelf as shown in Figure 3 19 p 3 35 Figure 3 24 Flange Mounting Holes on Right Side View of Optical Tributary Shelf Mounting Holes Mounting Holes Mounting Holes Mounting Holes m1656tb_...

Page 137: ...ujitsu and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 3 25 p 3 41 shows a right side view of the Optical Tributary shelf after the flange is mounted 7 Proceed to Step 12 p 3 44 Figure 3 25 Flange Mounted on Right Side of Optical Tributary Shelf 19 Inch Rack Installation m1656tc_2 Revision 1 June 2009 ...

Page 138: ...lf flanges See Figure 3 20 p 3 36 and Figure 3 26 p 3 42 Note At first glance the two flanges for 23 inch rack mounting appear to be identical but they are not See Figure 3 26 p 3 42 When properly mounted the cutout appears at the front of the shelf see Figure 3 27 p 3 43 and flange holes align with the shelf mounting holes see Figure 3 28 p 3 44 Left Shelf Flange Right Shelf Flange Figure 3 26 Op...

Page 139: ...ge mounting holes on the sides of the Optical Tributary shelf See Figure 3 27 p 3 43 11 Using eight pan head Phillips M4 screws 8 mm long on each side secure the left and right shelf flanges to the Optical Tributary shelf as shown in Figure 3 20 p 3 36 Figure 3 27 Flange Mounting Holes on Right Side of Optical Tributary Shelf Mounting Holes Mounting Holes Mounting Holes Mounting Holes m1656tb_1 Re...

Page 140: ...nly Figure 3 28 p 3 44 shows a right side view of the Optical Tributary shelf after the flange is mounted 12 Install the Optical Tributary shelf in the rack Secure the shelf to the rack using four rack mounting screws on each side of the shelf This procedure is complete Figure 3 28 Flange Mounted on Right Side of Optical Tributary Shelf 23 Inch Rack Installation m1656td_2 Revision 1 June 2009 ...

Page 141: ... above or beneath an Optical or Tributary shelf see Figures 3 1 p 3 5 through 3 11 p 3 15 If it is positioned above the shelf as shown in Figure 3 29 p 3 45 the heat baffle ensures that air pushed upward through the shelf is deflected to the rear of the rack If it is positioned under the shelf the heat baffle ensures that air entering from below comes from the front of the rack Figure 3 29 Typical...

Page 142: ... rack for use for Small Configuration systems Refer to Section 3 10 Installing the 19 Inch FC9682HSW3 Heat Baffle p 3 47 Step Task 1 If not already done remove the heat baffle from the shipping container 2 Secure the heat baffle to the rack using two rack mounting screws on each side of the assembly Note Ensure that the heat baffle is oriented as shown in Figure 3 29 p 3 45 so that air pushed upwa...

Page 143: ...y above or beneath an Optical or Tributary shelf see Figures 3 1 p 3 5 through 3 11 p 3 15 If it is positioned above the shelf as shown in Figure 3 30 p 3 47 the heat baffle ensures that air pushed upward through the shelf is deflected to the rear of the rack If it is positioned under the shelf the heat baffle ensures that air entering from below comes from the front of the rack Figure 3 30 Typica...

Page 144: ...p 3 49 In either case two flanges are used Table 3 4 p 3 48 lists the flange kit part numbers Note The 23 inch FC9682HSW2 heat baffle can be used instead of the 19 inch FC9682HSW3 heat baffle in 23 inch rack applications Refer to Section 3 9 Installing the 23 Inch FC9682HSW2 Heat Baffle p 3 45 Table 3 4 Flange Kits for 19 Inch Heat Baffle Installation Flange Kit Part Number Flange kit for 19 inch ...

Page 145: ...at baffle as follows Step Task 1 Unpack the heat baffle from the shipping container 2 Get the appropriate flange kit for rack mounting 19 inch or 23 inch Table 3 4 p 3 48 lists the flange kit part numbers Figure 3 32 19 Inch Heat Baffle Mounting in 23 Inch Relay Rack Top View of 19 Inch Heat Baffle Top View of 19 Inch Heat Baffle Installed in 23 Inch Rack 23 Inch Rack Left Shelf Flange Right Shelf...

Page 146: ...ge than to the top The flanges for 23 inch rack mounting are similar 4 Is the heat baffle to be installed in a 19 inch relay rack If YES Proceed to Step 5 p 3 50 If NO Proceed to Step 8 p 3 51 5 Identify the flange mounting holes for 19 inch rack installation on the side of the heat baffle See Figure 3 34 p 3 50 6 Using four pan head Phillips M4 screws 8 mm long on each side secure the left and ri...

Page 147: ...3 52 8 Identify the flange mounting holes for 23 Inch rack installation on the side of the heat baffle See Figure 3 36 p 3 51 9 Using four pan head Phillips M4 screws 8 mm long on each side secure the left and right shelf flanges to the heat baffle as shown in Figure 3 32 p 3 49 Figure 3 35 Flange Mounted on Right Side of Heat Baffle 19 Inch Rack Installation Figure 3 36 Flange Mounting Holes on R...

Page 148: ...ure the heat baffle to the rack using two rack mounting screws on each side of the assembly Note Ensure that the heat baffle is oriented as shown in Figure 3 30 p 3 47 so that air pushed upward from below is deflected to the rear If the heat baffle is mounted under the shelf use the same orientation so that air enters the shelf from the front of the rack This procedure is complete Figure 3 37 Flan...

Page 149: ... shows the 23 inch DCM shelf SFD3 with two single height DCM units Figure 3 39 p 3 54 shows Issue 03 of the 23 inch DCM shelf SFD3 with two single height DCM units Issue 03 of the SFD3 DCM shelf supports DCM fiber diversity mounting units which allows the routing of fiber to either side of the shelf Figure 3 38 DCM Unit and 23 Inch SFD3 Shelf Exploded View Note The shelf SFD3 holds up to four DCM ...

Page 150: ...talling the 19 Inch SFD5 DCM Shelf p 3 56 Step Task 1 Unpack the SFD3 shelf from the shipping container The DCM units do not need to be removed from the SFD3 shelf if they are already installed The shelf can hold up to four DCM units although the normal complement is two DCM units per shelf Figure 3 39 SFD3 Issue 03 23 Inch DCM Shelf Showing Fiber Diversity Note The shelf SFD3 holds up to four DCM...

Page 151: ...g screws on each side of the shelf Note If hole alignment does not permit three screws on each side it is acceptable to secure the shelf with only two screws on each side 3 If the shelf came without the DCM units already installed a Locate the appropriate units to be installed and remove them from their protective ESD packaging b Loosen the thumbscrews and remove the faceplate cover from the shelf...

Page 152: ...p 3 57 or in a 23 inch relay rack see Figure 3 42 p 3 57 In either case two flanges are used Table 3 5 p 3 56 lists the flange kit part numbers Note The 23 inch SFD3 DCM shelf can be used instead of the SFD5 shelf in 23 inch rack applications Refer to Section 3 11 Installing the 23 Inch SFD3 DCM Shelf p 3 53 Table 3 5 Flange Kits for SFD5 Shelf Installation Flange Kit Part Number Flange kit for 19...

Page 153: ...ure 3 41 SFD5 Shelf Mounting in 19 Inch Relay Rack Figure 3 42 SFD5 Shelf Mounting in 23 Inch Relay Rack Top View of 19 Inch Shelf Top View of 19 Inch Shelf Installed in 19 Inch Rack 19 Inch Rack Left Shelf Flange Right Shelf Flange m1656sk_3 Top View of 19 Inch Shelf Top View of 19 Inch Shelf Installed in 23 Inch Rack 23 Inch Rack Left Shelf Flange Right Shelf Flange m1656sl_3 Revision 1 June 200...

Page 154: ...Step Task 1 Unpack the SFD5 shelf from the shipping container The DCM units do not need to be removed from the DCM shelf if they are already installed The shelf can hold up to two DCM units 2 Is the SFD5 shelf to be installed in a 19 inch relay rack If YES Proceed to Step 3 p 3 58 If NO Proceed to Step 9 p 3 60 3 Get the flange kit for 19 inch rack mounting Table 3 5 p 3 56 lists the flange kit pa...

Page 155: ...pear to be identical but they are not As shown in Figure 3 43 p 3 59 the top two clearance holes are slightly farther apart than the bottom two clearance holes 5 Identify the flange mounting holes for 19 Inch rack installation on the side of the SFD5 shelf See Figure 3 44 p 3 59 Figure 3 43 SFD5 Shelf Mounting Flanges Front View Figure 3 44 Flange Mounting Holes on Right Side of SFD5 Shelf 19 Inch...

Page 156: ...1 8 Get the flange kit for 23 inch rack mounting Table 3 5 p 3 56 lists the flange kit part numbers 9 Identify the left and right shelf flanges See Figure 3 42 p 3 57 10 Identify the flange mounting holes for 23 Inch rack installation on the side of the SFD5 shelf See Figure 3 46 p 3 60 11 Using four pan head Phillips M4 screws 8 mm long on each side secure the left and right shelf flanges to the ...

Page 157: ... alignment does not permit three screws on each side it is acceptable to secure the shelf with only two screws on each side 13 If the shelf came without the DCM units already installed a Locate the appropriate units to be installed and remove them from their protective ESD packaging b Loosen the thumbscrews and remove the faceplate cover from the shelf c Carefully slide each DCM unit into the appr...

Page 158: ...assive components and do not require any power connections Note Figures 3 48 p 3 62 and 3 49 p 3 63 are shown fully populated for instructional purposes At installation the shelves do not have plug in units installed The shelves are not populated until system turn up Note The LAS2 is a recommended fiber management option and may not be part of the procured shelf complement The FC9503LAS2 shelf hou...

Page 159: ...e kit part numbers for the FC9503LAS2 shelf DANGER Do not attempt to handle and install the shelves without sufficient assistance The LAS2 shelf weighs approximately 15 lb 7 kg empty without LAMs Equipped the LAS2 weighs significantly more Handling the equipment without sufficient assistance may result in personal injury damage to the equipment or both WARNING Do not use the internal walls of any ...

Page 160: ...503LAS2 Shelf Mounting in 19 Inch Relay Rack Figure 3 51 FC9503LAS2 Shelf Mounting in 23 Inch Relay Rack Top View of 19 Inch Shelf Top View of 19 Inch Shelf Installed in 19 Inch Rack 19 Inch Rack Left Shelf Flange Right Shelf Flange m1656sk_3 Top View of 19 Inch Shelf Top View of 19 Inch Shelf Installed in 23 Inch Rack 23 Inch Rack Left Shelf Flange Right Shelf Flange m1656sl_3 Revision 1 June 200...

Page 161: ... from the shipping container 2 Is the FC9503LAS2 to be installed in a 19 inch relay rack If YES Proceed to Step 3 p 3 65 If NO Proceed to Step 8 p 3 67 3 Get the flange kit for 19 inch rack mounting Table 3 6 p 3 65 lists the flange kit part numbers Table 3 6 Flange Kits for FC9503LAS2 Shelf Installation Flange Kit Part Number Flange kit for 19 inch relay rack installation FC9503FLG5 Flange kit fo...

Page 162: ...tical but they are not As shown in Figure 3 52 p 3 66 the top two clearance holes are slightly farther apart than the bottom two clearance holes 5 Identify the flange mounting holes for 19 inch rack installation on the side of the FC9503LAS2 shelf See Figure 3 53 p 3 66 Figure 3 52 FC9503LAS2 Shelf Mounting Flanges Front View Figure 3 53 Flange Mounting Holes on Right Side of FC9503LAS2 Shelf 19 I...

Page 163: ...503LAS2 shelf after the flange is mounted 7 Proceed to Step 12 p 3 68 8 Get the flange kit for 23 inch rack mounting Table 3 6 p 3 65 lists the flange kit part numbers 9 Identify the left and right shelf flanges See Figure 3 51 p 3 64 10 Identify the flange mounting holes for 23 inch rack installation on the side of the FC9503LAS2 shelf See Figure 3 55 p 3 67 Figure 3 54 Flange Mounted on Right Si...

Page 164: ... complete 3 13 2 Install FC9682LAS2 Shelf The FC9682LAS2 shelf has a nominal width of 19 inches and can be installed in either a 19 inch relay rack see Figure 3 57 p 3 69 or a 23 inch relay rack see Figure 3 58 p 3 70 In either case two flanges are used Table 3 7 p 3 70 lists the flange kit part numbers for the FC9682LAS2 shelf DANGER Do not attempt to handle and install the shelves without suffic...

Page 165: ...stallation Fujitsu and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 3 57 FC9682LAS2 Shelf Mounting in 19 Inch Relay Rack Top View of 19 Inch Shelf Top View of 19 Inch Shelf Installed in 19 Inch Rack 19 Inch Rack Right Shelf Flange Left Shelf Flange m1718do_1 Revision 1 June 2009 ...

Page 166: ...shelf to be installed in a 19 inch relay rack If YES Proceed to Step 3 p 3 71 If NO Proceed to Step 8 p 3 73 Figure 3 58 FC9682LAS2 Shelf Mounting in 23 Inch Relay Rack Table 3 7 Flange Kits for FC9682LAS2 Shelf Installation Flange Kit Part Number Flange kit for 19 inch relay rack installation FC9682FLG7 Flange kit for 23 inch relay rack installation FC9682FLG8 Top View of 19 Inch Shelf Top View o...

Page 167: ...and Figure 3 59 p 3 71 Note At first glance the two flanges for 19 inch rack mounting appear to be identical but they are not See Figure 3 59 p 3 71 When properly mounted the rectangular cutout hole in the flange should align with the rectangular cutout hole in the shelf Also the flange holes should align with the shelf mounting holes See Figures 3 60 p 3 72 and 3 61 p 3 73 Left Shelf Flange Right...

