Fujitsu AUXG-KVLA Series Installation Manual Download Page 8

En-8

 

Bending pipes

 CAUTION

 •  To prevent breaking of the pipe, avoid sharp bends. 
 •  If the pipe is bent repeatedly at the same place, it will break.

•   The pipes are shaped by your hands. Be careful not to collapse them.
•   Bend R70 mm or more with a pipe bender.
•   Do not bend the pipes in an angle more than 90°.
•   When pipes are repeatedly bend or stretched, the material will harden, making it dif

fi

 cult 

to bend or stretch them anymore.

•   Do not bend or stretch the pipes more than 3 times.
•  When bending the pipe, do not bend it as 

is. The pipe will be collapsed. In this case, 
cut the insulating pipe with a sharp cutter 
as shown on the right, and bend it after 
exposing the pipe. After bending the pipe 
as you want, be sure to put the heat insu-
lating pipe back on the pipe, and secure it 
with tape.

Pipe

Insulating 
pipe

Cutter

Cut line

 

Flare connection

 CAUTION

•  Be sure to install the pipe against the port on the indoor unit correctly. If the center-

ing is improper, the 

fl

 are nut cannot be tightened smoothly. If the 

fl

 are nut is forced 

to turn, the threads will be damaged.

•  Do not remove the 

fl

 are nut from the indoor unit pipe until immediately before con-

necting the connection pipe.

•  Hold the torque wrench at its grip, keeping it in the right angle with the pipe, in order 

to tighten the 

fl

 are nut correctly. 

•  Tighten the 

fl

 are nuts with a torque wrench using the speci

fi

 ed tightening method. 

Otherwise, the 

fl

 are nuts could break after a prolonged period, causing refrigerant to 

leak and generate hazardous gas if the refrigerant comes into contact with a 

fl

 ame.

•  Connect the piping so that the control box cover can easily be removed for servic-

ing when necessary.

•  In order to prevent water from leaking into the control box, make sure that the pip-

ing is well insulated.

(1) Detach the caps and plugs from the pipes.
(2) Center the pipe against the port on the indoor unit, and then turn the 

fl

 are nut by hand.

Connection pipe 
(Gas)

Connection pipe 
(Liquid)

Indoor unit

(3)  When the flare nut is tightened properly by your hand, hold the body side coupling with 

a wrench, then tighten with a torque wrench. (Refer to the following table for the flare 

nut tightening torques.)

 

Tighten with 2 wrenches.

Holding wrench

Flare nut

Connection pipe

Torque wrench

Indoor unit pipe 
(Body side)

Flare nut [mm (in.)]

Tightening torque [N·m (kgf·cm)]

6.35 (1/4) dia.

16 to 18 (160 to 180)

9.52 (3/8) dia.

32 to 42 (320 to 420)

12.70 (1/2) dia.

49 to 61 (490 to 610)

15.88 (5/8) dia.

63 to 75 (630 to 750)

19.05 (3/4) dia.

90 to 110 (900 to 1,100)

Do not remove the cap from the connection pipe before connecting the pipe.

 3.6. Electrical wiring

 WARNING

•  Electrical work must be performed in accordance with this Manual by a person certi

fi

 ed 

under the national or regional regulations. Be sure to use a dedicated circuit for the 
unit. An insuf

fi

 cient power supply circuit or improperly performed electrical work can 

cause serious accidents such as electric shock or 

fi

 re.

•  Before starting work, check that power is not being supplied to the indoor unit and 

outdoor unit.

•  For wiring, use the prescribed type of cables, connect them securely, making sure 

that there are no external forces of the cables applied to the terminal connections.
Improperly connected or secured cables can cause serious accidents such as over-
heating the terminals, electric shock, or 

fi

 re.

•  Securely install the electrical box cover on the unit. An improperly installed electrical 

box cover can cause serious accidents such as electric shock or 

fi

 re through exposure 

to dust or water.

•  Install sleeves into any holes made in the walls for wiring. Otherwise, a short circuit 

could result.

•  Use the included connection cables and power cables or ones speci

fi

 ed by the 

manufacturer. Improper connections, insuf

fi

 cient insulation, or exceeding the allowable 

current can cause electric shock or 

fi

 re.

•  Do not modify the power cables, use extension cables, or use any branches in the 

wiring. Improper connections, insuf

fi

 cient insulation, or exceeding the allowable current 

can cause electric shock or 

fi

 re.

•  Match the terminal block numbers and connection cable colors with those of the 

outdoor unit or branch box. Erroneous wiring may cause burning of the electric parts.

•  Securely connect the connection cables to the terminal board. In addition, secure the 

cables with wiring holders. Improper connections, either in the wiring or at the ends 
of the wiring, can cause a malfunction, electric shock, or 

fi

 re.

