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Fujitsu AOY30LNAWL, Service Manual

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Fujitsu AOY30LNAWL Service Manual Download Page 9

R672

3.83K

<1/10W>

1%

R674

1.0K

<1/10W>

C670

5V

D670

DAN217U

3

2

1

R671  195K

<RN - 1/2W>

1%

R670  195K

<RN - 1/2W>

1%

R648  4.75K

<1/10W>

1%

R649  0R0

<1/10W>

C643

0.01

<F>

JM601

C645

0.1

<F>

C644

0.01

<F>

-

+

7

5

6

+

1

2
3

-

15V

5V

5V

R644  1.0K

<1/10W>

R650  1.0K

<1/10W>

C640

0.01

<F>

JM600

I C640-1

BA2903F

I C640-2

BA2903F

5V

R651

10K

<1/10W>

C641

0.01

<F>

R645

10K

<1/10W>

+

5V

C17

100/

25V

C16

0.1

<F>

D13

1SS355

+

+

+

I C4

7805

C15

100/

25V

R26 1.0K

<1/10W>

C22

0.1

<F>

-8V

D10

1SS355

C14

470/

25V

C18

100/

25V

2

1

3

I

O

G

I

O

G

1

2

3

I C5

7818

15V

12V

+C13

330/25V

C9

220/50V

+

C19

0.1 <F>

+

18V

C10

10/50V

D11

MTZJT-7724B

A

PPFCTRIP

P-SPDPOW

D12  1SS355

195K

<RN - 1/2W>

1% x 2

R640

R641

2.2K <1/10W>

1% x 2

R646

R647

CN42

B2B-XH

WHITE

I P M  PCB

2
1

C44

100P <CH>

R44  47K

<1/10W>

1%

R42 - R43

<1/10W> 1% x 2

-

-

+

+

7

5

6

1

3

2

I C40-1

BA4560

R45

1.0K

<1/10W>

1%

5V

5V

C45

1000P

<B>

D41

RB751V

R48

22K

<1/10W>

1%

C46

0.15

<ECQB>

D40

DAN217U

1

2

3

3

1

2

P-AN-I L

P-AN-DC

D6

D1FL20U

D7 D1FL20U x 3

D8

D9

T1

RPZ-1F

or

RPZ-2F

I C3

TOP243P

C7

0.1

<F>

C6

47/35V

+

R13

47

<1/10W>

D4

1SS355

R12

0R0

D3

UDZS8.2B

D2

1SS355

15V

R19

0R0

D5

UF4005

R14

470K

<1/8W>

1%

510K

<1/8W>

1%

x 3

R15

R16

R17

R18

150K

<2W>

C8

2200P <E>

M

S

S

S

S

C

D

4

3

2

1

5

7

8

10

9

8

7

6

5

4

3

2

1

1
2

C210

0.1

<HCP>

FH200

FH201

F2

PFC5000

-0502

x 2

F201

3A <TSCR>

or

T 3.15A 250V

TM601

TM600

CT600

CT-1B

5V

5

4

1

3

R600  1.0K

<1/10W>

1%

C601

0.1

<F>

R602  4.75K

<1/10W>

1%

+

HY I C 20 

R603  22K

<1/10W>

R601  1.0K

<1/10W>

1%

D600

DAN217U

1

2

3

C600 <A>

220/16V

CN200

B2P4-VH-B

WHITE

DC VOLT I N

P-AN-CT

5V

10

14

18

5 4 3 2 1

1

2

3

4

5

6

7

8

1

3

2

R24  1.0K

<1/10W>

JM200

R21  4.7K

<1/10W>

5V

R23

27K

<1/10W>

Q200

2SC2412K

<BQ>

C21

0.022

<F>

R22  1.0K

<1/10W>

C20

0.022 <F>

R20  10K

<1/10W>

P-S I

P-POWER

1

4

2

5
6

3

1

4

2

5
6

3

1

4

2

5
6

3

7

1
2

C64

0.1

<F>

P-AN-TH

P-PFC-C

P-AN-TD

P-AN-TE

P-AN-TA

P-AN-AC

C60

0.1

<F>

1

1

1

1

2

2

2

2

R61  13K

<1/10W>

R63  4.75K

<1/10W>

1%

R65  38.3K

<1/10W>

1%

R68  13K

<1/10W>

CN60

B2B-XH-AM  YELLOW

DISCHARGE TH.