Page 168: ...fy the six flange mounting holes on the side of the FC9682LAS2 shelf See Figure 3 60 p 3 72 6 Using six pan head Phillips M4 screws 8 mm long on each side secure the left and right shelf flanges to the FC9682LAS2 shelf as shown in Figure 3 57 p 3 69 Figure 3 60 Flange Mounting Holes on Right Side of FC9682LAS2 Shelf Mounting Holes Mounting Holes Mounting Holes m1718ds_1 Revision 1 June 2009 ...

Page 169: ...61 200 Issue 1 May 2009 Figure 3 61 p 3 73 shows a right side view of the FC9682LAS2 shelf after the flange is mounted 7 Proceed to Step 12 p 3 76 8 Get the flange kit for 23 inch rack mounting Table 3 7 p 3 70 lists the flange kit part numbers Figure 3 61 Flange Mounted on Right Side of FC9682LAS2 Shelf 19 Inch Rack Installation m1718dt_1 Revision 1 June 2009 ...

Page 170: ...wo flanges for 19 inch rack mounting appear to be identical but they are not See Figure 3 62 p 3 74 When properly mounted the rectangular cutout hole in the flange should align with the rectangular cutout hole in the shelf Also the flange holes should align with the shelf mounting holes See Figures 3 63 p 3 75 and 3 64 p 3 76 Left Shelf Flange Right Shelf Flange Figure 3 62 FC9682LAS2 Shelf Mounti...

Page 171: ...tify the flange mounting holes on the sides of the FC9682LAS2 shelf See Figure 3 63 p 3 75 11 Using six pan head Phillips M4 screws 8 mm long on each side secure the left and right shelf flanges to the FC9682LAS2 shelf as shown in Figure 3 58 p 3 70 Figure 3 63 Flange Mounting Holes on Right Side of FC9682LAS2 Shelf Mounting Holes Mounting Holes Mounting Holes m1718ds_1 Revision 1 June 2009 ...

Page 172: ...2 shelf after the flange is mounted 12 Install the FC9682LAS2 shelf in the rack Secure the shelf to the rack using three rack mounting screws on each side of the shelf Note If hole alignment does not permit three screws on each side securing the shelf with only two screws on each side is acceptable This procedure is complete Figure 3 64 Flange Mounted on Right Side of FC9682LAS2 Shelf 23 Inch Rack...

Page 173: ... 8 7 6 5 2 1 4 3 M U X I N 8 7 6 5 2 1 4 3 D M U X O U T IPMA LAM7 DMUX IN MUX OUT 8 7 6 5 2 1 4 3 M U X I N 8 7 6 5 2 1 4 3 D M U X O U T IPMA LAM7 DMUX IN MUX OUT 8 7 6 5 2 1 4 3 M U X I N 8 7 6 5 2 1 4 3 D M U X O U T IPMA LAM7 DMUX IN MUX OUT 8 7 6 5 2 1 4 3 M U X I N 8 7 6 5 2 1 4 3 D M U X O U T IPMA LAM7 DMUX IN MUX OUT 8 7 6 5 2 1 4 3 M U X I N 8 7 6 5 2 1 4 3 D M U X O U T IPMA LAM7 DMUX ...

Page 174: ...1 shelf as follows Step Task 1 Unpack the SDL1 shelf from the shipping container 2 Get the flange kit for Small rack mounting FC9682FLG5 see Section 3 3 2 Flange Kits for 19 Inch and 23 Inch Racks p 3 18 Figure 3 66 SDL1 Shelf Mounting in Small Rack Top View of 19 Inch Shelf Top View of 19 Inch Shelf Installed in 19 Inch Rack 19 Inch Rack Left Shelf Flange Right Shelf Flange m1656sk_3 Revision 1 J...

Page 175: ...u Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 3 Identify the shelf flanges See Figures 3 66 p 3 78 and 3 67 p 3 79 Note The layout of the clearance holes is identical for the two flanges for Small rack mounting Figure 3 67 SDL1 Shelf Mounting Flanges Front View Left Shelf Flange Right Shelf Flange m1718rj_1 Revision 1 June 2009 ...

Page 176: ...ly 4 Identify the flange mounting holes for Small rack installation on the side of the SDL1 shelf See Figure 3 68 p 3 80 5 Using four pan head Phillips M4 screws 8 mm long on each side secure the shelf flanges to the SDL1 shelf as shown in Figure 3 41 p 3 57 Figure 3 68 Flange Mounting Holes on Right Side of SDL1 Shelf Small Rack Installation Mounting Holes m1718rk_1 Revision 1 June 2009 ...

Page 177: ... the shelf to the rack using three rack mounting screws on each side of the shelf Note If hole alignment does not permit three screws on each side it is acceptable to secure the shelf with only two screws on each side 7 If the shelf came without the DCM units already installed a Locate the appropriate units to be installed and remove them from their protective ESD packaging b Loosen the thumbscrew...

Page 178: ...ay 2009 FLASHWAVE 7500 Release 6 1 Equipment Installation 3 82 Fujitsu and Fujitsu Customer Use Only c Carefully slide each DCM unit into the appropriate shelf slot d Replace the cover and tighten the thumbscrews to secure each unit in the shelf This procedure is complete Revision 1 June 2009 ...

Page 179: ...ner 2 If not already done install a fan filter in the fan tray located at the bottom of each fan unit 3 Install the fan plug in units into the bottom portion of each Optical Tributary shelf Refer to Section 8 8 Replacing FAN6 Plug In Unit and Fan Filter p 8 28 for a detailed information Note The connectors on the back of the fan engage the shelf backplane connectors and are secured in place with a...

Page 180: ...n be ordered through Fujitsu using part number 06 331 444 The cables and cable harnesses used are listed in Table 3 8 p 3 85 and shown in Figure 3 71 p 3 86 Note Connections to the shelf power terminal strip should use copper conductors only Figures 3 72 p 3 87 through 3 74 p 3 89 show schematics for installing power ground and alarm cabling between the rack shelves and CBP for the following stand...

Page 181: ...arness one set per shelf 10 AWG crimp lugs 10 AWG HA660 1106 T003 Rack alarms 6 connector daisy chained alarm harness one connector per shelf CNA through CNF one harness per rack D sub 25 pin terminates with wire wrap at CBP 24 AWG HA660 1102 T015 Shelf alarms Alarm cable from rack alarm cable connector to shelf backplane alarm connector one per shelf D sub 25 pin CN1 at rack alarm end CN2 at shel...

Page 182: ...MA LUG MB LUG GA LUG GB LUG FGND LUG Install crimp lugs 5 at this end RK R W R RK W G Y Rack Shelf Power Harness HA15B 0001 C413 Rack Alarm Cable Harness HA660 1106 T003 Typical connector mates with CN1 of shelf alarm cable Wire wrap to rear of CBP CNA CNB CNC CND CNE CNF Shelf Alarm Cable HA660 1102 T015 Mates with rack alarm cable connector Mates with shelf alarm connector Frame Ground Cable PC1...

Page 183: ... Equipment Rack Frame Ground Stranded Cable PC15L 0001 C045 19 Circuit Breaker Panel HA15C 0001 B361 FGND FGND FGND BATT A1 CB1 BATT B1 CB1 RTN A1 CB1 RTN B1 CB1 HA15C 0001 B361 Circuit Breaker Panel Connection Details C NC B361 BRN B361 GRN A1 CB1 C NC B361 BRN B361 GRN B1 CB1 C NC B361 BRN B361 GRN A1 CB2 C NC B361 BRN B361 GRN B1 CB2 B361 BRN B361 GRN A2 CB3 B361 BRN B361 GRN B2 CB3 B361 BRN B3...

Page 184: ...m HA660 1102 T015 CN2 CN1 CNC Frame Alarm HA660 1106 T003 Equipment Rack Frame Ground Stranded Cable PC15L 0001 C045 19 Circuit Breaker Panel HA15C 0001 B361 FGND FGND FGND BATT A1 CB1 BATT B1 CB1 RTN A1 CB1 RTN B1 CB1 HA15C 0001 B361 Circuit Breaker Panel Connection Details C NC B361 BRN B361 GRN A1 CB1 C NC B361 BRN B361 GRN B1 CB1 C NC B361 BRN B361 GRN A1 CB2 C NC B361 BRN B361 GRN B1 CB2 B361...

Page 185: ...wer Harness HA15B 0001 C413 Shelf Alarm HA660 1102 T015 CN2 CN1 CNE Equipment Rack Frame Ground Stranded Cable PC15L 0001 C045 19 Circuit Breaker Panel HA15C 0001 B361 FGND FGND FGND BATT A1 CB1 BATT B1 CB1 RTN A1 CB1 RTN B1 CB1 HA15C 0001 B361 Circuit Breaker Panel Connection Details C NC B361 BRN B361 GRN A1 CB1 C NC B361 BRN B361 GRN B1 CB1 C NC B361 BRN B361 GRN A1 CB2 C NC B361 BRN B361 GRN B...

Page 186: ...er connectors Table 3 9 Association of Shelves to Circuit Breakers Small Configuration Circuit Breaker Rack Configuration Rack with One Universal Shelf Figure 3 72 p 3 87 Rack with Two Universal Shelves Figure 3 73 p 3 88 Rack with Three Universal Shelves Figure 3 74 p 3 89 Shelf Name Shelf Name Shelf Name CB1 SHU2 1 SHU2 1 SHU2 1 CB2 n a SHU2 2 SHU2 2 CB3 n a n a SHU2 3 Figure 3 75 Circuit Breake...

Page 187: ...Primary Port CN45 Housekeeping 1 Port CN41 GB Ground B GA Ground A FG Frame Ground MAIN B MAIN A FG Frame Ground COM2 CN39 COM1 CN38 CAUTION ATTENTION SG Signal Ground LAN1 CN1 LAN2 CN2 LAN3 CN3 LAN4 CN4 LAN5 CN5 LAN6 CN6 LAN7 CN7 LAN8 CN8 LAN9 CN9 LAN10 CN10 LAN11 CN11 OSS CN12 PORT1 CN24 PORT2 CN25 PORT3 CN26 PORT4 CN27 PORT5 CN28 PORT6 CN29 PORT7 CN30 PORT1 CN31 PORT2 CN32 PORT3 CN33 PORT4 CN34...

Page 188: ...00 Backplane FNC Customer Circuit Breaker Panel Notes The connections to the FLASHWAVE 7500 backplane are screw terminations at the power terminal The cable assembly shown here provides 48 V DC battery MAIN A MAIN B battery return GA GB and frame ground FG MAIN A MAIN B GA GB FG 48 V DC A GA 48 V DC B GB RACK RED RED BLK BLK GRN Lug 1 4 in This end terminated at FLASHWAVE 7500 shelf Lug No 10 This...

Page 189: ...E CND 16 in CNC CNB CNA CNF Pin 1 Cable Shield Note Twisted pair cables are paired per color codes given in the figure at the left Although office alarm signals originate from FLASHWAVE 7500 CN17 this cable does not connect directly to the FLASHWAVE 7500 shelf This alarm harness is placed vertically along the side of the rack The wires are wrapped to pins on the circuit breaker panel HA660 1106 T0...

Page 190: ... F HA660 1102 T015 SHLF ALM HARN 24 inches FLASHWAVE 7500 Backplane CN42 ALM FG 1 3 2 4 BLU WHT WHT GRN 5 GRN WHT 6 WHT SLT SLT WHT 7 RED ORG 8 ORG RED 9 RED BRN WHT ORG 10 ORG WHT 11 WHT BRN BRN WHT RED BLU BLU RED RED GRN GRN RED BRN RED 25 Pin D Sub Connector to Rack Alarm Harness AUDCR SG AUDCRR AUDMJ AUDMJR AUDMN AUDMNR VISCR VISCRR VISMJ VISMN CACO CACOR Connects FLASHWAVE 7500 shelves to th...

Page 191: ...able Harness 3 101 Install Shelf Alarm Cables 3 102 Final Checks 3 102 Use this procedure to install power ground and alarm cabling for a rack of FLASHWAVE 7500 Small Configuration equipment DANGER Use properly insulated tools and do not allow tools cables or other metal objects to connect across terminals At this point 48 V DC power has been applied to the CBP and improper handling may result in ...

Page 192: ...recommended or remove circuit breakers from the CBP 4 Use a DMM to ensure 0 V DC with reference to the battery ground at the point of disconnection Install Shelf Power Harnesses CB1 5 Refer to the cabling schematic identified in Step 2 p 3 96 and Table 3 9 p 3 90 to identify the shelf that is to be connected to circuit breaker 1 CB1 6 Locate the rack shelf power harness HA15B 0001 C413 Figure 3 71...

Page 193: ...see Figure 3 77 p 3 92 b Connect the other end of the same cable to CBP terminal RTN B1 CB1 see Figure 3 75 p 3 90 11 Connect both ends of cable MA of the power harness as follows a Identify lug MA in the power harness see Figure 3 71 p 3 86 and connect it to shelf terminal MAIN A see Figure 3 77 p 3 92 b Connect the other end of the same cable to CBP terminal BATT A1 CB1 see Figure 3 75 p 3 90 12...

Page 194: ...shorting terminals together and that leads are securely fastened The cable should now have terminal lugs on both ends of the power cable Note The shelf power wiring is the same with all rack configurations Observe the color coding of the power cable 18 On the backplane of the shelf identified in Step 15 p 3 98 remove the plastic cover on the shelf power terminal strip located on the bottom right o...

Page 195: ... 92 b Connect the other end of the same cable to CBP terminal BATT B1 CB2 see Figure 3 75 p 3 90 23 Connect both ends of cable FGND of the power harness as follows a Identify lug FGND in the power harness see Figure 3 71 p 3 86 and connect it to shelf terminal FG see Figure 3 77 p 3 92 b Connect the other end of the same cable to the equipment rack frame ground 24 Replace the plastic cover over th...

Page 196: ...harness as follows a Identify lug GA in the power harness see Figure 3 71 p 3 86 and connect it to shelf terminal GA see Figure 3 77 p 3 92 b Connect the other end of the same cable to CBP terminal RTN A1 CB3 see Figure 3 75 p 3 90 30 Connect both ends of cable GB of the power harness as follows a Identify lug GB in the power harness see Figure 3 71 p 3 86 and connect it to shelf terminal GB see F...

Page 197: ... it is a screw hole that has a piece of tape over it The tape is used to keep the paint off of a small portion of the rack so that when the tape is removed the grounding point provides a good electrical connection to the frame Other rack types may require you to scrape the paint off the screw hole b Connect the other end to the CBP frame ground terminal located just below the wire wrap terminal bl...

Page 198: ...ified in Step 2 p 3 96 identify the shelf alarm cables HA660 1102 T015 that connect shelves to the rack alarm cable harness HA660 1106 T003 One shelf alarm cable is required for each shelf Figure 3 79 p 3 94 shows how the shelf alarm cable HA660 1102 T015 connects to an Optical Tributary shelf backplane 42 For each shelf in the rack connect both ends of shelf alarm cable HA660 1102 T015 as follows...

Page 199: ... personal injury damage to equipment or both Avoid touching terminals or uninsulated conductors Step Task 1 Set the CBP circuit breakers for the installed shelves to the ON position See Figure 3 73 p 3 88 for the appropriate circuit breaker if necessary 2 Remove the plastic cover over the power strip on the shelf backplane 3 Connect the negative DMM test lead to the GA ground terminal on the rear ...

Page 200: ... terminal If required record the test results for future reference 6 Is the DMM measurement between 40 and 57 V DC If YES Go to Step 7 p 3 104 If NO Report as a trouble item to the installation group and repeat voltage checks after trouble is corrected 7 Reinstall the plastic cover over the power strip on the shelf backplane 8 At the front of the Optical Tributary shelf locate the front panel volt...

Page 201: ...of the Optical Tributary shelf locate the front panel voltage test points see Figure 3 81 p 3 104 connect the negative DMM test lead to the G ground test point and connect the positive DMM test lead to the MAIN B test point 11 Is the DMM measurement between 40 and 57 V DC If YES Go to Step 12 p 3 105 If NO Report as a trouble item to the installation group and repeat voltage checks after trouble i...

Page 202: ...little or no voltage potential across frame ground and battery return The test equipment required is a DMM or a voltmeter and ohmmeter that can accurately detect low resistance levels See Figure 3 82 p 3 106 Step Task 1 Use the DMM set to the voltmeter function or a voltmeter to measure the voltage between frame ground and each of the battery return points The reading should be very close to 0 V D...

Page 203: ...tween frame ground and each of the battery return points A and B on the shelf The reading should be very close to 0 ohms 4 Is the reading close to 0 ohms If YES Continue with Step 5 p 3 107 If NO Do not continue with Step 5 p 3 107 until the voltage source has been eliminated For technical assistance call 1 800 USE FTAC 800 873 3822 5 Swap the DMM or ohmmeter leads between frame ground and battery...

Page 204: ...he Optical Tributary shelf backplane of the FLASHWAVE 7500 Small Configuration system A simplified backplane illustration see Figure 3 83 p 3 109 shows the backplane connectors and connector designations for the Optical Tributary shelf All fiber cabling and connections to the shelf plug in units are made during system turn up Refer to System Turn Up for fiber cabling information For a detailed des...

Page 205: ...usekeeping 2 Port CN40 Alarm Port CN42 External Clock Primary Port CN47 External Clock Secondary Port CN46 Modem Port CN43 Internal Shelf Clock Secondary Port CN44 Internal Shelf Clock Primary Port CN45 Housekeeping 1 Port CN41 GB Ground B GA Ground A FG Frame Ground MAIN B MAIN A FG Frame Ground COM2 CN39 COM1 CN38 CAUTION ATTENTION SG Signal Ground LAN1 CN1 LAN2 CN2 LAN3 CN3 LAN4 CN4 LAN5 CN5 LA...

Page 206: ...elf backplane Table 3 10 p 3 110 lists pertinent information for this cable Figure 3 84 p 3 110 shows the cable connector pinouts Note The modem cable is a standard RS 232 straight through not null modem cable available at most computer supply stores Table 3 10 Modem Cable Information Small Configuration Cable Part Number Backplane Connector Number Cable Description Connector Type Cable Wire Size ...

Page 207: ... May 2009 Step Task 1 Connect the modem cable to connector CN43 Main Optical shelf and secure with retaining screws See Figure 3 83 p 3 109 2 Connect the other end of the modem cable to the appropriate external modem Note To connect a PC directly to connector CN43 use a null modem cable in place of the 21 176 xxx cable This procedure is complete Revision 1 June 2009 ...

Page 208: ...3 11 Housekeeping Cable Information Small Configuration Cable Part Number Backplane Connector Number Cable Description Connector Type Cable Wire Size 21 626 xxxa a xxx length in feet CN41 HK1 input of housekeeping alarm signals from ancillary equipment 25 pin D sub 24 AWG 21 537 xxxa CN40 HK2 control of housekeeping alarm signals from ancillary equipment 37 pin D sub 24 AWG Figure 3 85 Connector P...

Page 209: ...se Only FNC 7500 0061 200 Issue 1 May 2009 Step Task 1 Connect the HK1 input housekeeping cable to backplane connector CN41 Main Optical shelf and secure in place using retaining screws See Figure 3 83 p 3 109 Note The far end of 21 626 xxx is not terminated with a connector Figure 3 86 Connector Pinouts HK2 Cable Revision 1 June 2009 ...

Page 210: ...lor code details Note Pins 12 and 25 of HK1 can be used to initiate a remote CPU reset 3 Connect the HK2 control housekeeping cable to backplane connector CN40 Optical shelf and secure with retaining screws See Figure 3 83 p 3 109 4 Connect the other end of the HK2 control housekeeping cable to the appropriate alarm termination point on the local environmental alarm termination block Refer to Cabl...

Page 211: ...or pinouts for the rack alarm cable connectors CNA through CNF are the same as CN42 Table 3 12 Connectors for Alarms Small Configuration Cable Part Number Backplane Connector Number Cable Description Connector Type Cable Wire Size HA660 1102 T015 CN42 Output of system alarm signals through the rack alarm harness to the circuit breaker panel This cable connects the shelf alarms to the rack alarm ca...

Page 212: ...rm connector CN42 of the Optical Tributary shelves see Figure 3 83 p 3 109 are connected to a shelf cable assembly that terminates into one of the rack alarm cable harness connectors CNA through CNF see Figures 3 72 p 3 87 through 3 74 p 3 89 3 The end of the multiconnector rack alarm cable assembly not terminated and nonconnectorized is wire wrapped to the local office alarm facilities or at the ...

Page 213: ...CN12 Optical shelf See Figure 3 83 p 3 109 2 Connect the other end of the cable to the appropriate router or hub Note The 21 094 xxx cable can also be used to connect a PC to the TERM2 Ethernet port on the Optical shelf front panel Note The OSS port has automatic cable detect capability to properly function with both crossover and straight cables This procedure is complete Table 3 13 OSS Cable Inf...

Page 214: ...se cables Figure 3 89 p 3 118 shows the cable connector pinouts Step Task 1 Connect the RJ 45 connector on one end of the LAN cable 21 332 xxx to the primary Tributary shelf or Auxiliary Optical shelf backplane connector CN1 Table 3 14 LAN Cable Information Small Configuration Cable Part Number Backplane Connector Number Cable Description Connector Type CableWire Size 21 332 xxxa a xxx length in f...

Page 215: ...LAN3 OS11 Tributary CN1 LAN1 CN4 LAN4 OS12 Tributary CN1 LAN1 CN5 LAN5 OS13 Tributary CN1 LAN1 CN6 LAN6 OS2 Auxiliary Optical CN1 LAN1 OS10 Tributary CN2 LAN2 OS100 Tributary CN1 LAN1 CN3 LAN3 OS101 Tributary CN1 LAN1 Main Optical Shelf OS1 Auxiliary Optical Shelf OS2 OS10 Trib Shelf LAN2 LAN1 LAN2 LAN3 LAN4 LAN5 LAN3 OS100 Trib Shelf LAN1 OS101 Trib Shelf LAN1 OS11 Trib Shelf LAN2 LAN1 LAN3 OS110...

Page 216: ...LAN1 CN3 LAN3 OS121 Tributary CN1 LAN1 OS13 Tributary CN2 LAN2 OS130 Tributary CN1 LAN1 OS2 Auxiliary Optical CN2 LAN2 OS20 Tributary CN1 LAN1 CN3 LAN3 OS21 Tributary CN1 LAN1 CN4 LAN4 OS22 Tributary CN1 LAN1 CN5 LAN5 OS23 Tributary CN1 LAN1 OS20 Tributary CN2 LAN2 OS200 Tributary CN1 LAN1 CN3 LAN3 OS201 Tributary CN1 LAN1 OS21 Tributary CN2 LAN2 OS210 Tributary CN1 LAN1 CN3 LAN3 OS211 Tributary C...

Page 217: ... for HUB configurations Step Task 1 Connect the RJ 45 connector on one end of the RICC cable 21 332 xxx to Main Optical shelf backplane connector CN24 CN25 CN31 or CN32 2 Connect the other end of the RICC cable to the appropriate Auxiliary Optical shelf backplane connector indicated in Table 3 17 p 3 122 Table 3 16 RICC Cable Information Small Configuration Cable Part Number Backplane Connector Nu...

Page 218: ...ly This procedure is complete Table 3 17 RICC Connections from OS1 to OS2 Small Configuration From To Shelf Port Connector Label Shelf Port Connector Label OS1 Main OS1 16 PC1 CN31 PORT1 OS2 Auxiliary OS2 16 PC1 CN31 PORT1 OS1 16 PC2 CN32 PORT2 OS2 14 PC1 CN24 PORT1 OS1 14 PC1 CN24 PORT1 OS2 16 PC2 CN32 PORT2 OS1 14 PC2 CN25 PORT2 OS2 14 PC2 CN25 PORT2 Revision 1 June 2009 ...

Page 219: ...ck 4 15 4 6 Installing the ETSI Power Distribution Panel 4 19 4 7 Connecting and Checking Office Battery to the PDP 4 20 4 8 Installing the Optical Tributary Shelf 4 25 4 9 Installing the ETSI FC9682HSW4 Heat Baffle 4 29 4 10 Installing the ETSI DCM SFD6 Shelf 4 30 4 11 Installing the ETSI LAM DCM Shelf SDL1 4 36 4 12 Installing Fans Rack Covers and End Panels 4 42 4 13 Installing Power and Ground...

Page 220: ...82SHU4 The name of a specific shelf depends on its function as determined by the connections to its station interface area SIA and the plug in units installed An Optical shelf supports the main ring wavelength division multiplexing WDM facilities a Tributary shelf provides client services The information contained in the following sections applies to the ETSI 40 Ch WSS Configuration application Be...

Page 221: ...he top level part number of a particular rack which would include the rack the appropriate shelves and plug in units the rack wiring and cabling and other miscellaneous devices and equipment as required The system racks are installed on site in accordance with local plans and procedures Another consideration is to order racks populated with a minimum of shelves and then add to the complement as re...

Page 222: ...ustomer Use Only Figure 4 1 Rack Configuration with Two FLASHWAVE 7500 Optical Shelves and One LAM DCM Shelf PCD1B110 0940 A001 ETSI Configuration HA21L 0001 T122 01 600 mm x 300 mm x 2200 mm rack Base Cover with AC Outlet Bulk Storage Drawer FLASHWAVE 7500 ETSI Shelf Power Distribution Panel LAM DCM Shelf PCD1B110 0940 A001 FLASHWAVE 7500 ETSI Shelf m1718wh_1 Revision 1 June 2009 ...

Page 223: ...61 200 Issue 1 May 2009 Figure 4 2 Rack Configuration with Two FLASHWAVE 7500 Shelves PCD1B110 0941 A001 ETSI Configuration Base Cover with AC Outlet HA21L 0001 T122 01 600 mm x 300 mm x 2200 mm rack Bulk Storage Drawer FLASHWAVE 7500 ETSI Shelf Power Distribution Panel FLASHWAVE 7500 ETSI Shelf Slack Fiber Management Panel PCD1B110 0941 A001 m1718wf_1 Revision 1 June 2009 ...

Page 224: ...itsu and Fujitsu Customer Use Only Figure 4 3 Rack Configuration with One FLASHWAVE 7500 Shelf and One LAM DCM Shelf PCD1B110 0942 A001 ETSI Configuration HA21L 0001 T122 01 600 mm x 300 mm x 2200 mm rack Base Cover with AC Outlet Bulk Storage Drawer FLASHWAVE 7500 ETSI Shelf Power Distribution Panel LAM DCM Shelf PCD1B110 0942 A001 m1718wg_1 Revision 1 June 2009 ...

Page 225: ...Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 4 4 Rack Configuration with One ILA Shelf PCD1B110 0945 A001 ETSI Configuration HA21L 0001 T122 01 600 mm x 300 mm x 2200 mm rack Base Cover with AC Outlet Bulk Storage Drawer FLASHWAVE 7500 ETSI Shelf Power Distribution Panel PCD1B110 0945 A001 DCM Shelf m1718wi_1 Revision 1 June 2009 ...

Page 226: ...tsu and Fujitsu Customer Use Only Figure 4 5 Rack Configuration with Two ILA Shelves PCD1B110 0945 A002 ETSI Configuration HA21L 0001 T122 01 600 mm x 300 mm x 2200 mm rack Base Cover with AC Outlet Bulk Storage Drawer FLASHWAVE 7500 ETSI Shelf Power Distribution Panel PCD1B110 0945 A002 FLASHWAVE 7500 ETSI Shelf DCM Shelf DCM Shelf m1718wj_1 Revision 1 June 2009 ...

Page 227: ...helf Comes with shelf Power Distribution ETSI power distribution panel PDP a a Fujitsu does not manufacture a power distribution panel for ETSI applications Fujitsu recommends using the ADC PWX 1LFA2DF fuse panel manufactured by ADC Telecommunications Inc Refer to ADC documentation for installation instructions for the ADC PWX 1LFA2DF fuse panel This unit can be ordered through Fujitsu using part ...

Page 228: ...protect plug in units from damage by electrostatic discharge ESD Observe all warning labels used by Fujitsu to indicate electrostatic sensitive devices 4 4 2 Unpacking and Inspecting the Equipment Rack This procedure provides guidelines for unpacking and inspecting a standard rack Fujitsu recommends that the installation team familiarize themselves with the specific area where the installation is ...

Page 229: ...hipping documents 3 Is this the correct shipment for this location If YES Continue with Step 4 p 4 11 If NO Go to Step 16 p 4 13 4 Using all data sheets and job engineering drawings verify that the information matches the installation site 5 Using industrial shears cut the two shipping bands from the container See Figure 4 6 p 4 11 for the location of the shipping bands After the last shipping ban...

Page 230: ...m the bottom of the rack to the top WARNING Always cut at the side of the rack to avoid damaging the equipment Standard configuration racks are delivered prewired Do not cut or disconnect any wires 11 Carefully remove the shrink wrap from the rack 12 Is there any noticeable damage to the rack after the shrink wrap is removed If YES Go to Step 16 p 4 13 If NO Continue with Step 13 p 4 12 13 Does th...

Page 231: ... to install the equipment rack now If YES Proceed to Section 4 5 Installing the Rack p 4 15 If NO This procedure is complete 4 4 3 Unpacking and Inspecting Equipment This procedure provides guidelines for unpacking system equipment and ensuring the safe arrival of all equipment Fujitsu recommends that the installation team familiarize themselves with the specific area where the installation is to ...

Page 232: ...n company in accordance with their published procedure 2 Unpack and inventory individual system equipment components however leave all plug in units in their original individual containers until they are installed during system turn up When unpacking use the checkoff list accompanying each shipment to determine that all items are present before proceeding with the installation If a shortage of any...

Page 233: ...tackle to lift or move the equipment rack Keep all personnel clear of the equipment rack while it is being lifted Do not attempt to handle and install the racks without sufficient assistance CAUTION The rack should be mounted on a concrete or other noncombustible surface only The following tools are required to perform this procedure Hammer Drill Drill bits sufficient to drill into the flooring Pu...

Page 234: ... Step 7 p 4 16 If NO Go to Step 14 p 4 17 7 In accordance with the dimensions of the anchor to be used drill the holes in the concrete floor 8 Clean the drill shavings from the holes Figure 4 7 Example Diagram Equipment Rack Floor Dimensions 198 7 mm 7 82 in 300 mm 11 81 in 88 1 mm 420 8 mm 3 47 in 16 57 in 600 mm 23 62 in 40 mm 1 57 in 45 205 6 mm 8 09 in 185 8 mm 7 31 in 261 9 mm 10 31 in AC PWR...

Page 235: ...es in the base of the rack to the anchors 17 Install the mounting bolts with lock washers through the equipment rack baseplate and the raised floor 18 Install the nuts to the bolts under the raised floor Tighten them until the lock washers begin to compress but do not fully tighten them now 19 Secure the top of the equipment rack according to the job specifications Some equipment racks are secured...

Page 236: ...ust the equipment rack using shims on the mounting hardware All shims and adjustments must meet locally acceptable guidelines Shims are not supplied with the ETSI rack 24 Retighten all mounting hardware 25 Measure the vertical alignment of the 2200 mm 86 6 inches equipment rack Ensure vertical alignment is to within 4 76 mm 0 1875 inches 26 Is the equipment rack within the tolerance level specifie...

Page 237: ... PWX 1LFA2DF fuse panel This unit can be ordered through Fujitsu using part number PC15L 0001 C083 01 Note The PDP may not have fuses A1 1 through B2 2 installed Locate the 46 287 003 TPA 15A or 46 290 003 TPA 30A fuse kit if required for labels and fuses Figure 4 8 ETSI Power Distribution Panel PC15L 0001 C083 01 POWER LVD FUSE TEMP POWER LVD FUSE TEMP TPA STYLE FUSE ONLY 50 AMP MAX RATED A1 1 A1...

Page 238: ...he PDP power input connectors However the office battery ends of the power cables must not be connected to the primary power source until the PDP is completely installed Note In this section the term battery refers to the office DC power feed for the bay in which the equipment is being mounted The PDP supports four separate battery return power sources A1 Input A2 Input B1 Input B2 Input Each powe...

Page 239: ...als on the front of the PDP Power cabling includes the following 48 V battery supply A1 A2 B1 and B2 Battery return A1 A2 B1 and B2 Chassis ground Figure 4 9 Front View of ETSI PDP POWER LVD FUSE TEMP POWER LVD FUSE TEMP TPA STYLE FUSE ONLY 50 AMP MAX RATED A1 1 A1 2 A2 1 A2 2 A1 FUSE VALUES TOTAL 75 AMP MAX A1 FUSE VALUES TOTAL 75 AMP MAX A1 2 A2 2 RTN BATT RTN BATT RTN BATT RTN BATT A1 FUSE VALU...

Page 240: ...fuses to ensure that this requirement is met for all configurations of the FLASHWAVE 7500 equipment 2 Remove the protective covers that protect the A B battery terminals at both ends on the PDP panel See Figure 4 9 p 4 21 for the PDP 3 Remove the top nuts and washers from the threaded studs for all and connections being installed 4 Locate the double lug connector on the PDP end of the power cable ...

Page 241: ... the PDP See Figure 4 9 p 4 21 Note This grounding procedure assumes that the frame ground and power ground are terminated at a central ground bus ground window Refer to Telcordia TR TSY 000513 12 Verify that no strands of wire are shorting terminals together and that leads are securely fastened 13 Replace the plastic cover over the input connectors 14 On the front panel of the PDP remove fuses A1...

Page 242: ...MM switches to measure voltage between 40 and 60 V DC 2 On the front panel of the PDP install all fuses 3 Connect the negative DMM test lead to the first chassis ground connector on the front panel and connect the positive DMM test lead to the associated input voltage test point 48 V on the front of the PDP See Figure 4 9 p 4 21 The input voltage should be between 40 and 57 V DC 4 Is the DMM measu...

Page 243: ...e shown fully populated for instructional purposes At installation the shelves do not have plug in units installed The shelves are not populated and provisioned until system turn up Note The FLASHWAVE 7500 shelves do not have front covers because of front access fiber cabling DANGER Do not attempt to handle and install the shelves without sufficient assistance The Optical Tributary shelf weighs ap...

Page 244: ...009 FLASHWAVE 7500 Release 6 1 Equipment Installation 4 26 Fujitsu and Fujitsu Customer Use Only Figure 4 10 Optical Tributary Shelf Mounting in ETSI Rack Top View of ETSI Shelf Top View of ETSI Shelf Installed in ETSI Rack ETSI Rack Right Shelf Flange Left Shelf Flange m1718pw_1 Revision 1 June 2009 ...

Page 245: ...cal Tributary Shelf 4 27 FLASHWAVE 7500 Release 6 1 Equipment Installation Fujitsu and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 4 11 Optical Shelf Populated with Plug In Units ETSI Configuration r1362_1 Revision 1 June 2009 ...

Page 246: ...Install the Optical Tributary shelf as follows Step Task 1 If not already done remove the shelf from the shipping container 2 Install the Optical Tributary shelf in the ETSI rack Secure the shelf to the rack using five rack mounting screws on each side of the shelf This procedure is complete Figure 4 12 Tributary Shelf Populated with Plug In Units ETSI Configuration r1363_1 Revision 1 June 2009 ...

Page 247: ...rocedure provides instructions for installing the ETSI FC9682HSW4 heat baffle see Figure 4 13 p 4 29 in an ETSI rack Step Task 1 If not already done remove the heat baffle from the shipping container 2 Secure the heat baffle to the rack using two rack mounting screws on each side of the assembly Note Ensure that the heat baffle is oriented as shown in Figure 4 13 p 4 29 so that air pushed upward f...

Page 248: ... 10 Installing the ETSI DCM SFD6 Shelf The ETSI DCM SFD6 shelf used in ILA applications if needed provides dispersion compensation for dense wavelength division multiplexing DWDM signals entering the NE The SFD6 DCM shelf FC9682SFD6 Figure 4 14 p 4 31 can be installed in an ETSI rack see Figure 4 15 p 4 32 The ETSI mounting flange kit for the DCM shelf FC9682FLGD is used Revision 1 June 2009 ...

Page 249: ...elease 6 1 Equipment Installation Fujitsu and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 4 14 ETSI DCM SFD6 Shelf Optical Output Optical Input DCM Shelf Cover Thumbscrews Cover Removal Replacement DCM Unit Unit Removal Replacement m1718px_1 Revision 1 June 2009 ...

Page 250: ... Task 1 Unpack the SFD6 shelf from the shipping container The DCM units do not need to be removed from the DCM shelf if they are already installed The shelf can hold up to two DCM units 2 Get the flange kit for ETSI rack mounting FC9682FLGD Figure 4 15 SFD6 Shelf Mounting in ETSI Rack Top View of ETSI Shelf Top View of ETSI Shelf Installed in ETSI Rack ETSI Rack Left Shelf Flange Right Shelf Flang...

Page 251: ...4 15 p 4 32 and Figure 4 16 p 4 33 Note At first glance the two flanges for ETSI rack mounting may appear to be identical but they are not As shown in Figure 4 16 p 4 33 the space between the upper edges and the top clearance holes is slightly larger 3 mm than the space between the lower edges and the bottom clearance holes Figure 4 16 SFD6 Shelf Mounting Flanges Front View Left Shelf Flange Right...

Page 252: ...nly 4 Identify the flange mounting holes for ETSI rack installation on the side of the SFD6 shelf See Figure 4 17 p 4 34 5 Using four pan head Phillips M4 screws 8 mm long on each side secure the left and right shelf flanges to the SFD6 shelf as shown in Figure 4 15 p 4 32 Figure 4 17 Flange Mounting Holes on Right Side of SFD6 Shelf ETSI Rack Installation m1718qa_1 Revision 1 June 2009 ...

Page 253: ... Note If hole alignment does not permit three screws on each side it is acceptable to secure the shelf with only two screws on each side 7 Install the DCM units using the following steps a Locate the appropriate units to be installed and remove them from their protective ESD packaging b Loosen the thumbscrews and remove the faceplate cover from the shelf c Carefully slide each DCM unit into the ap...

Page 254: ...N MUX OUT 8 7 6 5 2 1 4 3 M U X I N 8 7 6 5 2 1 4 3 D M U X O U T IPMA LAM7 DMUX IN MUX OUT 8 7 6 5 2 1 4 3 M U X I N 8 7 6 5 2 1 4 3 D M U X O U T IPMA LAM7 DMUX IN MUX OUT 8 7 6 5 2 1 4 3 M U X I N 8 7 6 5 2 1 4 3 D M U X O U T IPMA LAM7 DMUX IN MUX OUT 8 7 6 5 2 1 4 3 M U X I N 8 7 6 5 2 1 4 3 D M U X O U T IPMA LAM7 DMUX IN MUX OUT 8 7 6 5 2 1 4 3 M U X I N 8 7 6 5 2 1 4 3 D M U X O U T IPMA L...

Page 255: ...9 Install the SDL1 shelf as follows Step Task 1 Unpack the SDL1 shelf from the shipping container 2 Get the flange kit for ETSI rack mounting FC9682FLGA See Section 4 3 2 Flange Kits for ETSI Racks p 4 9 Figure 4 20 SDL1 Shelf Mounting in ETSI Rack Top View of ETSI Shelf Top View of ETSI Shelf Installed in ETSI Rack ETSI Rack Left Shelf Flange Right Shelf Flange m1718py_1 Revision 1 June 2009 ...

Page 256: ...nstallation 4 38 Fujitsu and Fujitsu Customer Use Only 3 Identify the shelf flanges See Figure 4 20 p 4 37 and Figure 4 21 p 4 38 Note The layout of the clearance holes is identical for the two flanges for ETSI rack mounting Figure 4 21 SDL1 Shelf Mounting Flanges Front View Left Shelf Flange Right Shelf Flange m1718rj_1 Revision 1 June 2009 ...

Page 257: ... 2009 4 Identify the flange mounting holes for ETSI rack installation on the side of the SDL1 shelf See Figure 4 22 p 4 39 5 Using four pan head Phillips M4 screws 8 mm long on each side secure the shelf flanges to the SDL1 shelf as shown in Figure 4 15 p 4 32 Figure 4 22 Flange Mounting Holes on Right Side of SDL1 Shelf ETSI Rack Installation Mounting Holes m1718rk_1 Revision 1 June 2009 ...

Page 258: ...re the shelf to the rack using three rack mounting screws on each side of the shelf Note If hole alignment does not permit three screws on each side it is acceptable to secure the shelf with only two screws on each side 7 If the shelf came without the DCM units already installed a Locate the appropriate units to be installed and remove them from their protective ESD packaging b Loosen the thumbscr...

Page 259: ...se 6 1 Equipment Installation Fujitsu and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 c Carefully slide each DCM unit into the appropriate shelf slot d Replace the cover and tighten the thumbscrews to secure each unit in the shelf This procedure is complete Revision 1 June 2009 ...

Page 260: ...tructions for the four cooling fans used by the Optical Tributary shelf see Figure 4 24 p 4 42 Step Task 1 If not already done unpack four fan plug in units from the shipping container 2 If not already done install a fan filter in the fan tray located at the bottom of each fan unit 3 Install the fan plug in units into the bottom portion of each Optical Tributary shelf Refer to Maintenance and Trou...

Page 261: ...ack Covers This procedure provides installation instructions for the three optional covers used to prevent the accidental removal of cards and fiber at select sites see Figure 4 25 p 4 43 Figure 4 25 FLASHWAVE 7500 Optional Covers on Rack Front View ETSI Configuration r1417_1 FLASHWAVE 7500 SH 02 FLASHWAVE 7500 SH 01 Upper Cover Middle Cover Lower Cover Product Label Rack Configuration Part Number...

Page 262: ...ll the ETSI rack cover panels from bottom to top in ascending order for an easier installation Step Task 1 If not already done unpack the three covers and mounting hardware from the shipping container 2 Remove and discard the four mounting screws from the lower FLASHWAVE 7500 shelf see Figure 4 26 p 4 44 Figure 4 26 Lower Cover Mounting Screw Locations r1418_1 Remove and discard mounting screws fr...

Page 263: ...nstalled on the standoffs before tightening Note The standoffs with the hook ends are installed in the two upper locations The standoffs with the threaded holes are installed in the lower locations Figure 4 27 Lower Cover Mounting Screws and Standoff Locations r1419_1 Replace mounting screws in top two indicated locations with 2 PC210 0001 X028 standoffs pin hook 2 D4 WTE250 33 external tooth wash...

Page 264: ...offs Let the panel drop down into the slot formed by the hook Secure the panel in place by tightening the two lower captive panel screws using the Hex Torx pin tool provided by the ETSI Rack Cover Kit See Figure 4 28 p 4 46 Figure 4 28 Lower Cover Panel Installation Details r1420_1 See detail A Detail A Hook keyhole feature over hook on upper standoff 2 places Secure panel by fastening captive scr...

Page 265: ...ting hole locations for the ETSI middle rack cover See Figures 4 29 p 4 47 through 4 32 p 4 49 to review and select the appropriate configuration Using the selected figure as a reference remove and discard the two mounting screws or mark the mounting hole locations Figure 4 29 Middle Cover Mounting Holes One LAM DCM Shelf r1421_1 Mark mounting locations typical both sides Hole 1 reference Hole 4 R...

Page 266: ...ent Installation 4 48 Fujitsu and Fujitsu Customer Use Only Figure 4 30 Middle Cover Mounting Holes Slack Fiber Management Shelf Figure 4 31 Middle Cover Mounting Holes One DCM Shelf r1422_1 Remove and discard mounting screws from these locations r1423_1 Mark mounting locations typical both sides Hole 1 reference Hole 4 Revision 1 June 2009 ...

Page 267: ...ls 4 49 FLASHWAVE 7500 Release 6 1 Equipment Installation Fujitsu and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 4 32 Middle Cover Mounting Holes Two DCM Shelves r1424_1 Remove and discard mounting screws from these locations Revision 1 June 2009 ...

Page 268: ...e external tooth washers and flat washers are installed on the standoffs before you tighten them See Figures 4 33 p 4 50 through 4 36 p 4 53 for the applicable illustration Note The standoff locations that mount directly to the ETSI rack and not on the mounting flange of an equipment shelf require that the flat washer act as a spacer Figure 4 33 Middle Cover Standoffs One LAM DCM Shelf r1425_1 Ins...

Page 269: ...ent Installation Fujitsu and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 4 34 Middle Cover Standoffs Slack Fiber Management Shelf r1426_1 Replace mounting screws in indicated locations with 2 PC210 0001 X027 standoffs pin socket 2 D4 WTE250 33 external tooth washers Revision 1 June 2009 ...

Page 270: ... FLASHWAVE 7500 Release 6 1 Equipment Installation 4 52 Fujitsu and Fujitsu Customer Use Only Figure 4 35 Middle Cover Standoffs One DCM Shelf r1427_1 Install in indicated locations 2 PC210 0001 X027 standoffs pin socket 2 D4 WTE250 33 external tooth washers 2 D4 WP250N 33 flat washers Revision 1 June 2009 ...

Page 271: ... Equipment Installation Fujitsu and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 4 36 Middle Cover Standoffs Two DCM Shelves r1428_1 Replace mounting screws in indicated locations with 2 PC210 0001 X027 standoffs pin socket 2 D4 WTE250 33 external tooth washers Revision 1 June 2009 ...

Page 272: ... middle panel with the slots on the top edge of the lower panel installed Secure the panel by tightening the two captive panel screws using the Hex Torx pin tool provided in the kit See Figure 4 37 p 4 54 Figure 4 37 Securing the Middle Cover Panel r1429_1 Insert tab into slot in top of lower cover 2 places Secure panel by fastening captive screw on panel to pin socket standoff using supplied spec...

Page 273: ...mounting hole locations for the ETSI upper rack cover See Figures 4 38 p 4 55 and 4 39 p 4 56 to review and select the applicable configuration Using the selected figure as a reference remove and discard the four mounting screws or mark the mounting hole locations Figure 4 38 Upper Cover Standoffs with Upper FLASHWAVE 7500 Shelf r1430_1 Remove and discard mounting screws from these locations Revis...

Page 274: ... 0061 200 Issue 1 May 2009 FLASHWAVE 7500 Release 6 1 Equipment Installation 4 56 Fujitsu and Fujitsu Customer Use Only Figure 4 39 Upper Cover Standoffs without Upper FLASHWAVE 7500 Shelf r1431_1 Mark mounting locations typical both sides Hole 23 Hole 8 Hole 1 Revision 1 June 2009 ...

Page 275: ...pplicable external tooth washers and flat washers are installed on the standoffs before you tighten them See Figures 4 40 p 4 57 and 4 41 p 4 58 Figure 4 40 Upper Cover Mounting Screws Standoffs with Upper FLASHWAVE 7500 Shelf r1432_1 Replace mounting screws in top two indicated locations with 2 PC210 0001 X028 standoffs pin hook 2 D4 WTE250 33 external tooth washers Replace mounting screws in bot...

Page 276: ...re the panel in place by tightening the two lower captive panel screws using the Hex Torx tool provided in the ETSI Rack Cover Kit See Figure 4 42 p 4 59 Figure 4 41 Upper Cover Mounting Screws Standoffs without Upper FLASHWAVE 7500 Shelf r1433_1 Install in top two indicated locations 2 PC210 0001 X028 standoffs pin hook 2 D4 WTE250 33 external tooth washers 2 D4 WP250N 33 flat washers Install in ...

Page 277: ...records per local practices 13 Store the Hex Torx pin tool in a location determined by the site supervisor for easy access for future maintenance activities This procedure is complete Figure 4 42 Securing the Upper Cover Panel r1434_1 See detail A Detail A Secure panel by fastening captive screw on panel to pin socket standoff using supplied special tool 2 places Hook keyhole feature over hook on ...

Page 278: ...TSI only application Step Task 1 If not already done remove the end panel and mounting hardware from the shipping container 2 Install the M5 screws and washers at the top of the rack leaving approximately 1 8 inch to allow the notch in the end panel to slip between the washer and the frame See Figure 4 43 p 4 61 3 Position the end panel over the M5 screws installed in Step 2 p 4 60 and lower the p...

Page 279: ...ack Covers and End Panels 4 61 FLASHWAVE 7500 Release 6 1 Equipment Installation Fujitsu and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 4 43 Optional Aisle End Panel for Rack ETSI Configuration r1435_1 Revision 1 June 2009 ...

Page 280: ...does not manufacture a power distribution panel PDP for ETSI applications Fujitsu recommends using the ADC PWX 1LFA2DF fuse panel manufactured by ADC Telecommunications Inc Refer to ADC documentation supplied with the product for installation instructions for the ADC PWX 1LFA2DF fuse panel This unit can be ordered through Fujitsu using part number PC15L 0001 C083 01 The cables and cable harnesses ...

Page 281: ...erm Type Wire Gauge PC660 0105 T019 48 V DC and ground 3 wire rack shelf power and frame ground harness one set per shelf 10 AWG crimp lugs 10 AWG PC660 0105 T020 48 V DC and ground 2 wire rack shelf power harness one set per shelf 10 AWG crimp lugs 10 AWG PC660 0105 T021 Frame ground Frame ground stranded wire cable from rack to PDP one per rack Terminal lugs both ends installed 6 AWG stranded Fi...

Page 282: ... B2 2 B2 1 B1 2 B1 1 POWER LVD FUSE TEMP POWER LVD FUSE TEMP Designation Cards RTN BATT RTN BATT RTN BATT RTN BATT FG m1718pu_1 LAN2 CN2 LAN4 CN4 LAN6 CN6 LAN8 CN8 LAN10 CN10 OSS CN12 PORT2 CN25 COM2 CN39 PORT6 CN36 PORT4 CN34 PORT2 CN32 LAN10 CN22 LAN8 CN20 LAN6 CN18 LAN4 CN16 LAN2 CN14 LAN1 CN13 LAN3 CN15 LAN5 CN17 LAN7 CN19 LAN9 CN21 LAN11 CN23 PORT1 CN31 PORT3 CN33 PORT5 CN35 PORT7 CN37 PORT1 ...

Page 283: ...power terminal The cable assemblies shown here provide 48 V DC battery MAIN A MAIN B battery return GA GB and frame ground FG MAIN A GA FG A1 1 BATT A1 1 RTN RACK Gray Blue Green Yellow Lug 1 4 in This end terminated at FLASHWAVE 7500 SIA Bagged with Cable Lug 10 Terminated at Rack Part Numbers FG MAIN A G A MAIN B G B Rack Shelf Power Harness PC660 0105 T020 Frame Ground Cable PC660 0105 T021 Rac...

Page 284: ... DANGER Use properly insulated tools and do not allow tools cables or other metal objects to connect across terminals At this point 48 V DC power has been applied to the PDP and improper handling may result in personal injury damage to equipment or both Fujitsu recommends that office power be removed from the rack using local procedures Note Ensure that all cables installed in this procedure are p...

Page 285: ...r length 6 Prepare the power leads by installing the terminal lugs that are required on one end of the cable see Figure 4 44 p 4 63 Ensure that no wire strands are shorting terminals together and that leads are securely fastened The cable should now have terminal lugs on both ends of the power cable Note The shelf power wiring is the same with all rack configurations Observe the color coding of th...

Page 286: ...b Connect the other end of the same cable to PDP terminal A1 1 BATT see Figure 4 45 p 4 64 11 Connect both ends of cable MB of the power harness as follows a Identify lug MB in the power harness see Figure 4 44 p 4 63 and connect it to shelf terminal MAIN B Figure 4 47 p 4 65 b Connect the other end of the same cable to PDP terminal B1 1 BATT see Figure 4 45 p 4 64 12 Connect both ends of cable FG...

Page 287: ...the shelf identified in Step 14 p 4 68 remove the plastic covers on the shelf power terminal strips located on the bottom left and bottom right of the SIA see Figure 4 47 p 4 65 18 Connect both ends of cable GA of the power harness as follows a Identify lug GA in the power harness see Figure 4 44 p 4 63 and connect it to shelf terminal GA see Figure 4 47 p 4 65 b Connect the other end of the same ...

Page 288: ...p Install Frame Ground Cable 24 Locate the frame ground cable PC660 0105 T021 Figure 4 44 p 4 63 25 Connect both ends of the frame ground cable as follows a Connect one end of the frame ground cable to the equipment rack frame ground Note The equipment rack frame ground is a grounding point on the frame itself On some racks it is a screw hole that has a piece of tape over it The tape is used to ke...

Page 289: ...e to equipment or both Avoid touching terminals or uninsulated conductors Step Task 1 Set the PDP fuses for the installed shelves to the ON position See Figure 4 45 p 4 64 for the appropriate circuit breaker if necessary 2 Remove the plastic cover over the power strip on the shelf station interface area SIA 3 Connect the negative DMM test lead to the GA ground terminal on the SIA power strip and c...

Page 290: ... p 4 72 If NO Report as a trouble item to the installation group and repeat voltage checks after trouble is corrected 7 Reinstall the plastic cover over the power strip on the shelf SIA 8 At the front of the Optical Tributary shelf locate the front panel voltage test points see Figure 4 49 p 4 73 connect the negative DMM test lead to the G ground test point and connect the positive DMM test lead t...

Page 291: ...se 6 1 Equipment Installation Fujitsu and Fujitsu Customer Use Only FNC 7500 0061 200 Issue 1 May 2009 Figure 4 49 Front Panel Voltage Test Points Optical Tributary Shelf ETSI Configuration G MAIN B MAIN A PWR B PWR A MN MJ CR LAMPTST ACO SYNC ABN TERM1 TERM2 CAUTION m1718mz_1 Revision 1 June 2009 ...

Page 292: ... Use Only 11 Is the DMM measurement between 40 and 57 V DC If YES Go to Step 12 p 4 74 If NO Report as a trouble item to the installation group and repeat voltage checks after trouble is corrected 12 Repeat the preceding steps for the remaining Tributary shelves 13 Check the frame ground connections and readings according to local procedures This procedure is complete Revision 1 June 2009 ...

Page 293: ...otential across frame ground and battery return The test equipment required is a DMM or a voltmeter and ohmmeter that can accurately detect low resistance levels See Figure 4 50 p 4 75 Step Task 1 Use the DMM set to the voltmeter function or a voltmeter to measure the voltage between frame ground and each of the battery return points The reading should be very close to 0 V DC 2 Does the voltage ex...

Page 294: ...tween frame ground and each of the battery return points A and B on the shelf The reading should be very close to 0 ohms 4 Is the reading close to 0 ohms If YES Continue with Step 5 p 4 76 If NO Do not continue with Step 5 p 4 76 until the voltage source has been eliminated For technical assistance call 1 800 USE FTAC 800 873 3822 5 Swap the DMM or ohmmeter leads between frame ground and battery r...

Page 295: ... FLASHWAVE 7500 ETSI Configuration system An SIA illustration see Figure 4 51 p 4 78 shows the SIA connectors and connector designations for the Optical Tributary shelf All fiber cabling and connections to the shelf plug in units are made during system turn up Refer to System Turn Up for fiber cabling information For a detailed description of FLASHWAVE 7500 cables and shelf connectors refer to Cab...

Page 296: ...SI Configuration LAN2 CN2 LAN4 CN4 LAN6 CN6 LAN8 CN8 LAN10 CN10 OSS CN12 PORT2 CN25 COM2 CN39 PORT6 CN36 PORT4 CN34 PORT2 CN32 LAN10 CN22 LAN8 CN20 LAN6 CN18 LAN4 CN16 LAN2 CN14 LAN1 CN13 LAN3 CN15 LAN5 CN17 LAN7 CN19 LAN9 CN21 LAN11 CN23 PORT1 CN31 PORT3 CN33 PORT5 CN35 PORT7 CN37 PORT1 CN24 LAN11 CN11 LAN9 CN9 LAN7 CN7 LAN3 CN3 LAN5 CN5 LAN1 CN1 PORT3 CN26 PORT5 CN28 PORT7 CN30 PORT4 CN27 PORT6 ...

Page 297: ...IA Table 4 3 p 4 79 lists pertinent information for this cable Figure 4 52 p 4 79 shows the cable connector pinouts Note The modem cable is a standard RS 232 straight through not null modem cable available at most computer supply stores Table 4 3 Modem Cable Information ETSI Configuration Cable Part Number SIA Connector Number Cable Description Connector Type Cable Wire Size 21 176 xxxa a xxx leng...

Page 298: ... Use Only Step Task 1 Connect the modem cable to connector CN43 Main Optical shelf and secure with retaining screws See Figure 4 51 p 4 78 2 Connect the other end of the modem cable to the appropriate external modem Note To connect a PC directly to connector CN43 use a null modem cable in place of the 21 176 xxx cable This procedure is complete Revision 1 June 2009 ...

Page 299: ...cal shelf See Figure 4 51 p 4 78 2 Connect the other end of the cable to the appropriate router or hub Note The 21 094 xxx cable can also be used to connect a PC to the TERM2 Ethernet port on the Optical shelf front panel Note The OSS port has automatic cable detect capability to properly function with both crossover and straight cables This procedure is complete Table 4 4 OSS Cable Information Sm...

Page 300: ...butary shelf SHU4 Table 4 5 p 4 82 lists pertinent information for these cables Figure 4 54 p 4 82 shows the cable connector pinouts Step Task 1 Connect the RJ 45 connector on one end of the LAN cable 21 332 xxx to the primary Tributary shelf or Auxiliary Optical shelf connector CN1 Table 4 5 LAN Cable Information ETSI Configuration Cable Part Number Connector Number Cable Description Connector Ty...

Page 301: ...1 LAN1 CN4 LAN4 OS12 Tributary CN1 LAN1 CN5 LAN5 OS13 Tributary CN1 LAN1 CN6 LAN6 OS2 Auxiliary Optical CN1 LAN1 OS10 Tributary CN2 LAN2 OS100 Tributary CN1 LAN1 CN3 LAN3 OS101 Tributary CN1 LAN1 Main Optical Shelf OS1 Auxiliary Optical Shelf OS2 OS10 Trib Shelf LAN2 LAN1 LAN2 LAN3 LAN4 LAN5 LAN3 OS100 Trib Shelf LAN1 OS101 Trib Shelf LAN1 OS11 Trib Shelf LAN2 LAN1 LAN3 OS110 Trib Shelf LAN1 OS111...

Page 302: ...LAN1 CN3 LAN3 OS121 Tributary CN1 LAN1 OS13 Tributary CN2 LAN2 OS130 Tributary CN1 LAN1 OS2 Auxiliary Optical CN2 LAN2 OS20 Tributary CN1 LAN1 CN3 LAN3 OS21 Tributary CN1 LAN1 CN4 LAN4 OS22 Tributary CN1 LAN1 CN5 LAN5 OS23 Tributary CN1 LAN1 OS20 Tributary CN2 LAN2 OS200 Tributary CN1 LAN1 CN3 LAN3 OS201 Tributary CN1 LAN1 OS21 Tributary CN2 LAN2 OS210 Tributary CN1 LAN1 CN3 LAN3 OS211 Tributary C...

Page 303: ...ble connector pinouts Note The RICC cable is only required for HUB configurations Step Task 1 Connect the RJ 45 connector on one end of the RICC cable 21 332 xxx to connector CN24 CN25 CN31 or CN32 in the SIA of the Main Optical shelf 2 Connect the other end of the RICC cable to the appropriate Auxiliary Optical shelf connector indicated in Table 4 8 p 4 86 Table 4 7 LAN Cable Information ETSI Con...

Page 304: ...ly This procedure is complete Table 4 8 RICC Connections from OS1 to OS2 ETSI Configuration From To Shelf Port Connector Label Shelf Port Connector Label OS1 Main OS1 16 PC1 CN31 PORT1 OS2 Auxiliary OS2 16 PC1 CN31 PORT1 OS1 16 PC2 CN32 PORT2 OS2 14 PC1 CN24 PORT1 OS1 14 PC1 CN24 PORT1 OS2 16 PC2 CN32 PORT2 OS1 14 PC2 CN25 PORT2 OS2 14 PC2 CN25 PORT2 Revision 1 June 2009 ...

Page 305: ...5 2 5 4 Storing Unpacking and Inspecting Equipment 5 3 5 5 Installing the Rack 5 8 5 6 Installing the Circuit Breaker Panel 5 12 5 7 Connecting Office Battery to the Circuit Breaker Panel 5 13 5 8 Installing Extension Shelf and Heat Baffle 5 17 5 9 Installing Fans and DCM Shelf 5 20 5 10 Installing Power Ground and Alarm Cables 5 24 5 11 Checking Power at Extension Shelf 5 43 5 12 Checking Ground ...

Page 306: ... configurations and flange kits 5 2 Prerequisites Insure that all FLASHWAVE 7500 Extension Configuration equipment has been received and all data forms and job engineering drawings have been completed and are available The tools required for performing procedures listed in this chapter include the following Common hand tools Digital multimeter DMM 5 3 Rack Configurations The FLASHWAVE 7500 Extensi...

Page 307: ...ial to protect plug in units from being damage by electrostatic discharge ESD Observe all warning labels used by Fujitsu to indicate electrostatic sensitive devices 5 4 2 Unpacking and Inspecting the Equipment Rack This procedure provides guidelines for unpacking and inspecting a standard rack Fujitsu recommends that the installation team familiarize themselves with the specific area where the ins...

Page 308: ... shipping label is located on the front of the equipment rack container Compare this with the shipping documents 3 Is this the correct shipment for this location If YES Continue with Step 4 p 5 4 If NO Go to Step 16 p 5 6 4 Using all data sheets and job engineering drawings verify that the information matches the installation site 5 Using industrial shears cut the two shipping bands from the conta...

Page 309: ...ct the rack thoroughly to ensure that it is not damaged 9 Is there any noticeable damage to the rack If YES Go to Step 16 p 5 6 If NO Continue with Step 10 p 5 5 Note The equipment rack should be completely covered with bubble wrap to prevent damage during shipment 10 At the side of the rack use industrial shears to cut open the bubble wrap Start cutting from the bottom of the rack to the top WARN...

Page 310: ...t shelf mounted in the rack and compare the serial numbers with the serial numbers on the shipping documents 15 Do the serial numbers on the equipment and the shipping documents match If YES Go to Step 17 p 5 6 If NO Continue with Step 16 p 5 6 16 Notify the transportation company if the equipment was damaged or if an improper shipment was received DO NOT continue the installation of the equipment...

Page 311: ...t assistance may result in personal injury damage to the equipment or both WARNING Do not use the internal walls of any shelf as a lifting point or lift support Doing so may damage the plug in unit rail support Step Task 1 Before unpacking the equipment inspect the containers for signs of shipping damage Claims for shipping damage must be filed with the transportation company in accordance with th...

Page 312: ...d tackle to lift or move the equipment rack Keep all personnel clear of the equipment rack while it is being lifted Do not attempt to handle and install the racks without sufficient assistance CAUTION The rack should be mounted only on a concrete or other noncombustible surface The following tools are required to perform this procedure Hammer Drill Drill bits sufficient to drill into the flooring ...

Page 313: ...oor anchor for a concrete floor If YES Go to Step 7 p 5 9 If NO Go to Step 14 p 5 10 7 In accordance with the dimensions of the anchor to be used drill the holes in the concrete floor 8 Clean the drill shavings from the holes 9 Install an anchor in each of the holes 10 Remove any debris from the area in which the rack will be mounted 11 Move the rack into position aligning each of the holes in the...

Page 314: ...ghten at this time 19 Secure the top of the equipment rack according to the job specifications Some equipment racks are secured to existing overhead framework while others are secured to an adjacent wall using a horizontal mounting brace All overhead mounting hardware should be tightened after assembly 20 Tighten the floor mounting bolts Note If the rack is installed on a raised floor there will l...

Page 315: ...ghten all mounting hardware 25 Measure the vertical alignment of the 7 foot equipment rack It must be vertically aligned to within 3 16 inch 26 Is the equipment rack within the tolerance level specified in Step 25 p 5 11 If YES Continue with Step 27 p 5 11 If NO Go back to Step 23 p 5 10 27 Update office records according to local procedures This procedure is complete Revision 1 June 2009 ...

Page 316: ... the CBP is installed at the top of the rack the other equipment can be installed Note The CBP may not have circuit breakers CB1 through CB4 installed Locate the HA15B 0001 C365 circuit breaker kit if required for labels and circuit breaker units Figure 5 4 Circuit Breaker Panel HA15B 001 B361 48V A1 GND PWR 48V A2 GND PWR 48V B1 GND PWR 48V B2 GND PWR FUSE MIN OR MAJOR CRITIC AL CB1 CB2 A POWER C...

Page 317: ... to the circuit breaker panel CBP power input connectors However the office battery ends of the power cables must not be connected to the primary power source until the CBP is completely installed Note In this section the term battery refers to the office DC power feed for the bay in which the equipment is being mounted The CBP supports four separate battery return power sources BATT A1 RTN A1 BAT...

Page 318: ...hese connections are the last to be made after the CBP has been installed If necessary follow local procedures to disconnect office power from these cables or remove circuit breakers from the rack CBP Use a DMM to ensure that the voltage is 0 V DC with reference to the battery ground at the equipment rack end of the cables Note For FLASHWAVE 7500 equipment circuit breakers or fuses should be sized...

Page 319: ...he two RTN A1 studs so that the return cable is easily routed toward the outside edge of the shelf Note A washer may be required as a standoff between the circuit breaker panel and the lug 9 Install the washer and nut and tighten according to local standards 10 Repeat Steps 4 p 5 15 through 9 p 5 15 substituting A2 for A1 then B1 for A1 and finally B2 for A1 11 Connect the frame ground lead to the...

Page 320: ...M switches to measure voltage between 40 and 60 V DC 2 On the front panel of the CBP set all circuit breakers to the ON position 3 Connect the negative DMM test lead to the first GND connector on the front panel and connect the positive DMM test lead to the associated input voltage test point 48 V on the front of the CBP See Figure 5 5 p 5 14 The input voltage should be between 40 and 57 V DC 4 Is...

Page 321: ...e floor If air clearance between the bottom of the shelf and the floor is not adequate mount the Extension shelf near the bottom of the rack leaving 1U 1 75 inch of air clearance space below it A heat baffle is required for each Extension shelf and must be installed directly above the shelf Note The FLASHWAVE 7500 shelves do not have front covers because of front access fiber cabling DANGER Do not...

Page 322: ...SHWAVE 7500 Release 6 1 Equipment Installation 5 18 Fujitsu and Fujitsu Customer Use Only 3 Secure the shelf to the rack using five screw slots on each side of the shelf as shown in Figure 5 6 p 5 18 Figure 5 6 Typical Shelf Mounting with Heat Baffle Extension Configuration Heat Baffle m1656xb_2 Revision 1 June 2009 ...

Page 323: ...nly FNC 7500 0061 200 Issue 1 May 2009 4 Install the heat baffle as shown in Figure 5 6 p 5 18 Note The heat baffle ensures that air pushed upward through the shelf is deflected to the rear of the rack Use two screws on each side of the assembly 5 Clearly mark or label each Extension shelf according to local practices This procedure is complete Revision 1 June 2009 ...

Page 324: ...the four cooling fans used by the Extension shelf see Figure 5 7 p 5 20 Step Task 1 If not already done unpack four fan plug in units from the shipping container 2 If not already done install a fan filter in the fan tray located at the bottom of each fan unit 3 Install the fan plug in units into the bottom portion of each Extension shelf Refer to Maintenance and Trouble Clearing Section 8 8 Replac...

Page 325: ...nch DCM shelf SFD3 with two single height DCM units Figure 5 9 p 5 22 shows Issue 03 of the 23 inch DCM shelf SFD3 with two single height DCM units Issue 03 of the SFD3 DCM shelf supports DCM fiber diversity mounting units which allows the routing of fiber to either side of the shelf Figure 5 8 DCM Unit and 23 Inch SFD3 Shelf Exploded View Note The shelf SFD3 holds up to four DCM units For clarity...

Page 326: ...ainer The DCM units do not need to be removed from the SFD3 shelf if they are already installed The shelf can hold up to four single height DCM units although the normal complement is two DCM units per shelf Figure 5 9 SFD3 Issue 03 23 Inch DCM Shelf Showing Fiber Diversity Note The shelf SFD3 holds up to four DCM units For clarity only two are shown DCM Shelf Cover Thumbscrews Cover Removal Repla...

Page 327: ...screws on each side of the shelf Note If hole alignment does not permit three screws on each side it is acceptable to secure the shelf with only two screws on each side 3 If the shelf came without the DCM units already installed a Locate the appropriate units to be installed and remove them from their protective ESD packaging b Loosen the thumbscrews and remove the faceplate cover from the shelf c...

Page 328: ...ote Connections to the shelf power terminal strip should use copper conductors only Table 5 1 Power Ground and Alarm Cable Connections Extension Configuration Part Number Use Description Term Type Wire Gauge HA15B 0001 C413 48 V DC and ground 5 wire rack shelf power harness one set per shelf 10 AWG crimp lugs 10 AWG HA660 1106 T003 Rack alarms 6 connector daisy chained alarm harness one connector ...

Page 329: ...s MA LUG MB LUG GA LUG GB LUG FGND LUG Install crimp lugs 5 at this end RK R W R RK W G Y Rack Shelf Power Harness HA15B 0001 C413 Rack Alarm Cable Harness HA660 1106 T003 Typical connector mates with CN1 of shelf alarm cable Wire wrap to rear of CBP CNA CNB CNC CND CNE CNF Shelf Alarm Cable HA660 1102 T015 Mates with rack alarm cable connector Mates with shelf alarm connector Frame Ground Cable P...

Page 330: ... two Universal shelves Figure 5 12 p 5 28 Rack with three Universal shelves Figure 5 13 p 5 29 Each standard rack configuration includes a circuit breaker panel CBP with power terminals as shown in Figure 5 14 p 5 30 The circuit breakers within the CBP are associated with shelves listed in Table 5 2 p 5 30 Figure 5 15 p 5 31 shows the Extension shelf backplane Figure 5 16 p 5 32 shows the power ca...

Page 331: ...T003 Equipment Rack Frame Ground Stranded Cable PC15L 0001 C045 19 Circuit Breaker Panel HA15C 0001 B361 FGND FGND FGND BATT A1 CB1 BATT B1 CB1 RTN A1 CB1 RTN B1 CB1 HA15C 0001 B361 Circuit Breaker Panel Connection Details C NC B361 BRN B361 GRN A1 CB1 C NC B361 BRN B361 GRN B1 CB1 C NC B361 BRN B361 GRN A1 CB2 C NC B361 BRN B361 GRN B1 CB2 B361 BRN B361 GRN A2 CB3 B361 BRN B361 GRN B2 CB3 B361 BR...

Page 332: ...Alarm HA660 1102 T015 CN2 CN1 CNC Frame Alarm HA660 1106 T003 Equipment Rack Frame Ground Stranded Cable PC15L 0001 C045 19 Circuit Breaker Panel HA15C 0001 B361 FGND FGND FGND BATT A1 CB1 BATT B1 CB1 RTN A1 CB1 RTN B1 CB1 HA15C 0001 B361 Circuit Breaker Panel Connection Details C NC B361 BRN B361 GRN A1 CB1 C NC B361 BRN B361 GRN B1 CB1 C NC B361 BRN B361 GRN A1 CB2 C NC B361 BRN B361 GRN B1 CB2 ...

Page 333: ...3 Power Harness HA15B 0001 C413 Shelf Alarm HA660 1102 T015 CN2 CN1 CNE Equipment Rack Frame Ground Stranded Cable PC15L 0001 C045 19 Circuit Breaker Panel HA15C 0001 B361 FGND FGND FGND BATT A1 CB1 BATT B1 CB1 RTN A1 CB1 RTN B1 CB1 HA15C 0001 B361 Circuit Breaker Panel Connection Details C NC B361 BRN B361 GRN A1 CB1 C NC B361 BRN B361 GRN B1 CB1 C NC B361 BRN B361 GRN A1 CB2 C NC B361 BRN B361 G...

Page 334: ...er connectors Table 5 2 Association of Shelves to Circuit Breakers Extension Configuration Circuit Breaker Rack Configuration Rack with One Universal Shelf Figure 5 11 p 5 27 Rack with Two Universal Shelves Figure 5 12 p 5 28 Rack with Three Universal Shelves Figure 5 13 p 5 29 Shelf Name Shelf Name Shelf Name CB1 SHU3 1 SHU3 1 SHU3 1 CB2 n a SHU3 2 SHU3 2 CB3 n a n a SHU3 3 Figure 5 14 Circuit Br...

Page 335: ...f Clock Primary Port CN45 Housekeeping 1 Port CN41 GB Ground B GA Ground A FG Frame Ground MAIN B MAIN A FG Frame Ground COM2 CN39 COM1 CN38 CAUTION ATTENTION LAN7 CN1 LAN8 CN2 LAN9 CN3 LAN10 CN4 LAN11 CN5 CN12 LAN1 CN13 LAN2 CN14 LAN3 CN15 LAN4 CN16 LAN5 CN17 LAN6 OSS CN11 LAN11 CN10 LAN10 CN9 LAN9 CN8 LAN8 CN7 CN23 LAN6 CN22 LAN5 CN21 LAN4 CN20 LAN3 CN19 LAN2 CN18 LAN1 LAN7 CN6 PORT4 CN24 PORT5 ...

Page 336: ...00 Backplane FNC Customer Circuit Breaker Panel Notes The connections to the FLASHWAVE 7500 backplane are screw terminations at the power terminal The cable assembly shown here provides 48 V DC battery MAIN A MAIN B battery return GA GB and frame ground FG MAIN A MAIN B GA GB FG 48 V DC A GA 48 V DC B GB RACK RED RED BLK BLK GRN Lug 1 4 in his end terminated at FLASHWAVE 7500 shelf Lug No 10 This ...

Page 337: ...CNE CND 16 in CNC CNB CNA CNF Pin 1 Cable Shield Note Twisted pair cables are paired per color codes given in the figure at the left Although office alarm signals originate from FLASHWAVE 7500 CN17 this cable does not connect directly to the FLASHWAVE 7500 shelf This alarm harness is placed vertically along the side of the rack The wires are wrapped to pins on the circuit breaker panel HA660 1106 ...

Page 338: ... CN17 to Rack Alarm Harness HA660 1106 T003 at CN A CN B CN C CN D CN E or CN F HA660 1102 T015 SHLF ALM HARN 24 inches FLASHWAVE 7500 Backplane CN17 ALM FG 1 3 2 4 BLU WHT WHT GRN 5 GRN WHT 6 WHT SLT SLT WHT 7 RED ORG 8 ORG RED 9 RED BRN WHT ORG 10 ORG WHT 11 WHT BRN BRN WHT RED BLU BLU RED RED GRN GRN RED BRN RED 25 Pin D Sub Connector to Rack Alarm Harness AUDCR SG AUDCRR AUDMJ AUDMJR AUDMN AUD...

Page 339: ...e Harness 5 41 Install Shelf Alarm Cables 5 42 Final Checks 5 42 Use this procedure to install power ground and alarm cabling for a rack of the FLASHWAVE 7500 Extension Configuration equipment DANGER Use properly insulated tools and do not allow tools cables or other metal objects to connect across terminals At this point 48 V DC power has been applied to the CBP and improper handling may result i...

Page 340: ...wer recommended or remove circuit breakers from the CBP 4 Use a DMM to ensure 0 V DC with reference to the battery ground at the point of disconnection Install Shelf Power Harnesses CB1 5 Refer to the cabling schematic identified in Step 2 p 5 36 and Table 5 2 p 5 30 to identify the shelf that is to be connected to circuit breaker 1 CB1 6 Locate the rack shelf power harness HA15B 0001 C413 Figure ...

Page 341: ...see Figure 5 16 p 5 32 b Connect the other end of the same cable to CBP terminal RTN B1 CB1 see Figure 5 14 p 5 30 11 Connect both ends of cable MA of the power harness as follows a Identify lug MA in the power harness see Figure 5 10 p 5 25 and connect it to shelf terminal MAIN A see Figure 5 16 p 5 32 b Connect the other end of the same cable to CBP terminal BATT A1 CB1 see Figure 5 14 p 5 30 12...

Page 342: ...are shorting terminals together and that leads are securely fastened The cable should now have terminal lugs on both ends of the power cable Note The shelf power wiring is the same with all rack configurations Observe the color coding of the power cable 18 On the backplane of the shelf identified in Step 15 p 5 38 remove the plastic cover on the shelf power terminal strip located on the bottom rig...

Page 343: ... p 5 32 b Connect the other end of the same cable to CBP terminal BATT B1 CB2 Figure 5 14 p 5 30 23 Connect both ends of cable FGND of the power harness as follows a Identify lug FGND in the power harness see Figure 5 10 p 5 25 and connect it to shelf terminal FG see Figure 5 16 p 5 32 b Connect the other end of the same cable to the equipment rack frame ground 24 Replace the plastic cover over th...

Page 344: ...r harness as follows a Identify lug GA in the power harness see Figure 5 10 p 5 25 and connect it to shelf terminal GA see Figure 5 16 p 5 32 b Connect the other end of the same cable to CBP terminal RTN A1 CB3 see Figure 5 14 p 5 30 30 Connect both ends of cable GB of the power harness as follows a Identify lug GB in the power harness see Figure 5 10 p 5 25 and connect it to shelf terminal GB see...

Page 345: ...it is a screw hole that has a piece of tape over it The tape is used to keep the paint off of a small portion of the rack so that when the tape is removed the grounding point provides a good electrical connection to the frame Other rack types may require you to scrape the paint off the screw hole b Connect the other end to the CBP frame ground terminal located just below the wire wrap terminal blo...

Page 346: ...matic identified in Step 2 p 5 36 identify the shelf alarm cables HA660 1102 T015 that connect shelves to the rack alarm cable harness HA660 1106 T003 One shelf alarm cable is required for each shelf Figure 5 18 p 5 34 shows how the shelf alarm cable HA660 1102 T015 connects to an Extension shelf backplane 42 For each shelf in the rack connect both ends of shelf alarm cable HA660 1102 T015 as foll...

Page 347: ...injury damage to equipment or both Avoid touching terminals or uninsulated conductors Step Task 1 Set the CBP circuit breakers for the installed shelves to the ON position See Figure 5 12 p 5 28 for the appropriate circuit breaker if necessary 2 Remove the plastic cover over the power strip on the shelf backplane 3 Connect the negative DMM test lead to the GA ground terminal on the rear panel powe...

Page 348: ...tage terminal If required record the test results for future reference 6 Is the DMM measurement between 40 and 57 V DC If YES Go to Step 7 p 5 44 If NO Report as a trouble item to the installation group and repeat voltage checks after trouble is corrected 7 Reinstall the plastic cover over the power strip on the shelf backplane 8 At the front of the Extension shelf locate the front panel voltage t...

Page 349: ...t of the Extension shelf locate the front panel voltage test points see Figure 5 20 p 5 44 connect the negative DMM test lead to the G ground test point and connect the positive DMM test lead to the MAIN B test point 11 Is the DMM measurement between 40 and 57 V DC If YES Go to Step 12 p 5 45 If NO Report as a trouble item to the installation group and repeat voltage checks after trouble is correc...

Page 350: ...e or no voltage potential across frame ground and battery return The test equipment required is a DMM or a voltmeter and ohmmeter that can accurately detect low resistance levels See Figure 5 21 p 5 46 Step Task 1 Use the DMM set to the voltmeter function or a voltmeter to measure the voltage between frame ground and each of the battery return points The reading should be very close to 0 V DC 2 Do...

Page 351: ...ween frame ground and each of the battery return points A and B on the shelf The reading should be very close to 0 ohms 4 Is the reading close to 0 ohms If YES Continue with Step 5 p 5 47 If NO Do not continue with Step 5 p 5 47 until the voltage source has been eliminated For technical assistance call 1 800 USE FTAC 800 873 3822 5 Swap the DMM or ohmmeter leads between frame ground and battery re...

Page 352: ...on system Figure 5 22 p 5 49 shows the backplane connectors and connector designations for the Extension shelf All fiber cabling and connections to the shelf plug in units are made during system turn up Refer to System Turn Up for fiber cabling information For a detailed description of FLASHWAVE 7500 cables and shelf connectors refer to Cable and Wiring Guide Note Some of the connectors on the Ext...

Page 353: ...sekeeping 2 Port CN40 Alarm Port CN42 External Clock Primary Port CN47 External Clock Secondary Port CN46 Modem Port CN43 Internal Shelf Clock Secondary Port CN44 Internal Shelf Clock Primary Port CN45 Housekeeping 1 Port CN41 GB Ground B GA Ground A FG Frame Ground MAIN B MAIN A FG Frame Ground COM2 CN39 COM1 CN38 CAUTION ATTENTION LAN7 CN1 LAN8 CN2 LAN9 CN3 LAN10 CN4 LAN11 CN5 CN12 LAN1 CN13 LAN...

Page 354: ...able 5 3 p 5 50 lists pertinent information for this cable Figure 5 23 p 5 50 shows the cable connector pinouts Note The modem cable is a standard RS 232 straight through not null modem cable available at most computer supply stores Table 5 3 Modem Cable Information Extension Configuration Cable Part Number Backplane Connector Number Cable Description Connector Type Cable Wire Size 21 176 xxxa a x...

Page 355: ...ue 1 May 2009 Step Task 1 Connect the modem cable to connector CN43 Extension shelf and secure with retaining screws See Figure 5 22 p 5 49 2 Connect the other end of the modem cable to the appropriate external modem Note To connect a PC directly to connector CN43 use a null modem cable in place of the 21 176 xxx cable This procedure is complete Revision 1 June 2009 ...

Page 356: ...g Cable Information Extension Configuration Cable Part Number Backplane Connector Number Cable Description Connector Type Cable Wire Size 21 626 xxxa a xxx length in feet CN41 HK1 input of housekeeping alarm signals from ancillary equipment 25 pin D sub 24 AWG 21 537 xxxa CN40 HK2 control of housekeeping alarm signals from ancillary equipment 37 pin D sub 24 AWG Figure 5 24 Connector Pinouts HK1 C...

Page 357: ... Use Only FNC 7500 0061 200 Issue 1 May 2009 Step Task 1 Connect the HK1 input housekeeping cable to backplane connector CN41 Extension shelf and secure it in place using retaining screws See Figure 5 22 p 5 49 Note The far end of 21 626 xxx is not terminated with a connector Figure 5 25 Connector Pinouts HK2 Cable Revision 1 June 2009 ...

Page 358: ...olor code details Note Pins 12 and 25 of HK1 can be used to initiate a remote CPU reset 3 Connect the HK2 control housekeeping cable to backplane connector CN40 Extension shelf and secure with retaining screws See Figure 5 22 p 5 49 4 Connect the other end of the HK2 control housekeeping cable to the appropriate alarm termination point on the local environmental alarm termination block Refer to Ca...

Page 359: ... the rack alarm cable connectors CNA through CNF are the same as CN42 Table 5 5 Connectors for Alarms Extension Configuration Cable Part Number Backplane Connector Number Cable Description Connector Type Cable Wire Size HA660 1102 T015 CN42 Output of system alarm signals through the rack alarm harness to the circuit breaker panel This cable connects the shelf alarms to the rack alarm cable harness...

Page 360: ...plane alarm connector CN42 of the Extension shelf Figure 5 22 p 5 49 is connected to a shelf cable assembly that terminates into one of the rack alarm cable harness connectors CNA through CNF see Figures 5 11 p 5 27 through 5 13 p 5 29 3 The end of the multiconnector rack alarm cable assembly not terminated and nonconnectorized is wire wrapped to the local office alarm facilities or at the CBP ala...

Page 361: ...N11 see Figure 5 22 p 5 49 2 Connect the other end of the cable to the appropriate router or hub Note The 21 094 xxx cable can also be used to connect a PC to the TERM2 Ethernet port on the Extension shelf front panel Note The OSS port has automatic cable detect capability to properly function with both crossover and straight cables This procedure is complete Table 5 6 OSS Cable Information Extens...

Page 362: ...Revision 1 June 2009 ...

Page 363: ...UNITS NO PROCEDURE PAGE This chapter includes the following procedures P r o c e d u r e 6 1 Overview 6 2 6 2 Prerequisites 6 2 6 3 Installing Removing Shelf Plug In Units 6 3 6 4 Installing Removing Filler Panels 6 7 6 5 Installing Removing SFP Modules in a Muxponder or Flexponder Unit 6 12 6 6 Installing Removing XFP Modules in a 4 1 10G Muxponder Unit 6 20 Revision 1 June 2009 ...

Page 364: ...edures for installing Plug in Units Filler Panels and Modules used in the FLASHWAVE 7500 Core Small ETSI and Extension Configuration systems 6 2 Prerequisites The following considerations apply when installing removing Modules Filler Panel and Plug in Unit procedures All rules and precautions are to be observed regarding electrostatic discharge ESD Insure that all data forms and job engineering dr...

Page 365: ... Seat all plug in units including the fans with a slow but firm motion to avoid damage to the plug in unit or backplane connections WARNING Plug in units can be damaged by an ESD during installation or removal Read the general notes depending on the configuration for plug in unit storage unpacking and handling in Core Section 2 4 Storing Unpacking and Inspecting Equipment p 2 11 Small Section 3 4 ...

Page 366: ...u and Fujitsu Customer Use Only 6 3 1 Removing Plug In Unit Step Task 1 Locate the shelf plug in unit that is to be replaced See Figure 6 8 p 6 14 2 Label and remove all fibers connected to the unit being replaced 3 Gently pull open the top and bottom extractor levers until the plug in unit is free from the rear connector See Figure 6 1 p 6 4 Figure 6 1 Plug In Unit Removal Sequence Revision 1 Jun...

Page 367: ...vers with thumbs and forefingers and slowly pull the plug in unit out of the shelf 5 Place the plug in unit in ESD protective packaging This procedure is complete 6 3 2 Installing Plug In Unit Step Task 1 Locate the replacement plug in unit or the plug in unit to be installed 2 Remove the plug in unit from its ESD protective packaging 3 Ensure that the top and bottom extractor levers are open See ...

Page 368: ...00 Release 6 1 Equipment Installation 6 6 Fujitsu and Fujitsu Customer Use Only 4 Carefully slide the plug in unit into the appropriate shelf slot ensuring that the latches mesh properly into the grooves of the shelf Do not use the latches to force the plug in unit into the shelf 5 Reconnect the labeled fibers This procedure is complete Revision 1 June 2009 ...

Page 369: ...emoving and installing filler panels It includes the NO SUBPROCEDURE PAGE following subprocedures P r o c e d u r e 6 4 1 Removing Filler Panels 6 7 6 4 2 Installing Filler Panels 6 9 6 4 1 Removing Filler Panels Remove a filler panel as follows Step Task 1 Locate the filler panel that is to be removed See Figures 6 4 p 6 9 and 6 5 p 6 10 2 Press the top and bottom release tabs and gently pull the...

Page 370: ...and Plug In Units Installing Removing Filler Panels FNC 7500 0061 200 Issue 1 May 2009 FLASHWAVE 7500 Release 6 1 Equipment Installation 6 8 Fujitsu and Fujitsu Customer Use Only Figure 6 3 Removing a Filler Panel Side View m1656ed_2 Revision 1 June 2009 ...

Page 371: ...provides installation instructions for the filler panels used by the Optical Tributary shelf The filler panels ensure proper airflow throughout the shelf Additionally all unused equipment slots both half size see Figure 6 4 p 6 9 and full size see Figure 6 5 p 6 10 must be occupied by a filler panel to meet FCC electromagnetic interference EMI compliance requirements Figure 6 4 Half Size Filler Pa...

Page 372: ... Installing Removing Filler Panels FNC 7500 0061 200 Issue 1 May 2009 FLASHWAVE 7500 Release 6 1 Equipment Installation 6 10 Fujitsu and Fujitsu Customer Use Only Figure 6 5 Full Size Filler Panel Side View FILLER PANEL 1 FC9580 FP11 Iss 01 m1714ei_1 Revision 1 June 2009 ...

Page 373: ...hipping container Waiting until the shelf is fully populated at system turn up may be necessary to determine the unused equipment slots 2 Install each filler panel in an unused equipment slot as follows a Carefully slide the plug in unit into the appropriate shelf slot ensuring that the guides mesh properly into the grooves of the shelf b Gently push the faceplate as shown in Figure 6 6 p 6 11 to ...

Page 374: ...Unit This procedure lists the steps for removing an SFP module in an IFMA 8TCx or IFMA GUC1 muxponder plug in unit or an IFMA BUC1 or IFMA BXC1 Flexponder plug in unit Observe the following precautions when removing and installing all plug in units DANGER Never look into the end of a fiber optic cable Permanent eye damage or blindness can occur very quickly if the laser light is present Follow loc...

Page 375: ...lug in unit If YES Continue with Step 3 p 6 13 If NO Proceed to Step 4 p 6 14 3 For a muxponder unit completely loosen the two thumb screws on the front of the plug in unit These screws secure the stainless steel client connection drawer See Figures 6 7 p 6 13 and 6 8 p 6 14 Gently pull the thumb screws forward to open the drawer and expose the SFP modules and client fiber connections if present P...

Page 376: ...Only 4 For a Flexponder plug in unit lift the hinged door on the front of the plug in unit to expose the SFP modules and client fiber connections if present Note Older versions of the IFMA BUC1 unit have the hinged door Newer versions of the IFMA BUC1 unit do not have a hinged door The IFMA BXC1 unit does not have a hinged door Drawer Closed Drawer Open Figure 6 8 Client Connection Drawer on IFMA ...

Page 377: ...any See Figure 6 9 p 6 15 Verify that each fiber is clearly marked or labeled to identify the connector to which it connects Note Fiber marking or labeling depends on local practice 6 Is each fiber clearly marked to show the connector to which it connects If YES Continue to Step 7 p 6 15 If NO Mark or label fibers according to local practice Then repeat this step 7 Disconnect the fiber optic cable...

Page 378: ...nstalled in the same position If YES Continue with Step 12 p 6 16 If NO Proceed to Step 13 p 6 16 12 If necessary record the serial number and issue number of the replacement module and then proceed to Section 6 5 2 p 6 17 13 For a muxponder plug in unit close the stainless steel client connection drawer see Figure 6 8 p 6 14 and gently tighten the two thumb screws that secure it on the front of t...

Page 379: ...MA GUC1 muxponder plug in unit or an IFMA BUC1 or IFMA BXC1 Flexponder plug in unit DANGER Never look into the end of a fiber optic cable Permanent eye damage or blindness can occur very quickly if the laser light is present Follow local safety precautions regarding fiber DANGER Never handle exposed fiber with bare hands or touch it to your body A fiber fragment could enter the skin and be very di...

Page 380: ...optical connector cover 2 Locate the muxponder Flexponder plug in unit that will contain the SFP module being installed 3 If necessary record the serial number and issue number of the module being installed 4 Install the module into the proper SFP slot of the muxponder Flexponder plug in unit 5 Will fibers be connected to the module at this time If YES Continue with Step 6 p 6 18 If NO Go to Step ...

Page 381: ...Proceed to Step 10 p 6 19 9 For a muxponder plug in unit close the stainless steel client connection drawer see Figure 6 8 p 6 14 and gently tighten the two thumb screws that secure it on the front of the muxponder plug in unit 10 For a Flexponder plug in unit lower the hinged door to cover the front of the plug in unit if present Note Older versions of the IFMA BUC1 unit have the hinged door Newe...

Page 382: ...rom a 4 1 10G Muxponder Unit This procedure lists the steps for removing an XFP module from an IFMA QMC1 muxponder plug in unit Observe the following precautions when removing and installing all plug in units DANGER Never look into the end of a fiber optic cable Permanent eye damage or blindness can occur very quickly if the laser light is present Follow local safety precautions regarding fiber DA...

Page 383: ...d 5 To remove the XFP module from the plug in unit press the detent button on the left side of the XFP module to release the XFP module from the plug in unit and then pull the XFP module straight out 6 Carefully install optical connector covers into the XFP module 7 Set the module aside for repair paperwork processing 8 Is another XFP module being installed in the same position If YES Continue to ...

Page 384: ...ER Never handle exposed fiber with bare hands or touch it to your body A fiber fragment could enter the skin and be very difficult to detect and remove Follow local safety precautions regarding fiber CAUTION Do not remove the wrong fiber connections Removing a fiber connection that is in use will disrupt service Perform the following steps to install the XFP module Step Task 1 Inspect the XFP modu...

Page 385: ...ing installed 4 Install the module into the proper slot of the muxponder plug in unit 5 Will fibers be connected to the XFP module at this time If YES Continue with Step 6 p 6 23 If NO Go to Step 8 p 6 23 6 Clean the optical connectors Refer to Fiber Cable Handling 7 Connect the fiber optic cables to the XFP module 8 Close the stainless steel client connection drawer see Figure 6 8 p 6 14 and gent...

Page 386: ...Revision 1 June 2009 ...

Page 387: ...ribution panel 4 20 voltage at circuit breaker panel 2 24 3 33 5 16 voltage at power distribution panel 4 24 C cable alarm See alarm cable cable installation See installing connector pinouts See pinouts connector ground See ground HK1 2 64 3 112 5 52 HK2 2 64 3 112 5 52 housekeeping 2 64 3 112 5 52 installation prerequisites 2 60 3 108 4 77 5 48 LAN 2 70 3 118 4 82 modem 2 62 3 110 4 79 5 50 power...

Page 388: ... diagram 2 17 5 9 installing 2 16 5 8 unpacking and inspecting 2 11 5 3 ETSI rack installation diagram 4 16 installing 4 15 unpacking and inspecting 4 10 inspecting 2 11 2 15 3 20 3 24 4 10 4 13 5 3 5 7 installation prerequisites 2 2 3 3 4 2 5 2 6 2 storing 2 11 3 20 4 10 5 3 unpacking 2 15 3 24 4 13 5 7 Extension shelf backplane connectors 5 49 cable installation alarm 5 55 HK1 5 52 HK2 5 53 hous...

Page 389: ... 4 82 modem 2 62 3 110 4 79 5 50 OSS 2 69 3 117 4 81 5 57 power 2 36 3 84 4 62 5 24 Circuit Breaker Panel 2 20 3 29 5 12 DCM shelves 2 32 2 33 3 53 3 56 3 77 4 30 4 36 5 20 5 21 DCM unit into DCM shelf 2 33 3 53 3 56 3 77 4 31 4 36 5 21 equipment racks 3 25 4 15 Extension shelf 5 17 filler panels 6 9 heat baffles 2 25 5 17 19 inch 3 47 23 inch 3 45 ETSI 4 29 LAM DCM shelves 3 77 4 36 LAS1 shelves ...

Page 390: ... 3 118 4 82 modem 2 62 3 110 4 79 5 50 OSS 2 69 3 117 RICC 2 75 3 121 4 85 front view 3 37 4 27 ground resistance check 2 58 3 106 4 75 installation 2 25 installing plug in units 6 5 plug in units 2 25 power check 2 55 3 103 4 71 SIA connectors 4 78 typical mounting 3 45 3 47 4 29 optional covers ETSI Configuration front view 4 43 OSS Ethernet cable connector pinout 2 69 3 117 4 81 5 57 installati...

Page 391: ...11 ETSI Configuration 4 10 Extension Configuration 5 3 Small Configuration 3 20 removing filler panels 6 7 plug in units sequence 6 4 SFP module 6 12 XFP module 6 20 requirements airflow 6 9 earthquake resistance LAS shelf 2 3 3 4 5 2 EMI compliance 6 9 RICC connector pinouts 2 75 3 121 4 85 S SFP small form factor pluggable module installing 6 17 removing 6 12 shelf DCM 3 53 3 56 4 30 installatio...

Page 392: ...uration 2 11 2 15 ETSI Configuration 4 10 4 13 Extension Configuration 5 3 5 7 Small Configuration 3 20 3 24 upper cover mounting screws standoffs with shelf 4 57 mounting screws standoffs without shelf 4 58 securing 4 59 standoffs with shelf 4 55 standoffs without shelf 4 56 user access panel Core Configuration 2 56 ETSI Configuration 4 73 Extension Configuration 5 44 Small Configuration 3 104 V ...

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