•  Always fasten the outside covering of the connection cable with the cable clamp. (If 

the insulator is chafed, electric leakage may occur.)

•  Install an earth leakage breaker. In addition, install the earth leakage breaker so 

that the entire AC main power supply is cut off at the same time. Otherwise, electric 
shock or 

fi

 re could result.

•  Always connect the earth (ground) cable. Improper earthing (grounding) work can 

cause electric shocks.

•  Perform wiring work in accordance with standards so that the air conditioner can be 

operated safely and positively.

•  Connect the connection cable 

fi

 rmly to the terminal board. Imperfect installation may 

cause a 

fi

 re.

•  Use ring terminals and tighten the terminal screws to the speci

fi

 ed torques, otherwise, 

abnormal overheating may be produced and possibly cause heavy damage inside 
the unit.

 CAUTION

•  Be careful not to generate a spark as follows for using a 

fl

 ammable refrigerant.

-  Do not remove the fuse while the power is on.
-  Do not disconnect the wiring while the power is on. 
-  It is recommended to position the outlet connection in a high position. Place the 

cords so that they do not get tangled.

•  Earth (Ground) the unit. Do not connect the earth (ground) cable to a gas pipe, water 

pipe, lightning rod, or a telephone earth (ground) cable. Improper earthing (ground-
ing) may cause electric shock.

•  Install the remote controller cables so as not to be direct touched with your hand.
•  Do not connect power supply cables to the transmission or remote controller termi-

nals, as this will damage the product.

•  Never bundle the power supply cable and transmission cable, remote controller 

cable together. Separate these cable by 50 mm or more. Bundling these cables 
together will cause miss operation or breakdown.

•  When handling PCB, static electricity charged in the body may cause malfunction of 

the PCB. Follow the cautions below:

-  Establish an earth (a ground) for the indoor and outdoor units and peripheral 

devices.

- Cut power (breaker) off.
-  Touch metal part of the indoor and outdoor units for more than 10 seconds to 

discharge static electricity charged in the body.

- Do not touch terminals of parts and patterns implemented on PCB.

•  Be sure to refer to the above diagram for do correct 

fi

 eld wiring. Wrong wiring causes 

malfunction of the unit.

•  Check local electrical rules and also any speci

fi

 c wiring instructions or limitation.

9379124119-03_IM.indb   8

9379124119-03_IM.indb   8

2019/2/22   16:51:37

2019/2/22   16:51:37

Summary of Contents for AUXG-KVLA Series

Page 1: ...is not explosion proof and therefore should not be installed in an explo sive atmosphere To avoid getting an electric shock never touch the electrical components soon after the power supply has been turned off After turning off the power always wait 5 min utes or more before you touch the electrical components This product contains no user serviceable parts Always consult experienced service techn...

Page 2: ...m which involves exposing any pipe work that contains or has contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion All possible ignition sources including cigarette smoking should be kept sufficiently far away from the site of installation repairing removing and disposal during which flammable refrigerant can possibly b...

Page 3: ...the system it shall be pressure tested with OFN The system shall be leak tested on completion of charging but prior to commission ing A follow up leak test shall be carried out prior to leaving the site CAUTION 10 Decommissioning Before carrying out this procedure it is essential that the technician is completely familiar with the equipment and all its details It is recommended good practice that ...

Page 4: ...ir or ap plication of unspecified material makes the internal pressure of the refrigerant cycle too high and may cause product malfunction burst of piping or injury For installation purposes be sure to use the parts supplied by the manufacturer or other prescribed parts The use of non prescribed parts can cause serious accidents such as the unit falling water leakage electric shock or fire Do not ...

Page 5: ...he following areas Area with high salt content such as at the seaside It will deteriorate metal parts causing the parts to fail or the unit to leak water Area filled with mineral oil or containing a large amount of splashed oil or steam such as a kitchen It will deteriorate plastic parts causing the parts to fail or the unit to leak water Area where is close to heat sources Area that generates sub...

Page 6: ...ks onto the hanging bolt between the special nuts 3 Turn special nut B to adjust the height of the body WARNING Perform final tightening by tightening the double nut firmly Be sure to install the body horizontally and adjust the height below the body and the ceiling surface properly Special nut A accessories After installing the body tighten the nuts Hook Ceiling Unit mm 30 or more Special nut B a...

Page 7: ...1 9 52 3 8 13 2 12 70 1 2 16 6 15 88 5 8 19 7 19 05 3 4 24 0 When using conventional flare tools to flare R32 pipes the dimension A should be approx imately 0 5 mm more than indicated in the table for flaring with R32 flare tools to achieve the specified flaring Use a thickness gauge to measure the dimension A Width across flats Pipe outside diameter mm in Width across flats of Flare nut mm 6 35 1...