PIPE TH.

OUTDOOR TH.

COMP. TH.

CN61

B2B-XH-AM  RED

CN62

B2B-XAEK-1-A

CN64

B2B-XAMK-1-A  GREEN

C61

0.1

<F>
C62

0.1

<F>
C63

0.1

<F>
C65

0.1

<F>

R60

10K

<1/10W>

R62

10K

<1/10W>

R64

10K

<1/10W>

R69

10K

<1/10W>

C91

0.01

<F>

C90

0.1

<F>

2

1

5V

L90

BL02Rn1

R90  1.0K

<1/10W>

R91

2.2K

<1/10W>

CN90

B2B-XARK-1-A  RED

PRESSUR SW 1

12V

CN700

B6B-XARK-1-A  RED

EXPANSION VALVE

CN801

B5P6-VH-B-L

DC FAN MOTOR

DC FAN MOTOR

CN800

B (7-2.3) - XASK-1-A  WHITE

CN1

B2B-XH  BLACK

POWER RELAY CONTROL

CN500

BLACK

4-WAY VALVE

CN110

B2P3-VH-B-Y  YELLOW

AC VOLT I N 1

JM507

JM508

1
2

CR500

RE1202

JM503

12V

+

-

K501

ES12D2-0

JM505 JM506

1.0K <RS - 3W> x 2

R500

R501

12V

JM504

1SS355 x 2

D503

D504

JM502

470V <TNR> x 2

VA500

VA501

JM501

D50

S1WB60

4

2

3

1

3

1

2

4

1SS355 x 2

D502

D501

F500

3A <TSCR>

12V

JM500

F500

T 3.15A 250V

FH501 FH500

K500

G5NB-1A

PFC5000-0502 x 2

L800

BL02Rn1

15V

C802

0.1

<F>

15V

R800

1.0K

<1/4W>

C800

100/

25V

<PJ>

+

R801

560

<1/10W>

5V 5V

D800

DAN217U

R803

1.0K

<1/10W>

C801

0.01

<B>

R

80

2 

 1

0K

<1

/1

0W

>

Q800

DTC143EUA

Q801

DTC143EUA

1

2

3

3

3

1

1

2

2

SERIAL

W4

RED

3
1

B

F110

T 3.15A 250V

VA110

470V <TNR>

F110

T 3.15A 250V

FH110

FH111

PFC5000-0502 x 2

15V

C43

0.1

<F>

R84  1.0K

<1/10W>

5V

R40

10K

<1/10W>

R85  27K

<1/10W>

R41  1.0K

<1/10W>

C74

100P

<CH>

C42

1000P

<B>

1

10

9

8

7

6

5

4

3

2

I C700

TD62064

C700

0.1

<F>

12V

R703  1.5K  <1/10W>

R702  1.5K  <1/10W>

R700  1.5K  <1/10W>

R701  1.5K  <1/10W>

12V

R3

2.2K

<1/10W>

D1

SLR-332VR <RED>

C5

0.1

<F>

12V

I C2

uLN2003

16
15
14
13
12
11
10

9

8

7

6

5

4

3

2

1

1C
2C
3C
4C
5C

6C
7C
COM

1B
2B
3B
4B
5B

6B
7B

E

P-SO

P-PR

P-LED

P-V4-DC

P-V4-AC

P-DBG-4

P-FANPWM

P-FAN-I N

P-EPV-D

P-EPV-A

P-EPV-B

P-EPV-C

P63

P62

P46

P12

P50

P37

P36

P40

MD2

P11

P26

P02

P03

P04

P05

P06

P07

P10

C

P20

P21

P22

P23

P57

P56

P55

P54

P52

P53

P51

X0

X1

P00

AVCC

VCC

P01

P17

P13

P14

P15

P16

AVR

P24

P25

P30

P31

P32

P33

P34

P35

P60

P61

MD0

MD1

P44

P43

P42

P41

P45

RSTX

P27

AGND

GND

GND 49

24

13

48

19

1

61

62

63

64

20

18

15

14

55   Z

54   W

53   Y

52   V

51   X

50   U

46

45

12

39

38

37

36

40

26

25

11

56

17

16

2

35

3

59

58

60

21

34

47

27

28

29

30

31

32

33

57

41

42

43

44

10

9

8

7

5

6

4

22

23

2

1

3

X1

8.00MHz

<EF0EC>

C11

0.1

<F>

C12

0.1

<F>

5V

R10  100K

<1/10W>

I C10

1

2

4

3

VDD
OUT

NC

GND

R11

1.0K

<1/10W>

JM902
JM903
JM901

R7  10K

<1/10W>

5V

SW2

5V

R

6

R

90

3

R

90

2

R

90

1

10K <1/10W> x 4

5V

+C4

10/

25V

C2

C3

0.1 <F> x 2

5V

R4  10K

<1/10W>

5V R2

10K

<1/10W>

JM2

R1

10K

<1/10W>

5V

C1

0.1

<F>

5V

TEST

JM900

R900  10K

<1/10W>

I C 1

MB90460

P-FAN-I N

P-DBG-4

P-FANPWM

P-PFC-C

P-AN-CT

P-PFCPWM

TTXD

TAUX3

P-POS

P-V4-AC

P-V4-DC

P-LED

P-PR

P-SO

P-TTR I P

P-E2P-CS

P-EPV-B

P-EPV-D

P-EPV-C

P-AN-TH

P-AN-I L

P-AN-DC

P-AN-AC

P-AN-TE

P-AN-TA

P-AN-TD

13

12

5

4

16

9

7

2

3
6

11
14

1
8

10
15

P-S I

TRES

TCK

TRXD

TMODE

P-PFCEN

P-Z

P-W

P-Y

P-V

P-X

P-U

PPFCTR I P

P-EPV-A

P-E2P-D I

P-POWER

P-SPDPOW

P-E2P-SK

TAUX

P-POS

P-TTR I P

P-U

P-V

P-W

P-X

P-Y

P-Z

P-E2P-CS

P-E2P-SK

P-E2P-D I

P-PFCEN

P-PFCPWM

TAUX

TTXD

TRXD

TMODE

TAUX3

TCK

TRES

I C30

BR93L46RF-WE2 5V

C30

0.1

<F>

R31

10K

<1/10W>

R30

10K

<1/10W>

1
2
3
6

5

7

4

8

CS
SK

D I
NC

VCC

DO
NC

GND

18V

18V

C451

0.01

<F>

A

A

R450

22K

<1/10W>

Q450

DTC124EUA

C450

1000P

<B>

A

1

2

3

R401  22K

<1/10W>

C401

1000P

<B>

R451

180

<1/10W>

R400

1.0K

<1/4W>

Q401

DTC143EUA

A

A

1

3

2

2

3

1

Q400

DTA143

A

C400

0.01

<F>

JM400

CN400

B4B-XASK

ACTPM

CONTROL

1
2
3
4

CN950

B10B-PASK-1

WHITE

FLASH

5V

5V

5V

R954

1K

<1/10W>

R955

22K

<1/10W>

10

9

8

7

6

5

4

3

2

1

/ T I CS

/ TRES

TCK

TAUX3

TMODE

TRXD

TTXD

TAUX

270 <1/10W> 1% x 2

R403

R402

R956

10K

<1/10W>

R953

1.0K

<1/10W>

R952

R950

R951

10K x 3

<1/10W>

CN40

B10B-XASK

I P M

CONTROL

WN

VN

UN

WP

VP

UP

Q50

DTC114EUA

R50

1.0K

<1/10W>

R51

10K

<1/10W>

R56

10K

<1/10W>

5V

R57  47K

<1/10W>

I C50-2

BA2903F

-

-

-8V

C47

0.1

<F>

15V

C48

0.1

<F>

15V

C52

0.1

<F>

I C50-1

BA2903F

I C40-2

BA4560

5V

C50

470P

<B>

R55

3.3K

<1/10W>

1%

10K <1/01W> 1% x 3

R

53

R

54

R

52

C51

0.01

<B>

+

+

1

3
2

6

5

7

O1

O4

O2

O3

I 1

I 4

I 2

I 3

GND1
GND2

GND3
GND4

COM1
COM2

NC1
NC2

SERVICE

JUMPER 1 JM1

SERVICE

JUMPER 2

MODEL CHANGE 1

MODEL CHANGE 2

MODEL CHANGE 0

EEPROM

I P M CONTROL

ACTPM CONTROL

FLASH

REVERSE CURRENT DETECTION CIRCUIT

PEAK LOAD CURRENT DETECTION CIRCUIT

DC VOLTAGE DETECTION CIRCUIT

OVER VOLTAGE

UNDER VOLTAGE

VOLTAGE LOCK OUT CIRCUIT

SW POWER

MICOM

DC HIGH VOLTAGE

SERIAL CIRCUIT

DCFAN

EE-VALVE

PR-SW

THERMISTOR

4WV

4-WAY VALVE

SERIAL

CURRENT DETECTION CIRCUIT

CONTROLLER PCB ASSY

AOY30LNAWL : K05CU-0601HUE-C1

AOY36LNAWL : K05CU-0600HUE-C1

2006.08.17

8

Summary of Contents for AOY30LNAWL

Page 1: ...30LUAN ARY36LUAN AOY30LNAWL AOY36LNAWL CONTENTS SPECIFICATIONS 1 OUTLINE AND DIMENSIONS 2 REFRIGERANT SYSTEM DIAGRAM 4 ERROR CONTENTS 6 CIRCUIT DIAGRAM 5 INDOOR PCB CIRCUIT DIAGRAM 7 OUTDOOR PCB CIRCUIT DIAGRAM 12 DISASSEMBLY ILLUSTRATION 14 21 PARTS LIST 23 STANDARD ACCESSORIES ...

Page 2: ...11 7 A 13 9 A 2 96 kW 4 08 kW 2 68 kW 3 18 kW 2 87 kW kW 2 45 kW kW 3 73 kW kW 3 52 kW kW 15 A 2 5 L hr 15 A 3 0 L hr 2 200 m3 hr 2 200 m3 hr 230V 50Hz 230V 50Hz Total enclosed type 4 poles 3 phase Inverter Twin Rotary 5KD240XAD21 2 100 g MFA 45PTAT 1 250 r p m 1 150 r p m 1 050 r p m MFE 60PO 850 r p m 900 r p m 8 5 kW 10 0 kW 10 0 kW 11 2 kW ELECTRICAL DATA COMPRESSOR 2006 08 29 1 SPECIFICATIONS...

Page 3: ...DIMENSIONS Unit mm INDOOR UNIT 1 135 1 177 1 015 139 264 264 264 107 32 114 66 32 54 240 281 168 283 477 700 173 161 40 39 240 132 240 16 121 270 2006 08 21 2 ...

Page 4: ... Unit mm OUTDOOR UNIT 77 900 830 21 9 400 330 31 12 196 147 170 99 370 650 Air Flow 2006 08 21 3 ...

Page 5: ...alve Large Strainer Strainer Muffler Pressure switch 4 Way valve Expansion valve Heat exchanger Indoor unit Heat exchanger Outdoor unit Sub accumulator Compressor Refrigerant pipe diameter Liquid 3 8 9 52 mm Gas 5 8 15 88 mm Cooling Heating 2006 08 21 4 ...

Page 6: ...4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 3 2 1 3 2 1 2 1 2 1 2 1 7 6 5 4 3 2 1 2 1 2 1 6 5 4 3 2 1 7 6 5 4 3 2 1 6 5 4 3 2 1 3 2 1 3 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 CN700 CN801 CN500 CN110 CN1 CN400 CN200 CN11 CN60 CN61 CN62 CN64 CN90 CN40 CN42 CN303 CN301 W306 W307 W302 W301 W17 W16 TM102 TM101 W303 W W304 V W305 U W8 W7 W13 W12 L2 L1 P N1 N2 L0 TM600 TM601 W4 R...

Page 7: ...12 0 1 F 5V I C101 NJM7805 3 2 1 3 2 1 O G I O G I 2 1 3 4 VA101 470V ERZV K103 G5SB 14 DC12V K102 G5SB 14 DC12V K101 G5SB 14 DC12V 14V K110 G2R 1A DC12V CR105 120 0 2 K102 K101 K103 K110 UL1430 AWG26 GRAY UL1430 AWG26 GRAY SERIAL 1 1 2 2 2 2 1 1 1 2 2 1 1 2 3 1 2 3 4 1 2 3 4 5V 12V 14V Q101 2SD1932 D101 D2SB20 C109 10 25V D102 MTZJ 15C C108 10 25V R103 1 0K 1 2W C107 1000 50V R102 10K 1 4W 2 4 3 ...

Page 8: ... AOY30LNAWL K05CU 0601HUE C1 AOY36LNAWL K05CU 0600HUE C1 IPM PCB ASSEMBLY K05CZ 0503HUE TRO CAPACITOR PCB ASSEMBLY K05FB 0500HUE PO POWER SUPPLY PCB ASSEMBLY K05CW 0501HUE FLO EMI FILTER COMPRESSOR C M 4 WAY VALVE PRESSURE SW DISCHARGE TEMP THERMISTOR PIPE TEMP THERMISTOR OUTDOOR TEMP THERMISTOR COMPRESSOR TEMP THERMISTOR F M M DC FAN MOTOR EXPANSION VALVE INVERTER ASSEMBLY AOY30LNAWL EZ 006PHUE A...

Page 9: ...502 x 2 15V C43 0 1 F R84 1 0K 1 10W 5V R40 10K 1 10W R85 27K 1 10W R41 1 0K 1 10W C74 100P CH C42 1000P B 1 10 9 8 7 6 5 4 3 2 I C700 TD62064 C700 0 1 F 12V R703 1 5K 1 10W R702 1 5K 1 10W R700 1 5K 1 10W R701 1 5K 1 10W 12V R3 2 2K 1 10W D1 SLR 332VR RED C5 0 1 F 12V I C2 uLN2003 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1C 2C 3C 4C 5C 6C 7C COM 1B 2B 3B 4B 5B 6B 7B E P SO P PR P LED P V4 DC P V4 A...

Page 10: ...1 C322 C323 0 1 F x 3 R361 R363 R362 330K 1 10W x 3 C305 C304 C303 47 35V PJ x 3 C324 C325 C326 0 1 F x 3 INVERTER C306 0 1 HCP B B D100 D25XB60 B B DB CIRCUIT B B B TM305 W305 RED TM304 W304 WHITE W304 BLACK TM303 15V C332 0 1 F C302 47 35V L300 BL02Rn1 D307 MTZJT 77 24B R304 1 0K 1 10W C328 2200P B C327 0 022 F 5W R300 R301 R302 CN303 B2B XH AM WHITE I C 301 13 VWFS 12 11 10 9 8 7 6 5 4 3 2 1 14...

Page 11: ...470V TNR B B B B B SA100 RA 302M FH100 PFC5000 0502 FH101 PFC5000 0502 F100 10A TSCR FSL 10A 250V or or B B B B B C104 C105 0 033 YE or 0 022 or 3000P 4 3 1 2 W9 BLACK B TM6 W21 GRAY CT OUT PTC OUT B B B B B W25 ORANGE W26 ORANGE TM5 W27 ORANGE W28 ORANGE TM1 TM2 W29 BROWN CN100 1725200 2 POWER RELAY CONTROL 1 2 BLACK W1 WHITE W2 W16 BLACK W17 BLACK W18 WHITE W3 GREEN ERATH N L TO INDOOR UNIT AC V...

Page 12: ...B B W13 VIOLET W12 WHITE R200 220K 2W C200 C201 C202 C203 660 450V x 4 SMOOTHING CIRCUIT B B W8 BLUE W7 YELLOW CAPACITOR PCB ASSY K05FB 0500HUE P0 2006 08 16 11 ...

Page 13: ...t temperature buttons simultaneously for 5 seconds or more to stop the self diagnosis Error code Error contents Room temperature sensor open Room temperature sensor short circuited Indoor heat exchanger temperature sensor open Indoor heat exchanger temperature sensor short circuited Outdoor heat exchanger temperature sensor Power source connection error Float switch operated Outdoor temperature se...

Page 14: ...tion is completed the compressor stops automatically Then close the 2 way valve and 3 way valve immediately 3 Turn the power off ERROR CONTENTS outdoor unit 1 Make a TEST RUN in accordance with the installation instruction sheet for the indoor unit 2 OUTDOOR UNIT LEDS When a malfunction occurs in the outdoor unit the LED on the circuit board lights to indicate the error Refer to the following tabl...

Page 15: ...20 73 146 764 75 70 74 72 325 324 160 Insulation Insulation Control Box Insulation DISASSEMBLY ILLUSTRATION INDOOR UNIT 2006 08 21 14 ...

Page 16: ...56 55 108 41 150 67 138 164 INDOOR UNIT 2006 08 21 15 ...

Page 17: ...816 817 287 236 553 288 287 875 INDOOR UNIT 2006 08 21 16 ...

Page 18: ...6 11 7 5 2 4 3 1 OUTDOOR UNIT 2006 08 21 17 ...

Page 19: ...9 8 10 13 15 OUTDOOR UNIT 2006 08 21 18 ...

Page 20: ...24 21 27 25 12 28 17 18 26 20 19 29 23 22 26 OUTDOOR UNIT 2006 08 21 19 ...

Page 21: ... 33 40 31 CONNECTOR BLUE CONNECTOR ORANGE DISCHARGE TEMPTHERMISTOR OUTDOOR TEMPTHERMISTOR CONNECTOR GREEN COMPRESSOR TEMPTHERMISTOR CONNECTOR RED HEAT EXCHANGER THERMISTOR CONNECTOR RED PRESSURE SWITCH WIRE OUTDOOR UNIT 2006 08 21 20 ...

Page 22: ...ne Touch Bush 9374407019 324 Main Panel Sub Assy 9374511013 325 Intake Frame Assy 9374216017 553 Transformer Power 9704129017 764 Drain Cap 9356541007 816 Terminal 3P 9703345012 817 Terminal 3P 9306489045 875 Power Supply PCB Assy 9705668065 Thermistor Spring A 313728262708 Room Temperature Thermistor 9703299025 Pipe Temperature Thermistor 9703297021 Remote Control Unit Assy 9372266014 Motor Band ...

Page 23: ...28 Expansion Valve Assy 9370947144 29 Coil Expansion Valve 9900057039 31 PCB Case Assy 9375316013 33 Inverter Case 9375314019 35 ACTPM 9703457012 36 Thermistor 9704265012 37 Controller PCB Assy 9707121179 38 Power Supply PCB Assy 9707128062 39 Capacitor PCB Assy 9707257014 40 TR PCB Assy IPM 9707125085 41 Choke Coil 9900366018 42 Terminal 9900203023 45 Discharge Temp Thermitor 9704219114 46 Thermi...

Page 24: ... Q ty 1 large 1 small 1 2 1 1 Application For fixing the drain hose For fixing the remote controller cord For installing the remote controller For connecting the remote controller Insulates the drain hose and vinyl hose OPTIONAL PARTS When connecting the square duct and round duct use the optional square flange or round flange and flexible duct Square flange Round flange Model name UTD SF045T P N ...

Page 25: ...door Model Type Liquid Gas 30 000 BTU h class 36 000 BTU h class 9 52 mm 3 8 in 15 88 mm 5 8 in 45 000 BTU h class 54 000 BTU h class Diameter WARNING For the air conditioner to operate satisfactorily install it as outlined in this installation instruction sheet Connect the indoor unit and outdoor unit with the room air conditioner piping and cords available standards parts This installation instr...

Page 26: ...0608G3120 ...

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