Page 8: ...he electrical box cover on the unit An improperly installed electrical box cover can cause serious accidents such as electric shock or fire through exposure to dust or water Install sleeves into any holes made in the walls for wiring Otherwise a short circuit could result Use the included connection cables and power cables or ones specified by the manufacturer Improper connections insufficient ins...

Page 9: ...f it has a earth ground line Wired remote controller Wired remote controller UNIT A UNIT B Simultaneous twin 18 model only Connection cable Indoor unit Primary Outdoor unit Indoor unit Primary Indoor unit Secondary Indoor unit Secondary Junction box Locally purchased Earth Ground line Control line Power line Earth Ground line Wired remote controller cable 3 wire type only Wired remote controller R...

Page 10: ...amp the ring terminals to the wires by using an appropriate tool so that the wires do not come loose Strip 10 mm Ring terminal Sleeve 3 Connect specified wires securely and fasten them so that there is no stress applied on the terminals 4 Use a screwdriver with an appropriate bit size to tighten the terminal screws Using of screwdriver with inappropriate bit size will damage the screw heads and th...

Page 11: ...e outlet or other gaps with putty to prevent dew condensation or insect from entering the electric control box 5 Replace the control box cover CAUTION Do not bundle the remote controller cable or wire the remote controller cable in paral lel with the indoor unit connection wire to the outdoor unit and the power supply cable It may cause erroneous operation 3 7 Remote controller setting To install ...

Page 12: ... Function No 60 in 7 FUNCTION SET TING 2 Other options WLAN adapter converters etc may be connectable Please refer to the technical data for details NOTES Options connecting to CN47 or CN65 cannot be used at the same time 5 2 External input and output 5 2 1 External input Indoor unit functions such as Operation Stop or Forced stop can be done by using indoor unit terminals Operation Stop mode or F...

Page 13: ...to 5 4 Other optional parts 5 3 Remote sensor Optional parts 5 3 1 Connection method Remove the existing connector and replace it with the remote sensor connector ensure that the correct connector is used The original connector should be insulated to ensure that it does not come into contact with other electrical circuitry Connection terminals and wiring arrangement Refer to 5 4 Other optional par...

Page 14: ...e both the indoor unit and the remote controller For details please refer to the remote controller installation manual b 3 wire type DIP switch RC AD SW Factory setting 00 When connecting multiple indoor units to 1 standard wired remote controller set the address at RC AD SW in sequence from 00 Setting Setting range Switch 100 Remote controller address 00 to 15 Setting example 00 1 2 3 4 ON RC AD ...

Page 15: ...an be used to operate the indoor units CAUTION Multiple installation method described above is prohibited to combine 3 Wired type with 2 Wired Type A I U A B I U Master Master Slave A B Remote controller cable Refer to 2 5 Electrical requirement A 500 m A B 500 m The timer and self diagnosis functions cannot be used on the secondary units 1 Wiring method indoor unit to remote controller Remote con...

Page 16: ...AUTION Confirm whether the wiring work for outdoor unit has been finished Confirm that the cover for the electrical enclosure on the outdoor unit is in place This procedure changes to the Function settings used to control the indoor unit according to the installation conditions Incorrect settings can cause the indoor unit to malfunction After the power is turned on perform the Function setting acc...

Page 17: ...or unit 01 Both 00 Sensor on the indoor unit is active 01 Sensors on both indoor unit and wired remote controller are active Remote controller sensor must be turned on by using the remote controller Remote controller custom code Only for wireless remote controller The indoor unit custom code can be changed Select the appropriate custom code Factory setting Function number Setting value Setting des...

Page 18: ...ll begin in a few minutes when HEAT is selected by the remote control ler reverse cycle model only 10 FINISHING 10 1 Installing heat insulation CAUTION After checking for gas leaks refer to the Installation Manual of the outdoor unit perform this section Install heat insulation around both the large gas and small liquid pipes Failure to do so may cause water leaks Must fit tightly against body wit...

Page 19: ... 7 1 Discharge temp sensor error 7 2 Compressor temp sensor error 7 3 Outdoor unit Heat Ex liquid temp sensor error 7 4 Outdoor temp sensor error 7 5 Suction Gas temp sensor error 7 6 2 way valve temp sensor error 3 way valve temp sensor error 7 7 Heat sink temp sensor error 8 2 Sub cool Heat Ex gas inlet temp sensor error Sub cool Heat Ex gas outlet temp sensor error 8 3 Liquid pipe temp sensor e...

Reviews: