background image

         IC1
MB90462-125

5V

18V

18V

A

C415
0.01 <F>

A

A

     R404
        510
<1/10W>

Q401
DTC114EKA

VR2
B2K

   IC402
PS2561-1

     R437
       270
<1/10W>

R438
270
<1/10W>

C413
0.01
<F>

CN407
B4B-XASK-1-A

ACTPM CONTROL

C13 <PJ>
100/35V

+

C12 <PJ>
100/35V

C11 <PJ>
100/35V

+

+

15V

+ C14 <PJ>

220/35V

D

24V
12V

5V

+

CN16
B7B-XASK-1-A

IPM POWER 
SUPPLY2

CN15
B6B-XASK-1-A
IPM POWER 
SUPPLY1

CN14
B9B-XASK-1-A

IPM DRIVING
SIGNAL

CN601
B10B-PASK-1

5V

5V

R20  10K
<1/10W>

R

60

 2

2K

<

1/

10

W

>

R

60

 1

0K

<

1/

10

W

>

R

21

  1

0K

<

1/

10

W

>

R

60

 1

0K

<

1/

10

W

>

R

60

 1

0K

<

1/

10

W

>

R

60

 1

0K

<

1/

10

W

>

C34
0.033
<F>

5V

R80  330  <1/10W>

R85  330  <1/10W>

R84  330  <1/10W>

R83  330  <1/10W>

R82  330  <1/10W>

R81  330  <1/10W>

5V

TAUX

TTXD

TRXD
TMODE

TAUX3

TCK

 / TRES

/ TICS
FLASH

R

77

  1

0K

<

1/

10

W

>

R

76

  1

0K

<

1/

10

W

>

R

74

  1

0K

<

1/

10

W

>

R

75

  1

0K

<

1/

10

W

>

R

78

  1

0K

<

1/

10

W

>

R

79

  1

0K

<

1/

10

W

>

R88

R110

R112

R89

195K (1%)
<RN-1/2W> x 6
R111

R86

R109
1.6K
<1/4W>

R87
2.94K (1%)
<1/10W>
R107
680 (1%)
<1/10W>

C88
0.1
<F>

C87
470P
<CH>

C86
2200P
<CH>

JM116

JM114

JM113

JM115

D

 C89
470P
<CH>

JM

11

1

JM

11

2

1

2

3

6

D

8

4

7

5

+

-

R115  1.0K
<1/10W>

IC11
uPC393

D12 <B2>
RD3.3ES

DA226U x 2

D81

D82

R102
1.6K
<1/4W>

15V

  IC13
PS8602

5V

R73  82K
<1/10W>

R72  1.0K
<1/10W>

+

   IC2
PST600D

      C16
4.7/50V
    <PS>

5V

C17
0.01
<F>

          IC6
BD4742G

SUB

NC

VCC

VOUT

GND

O

I

G

10K <1/10W> x 7

SW1

R

11

R

17

R

16

R

15

R

14

R

13

R

12

CORRENT CHANGING 1
CORRENT CHANGING 2
CONSTRUCTION CHECK

MODEL CHANGING 1

MODEL CHANGING 2

MODEL CHANGING 0

TEST JUMPER

JM105

JM106

JM103

JM104

+

+

+

I

O

G

G

O

I

C36
0.01 <F>

R103  4.7K
   <1/10W>

5V

5V

R

11

 1

.0

K

<

1/

10

W

>

  C95
1000P
<CH>

R

11

 2

7K

<

1/

10

W

>

5V

   Q91
2SC2412K
  <BQ>

R

20

 1

0K

<

1/

10

W

>

C

91

  0

.0

 <

F

>

JM207

CS
SK
D1
NC

VCC

D0

NC

GND

     IC201
BR93LC46

A

Q1
2SC4236

R

14

 2

.4

<

1/

2W

>

R

14

 2

.4

<

1/

2W

>

   

   

   

D

1

M

1F

L2

0

   

   

  D

10

R

D

5.

6E

S

<

B

2>

R4  330
<1/4W>

C3 <PJ>
100/16V +

+

18V

D2
M1FL20

R3  100  <1W>

C2  0.047
<ECQB>

+

D401
M1FL20

C406 <PJ>
220/50V

IC407
uPC24M18

A

C

41

<

P

S

>

10

/3

5V

C1
220P
<BN>

 R2  1.0K
<RS-3W>

R6  100K
     <2W>

R1  100K
     <2W>

5V

R33  47K
<1/10W>

C33
0.01
<F>

R40  1.0K
<1/10W>

A

D

        T1
IVP3300-08C

D4  M1FL20

D11  M1FL20

D3  M1FL20

D6  M1FL20

D5  M1FL20

D8    M1FL20

      D7    
M1FL20

 R

 1

8K

<

1/

10

W

>

C

10

 <

P

J>

  2

20

/5

0V

 R

 1

0K

<

1/

10

W

>

C

<

P

J>

47

0/

25

V

C

<

P

J>

22

0/

16

V

C

 0

.0

22

  <

F

>

C

<

P

J>

 1

00

/1

6V

IC

8

TA

78

05

15V

3.3V

FH3
PFC5000-0502

FH4
PFC5000-0502

F2  BET  3.15A

R108
2.87K (1%)
<1/10W>

R105
2.49K (1%)
<1/10W>

R104  195K
<RN-1/2W>

R106  195K
<RN-1/2W>

R400  180K
<RN-1/2W>

R440  180K
<RN-1/2W>

R406
2.87K (1%)
<1/10W>
R401
2.94K (1%)
<1/10W>

5V

R19  10K  <1/10W>

X1
8.00MHz
<EF0EC>

5V

             R608  
10K  <1/10W>

C

20

 <

P

S

>

4.

7/

50

V

+

5V

C19 C18

0.1 <F>
x 2

C51
0.022
<F>

R52  1.0K
<1/10W>

R50  10K
<1/10W>

5V

C53
0.022
<F>

Q51
2SC2412K
<BQ>

R56  27K  <1/10W>

R55  1.0K
<1/10W>

R51  4.7K
<1/10W>

JM51

R201
220K
<2W>

A

18V

18V

R436  3.3K
<1/4W>

IC400-1
uPC393

18V

8

+

+

-

-

A

4

R442  3.3K
<1/4W>

IC400-2
uPC393

   IC404
PS2561-1

   IC401
PS2561-1

5V

R

40

 1

0K

 <

1/

10

W

>

5V

R403  10K
<1/10W>

18V

R402  3.3K
<1/4W>

D402
RD3.3ES
<B2>
A

+

R435  1.0K
<1/10W>

C411
0.01
<F>

A

  C409
10/25V
  <PS>

R441  1.0K
<1/10W>

C414
0.01
<F>

A

C412
0.1 <F>

DC  VOLT  IN

CN35
B2P3-VH-B-M

GREEN

+

-

C64
0.1
<F>

VR1
B2K

R68  22K
<1/10W>

R61
3.74K (1%)
<1/10W>

5V D60

DA226U

      C60
    <PJ>
220/16V

R60  1.0K 
(1%)  <1/10W>

5V

12V

W105

TM2

CT1
CT-1B

CN42
B2B-XAYK-1-A

YELLOW

BROWN

POWER RELAY CONTROL

5V

 HYIC1
HU2001

10

5

4

3

2

1

14

18

TM1

B

B

W103

W102

  K11
G5S-1

12V

+

12V

   K13
G5N-1A

      CR1
RE1202

CR2
RE1202

12V

12V

   K14
G5N-1A

+

  K12
G5S-1

12V

12V

12V

   K15
G5N-1A

   K18
G5N-1A

   K17
G5N-1A

5V

      CR5
RE1202

      CR3
RE1202

      CR6
RE1202

R90  2.2K
 <1/10W>

C72
0.01
<F>

R92  1.0K
 <1/10W>

R93  1.0K
 <1/10W>

C71
0.01
<F>

R91  2.2K
<1/10W>

C70
0.01
<F>

   L202
BL02Rn1

24V

   L201
BL02Rn1

5V

R94  10  <1/2W>

R97  10  <1/2W>

R95  10  <1/2W>
R96  10  <1/2W>

    IC4
TD62064

24V

C66
1.0
<F>

C75
1.0
<F>

C67
1.0
<F>

C65
1.0
<F>

C76
1.0
<F>

R62  10K
<1/10W>

R64  10K
<1/10W>

R101  10K
 <1/10W>

R99  10K
<1/10W>

R66  10K
<1/10W>

          R63
6.65K (1%)
   <1/10W>

          R65
  56K (1%)
   <1/10W>

          R67
38.3K (1%)
   <1/10W>

          R98
  56K (1%)
   <1/10W>

        R100
  56K (1%)
   <1/10W>

IC5-2
M54523
IC5-5
M54523

IC5-1
M54523

IC5-4
M54523

IC5-6
M54523

C40
0.1
<F>

D28  TLR124 

<RED>

12V

R43  2.2K
<1/10W>

IC3-1
M54523

IC3-2
M54523

IC3-4
M54523
IC3-3
M54523

C35
0.01
<F>

O1
O2
O3
O4
GND1 COM1

GND4

GND3

GND2 COM2

NC1
NC2

I 4

I 3

I 2

I 1

P63

P62

P46

P12

P50

P37

P36

P40

MD2

P11

P26

P02

P03

P04

P05

P06

P07

P10

C

P20

P21

P22

P23

P57

P56

P55

P54

P52

P53

P51

X0

X1

P01

P00

AVCC

VCC

P17

P13

P14

P15

P16

AVR

P24

P25

P30

P31

P32

P33

P34

P35

P60

P61

MD0

MD1

P44

P43

P42

P41

P45

RSTX

P27

AGND

GND

GND

SERIAL

CN34
B2P3-VH-B-Y

YELLOW

N

L

AC  VOLT  I N

FAN CAPACITOR 1

BLACK

BLACK

BLACK

WHITE

RED

BLUE

RED

RED

BLACK

WHITE

RED

BLUE

CN11
B4P7-VH-B

FAN MOTOR 1

FAN CAPACITOR 2

CN12
B4P7-VH-B-R

RED

FAN MOTOR 2

CN31
B2P3-VH-B

ELECTRIC VALVE

4-WAY VALVE

CN30
179844-1

CN33
B2P3-VH-B-C

BLACK

CRANK CASE HEATER

CN36
B2B-XASK-1-A

PRESSURE SWITCH 2

PRESSURE SWITCH 1

CN37
B2B-XARK-1-A

RED

CN27
B6B-XARK-1-A

RED

EXPANSION VALVE

CN21
B2B-XH-AM

YELLOW

DISCHARGE TEMPERATURE

PIPE TEMPERATURE

CN22
B2B-XH-AM

RED

OUTDOOR TEMPERATURE

CN23
B2B-XAEK-1-A

BLUE

HEAT SINK TEMPERATURE

COMP.  TEMPERATURE

CN25
B2B-XAKK-1-A

BLACK

CN26
B2B-XAMK-1-A

GREEN

B

B

W101

W104

CONTROLLER PCB ASSEMBLY
 AOY24LMAL : EZ-003PHUE-C
 AOY30LMAL : EZ-003RHUE-C

Models : AOY24LMAL

AOY30LMAL

9

2004.03.01

Summary of Contents for AOY24LMAL

Page 1: ... 3 REFRIGERANT SYSTEM DIAGRAM 4 ERROR CONTENTS 5 CIRCUIT DIAGRAM 6 INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM 7 OUTDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM 8 DISASSEMBLY ILLUSTRATION 12 PARTS LIST 18 Models Indoor unit Outdoor unit ASY24LBA W AOY24LMAL ASY30LBA W AOY30LMAL STANDARD ACCESSORIES 20 ...

Page 2: ...MPRESSOR FAN MOTOR DIMENSIONS TYPE DISCRIMINATION REFRIGERANT R410A g POWER SOURCE V DISCRIMINATION HI SPEED r p m INDOOR UNIT MED SPEED r p m LO SPEED r p m QUIET r p m OUTDOOR UNIT DISCRIMINATION r p m INDOOR UNIT H x W x D mm OUTDOOR UNIT WEIGHT INDOOR UNIT GROSS NET kg H x W x D mm GROSS NET kg OUTDOOR UNIT COOL HEAT ASY24LBA W AOY24LMAL 6 8 7 0 9 3 8 5 2 12 1 94 3 21 3 61 3 0 1 020 Hermetic t...

Page 3: ... oz 3 3 ft over 10 m 1 850 g 65 1 oz 2 100 g 73 9 oz 2 350 g 82 7 oz 2 600 g 91 7 oz Additional refrigerant FULL CHARGE AMOUNT REFRIGERANT CHARGE R410A INDOOR UNIT HI SPEED dB dB MED SPEED dB LO SPEED dB QUIET SPEED dB COOL 52 HEAT 53 OUTDOOR UNIT NOISE LEVEL COOL 47 HEAT 45 COOL 41 HEAT 41 COOL 36 HEAT 36 COOL 32 HEAT 32 PIPE LENGTH 2 2004 06 17 ...

Page 4: ...D I M E N S I O N S Unit mm Unit mm Models ASY24LBA W ASY30LBA W 1 120 626 711 626 711 321 Models AOY24LMAL AOY30LMAL 804 48 48 350 333 352 373 11 900 900 30 Packed Valve Liquid 9 52 Packed Valve Gas 15 88 3 2004 06 17 224 ...

Page 5: ...CAPILLARY RECEIVER TUBE COMPRESSOR ACCUMULATOR HEAT COOL STRAINER 2 WAY VALVE EXPANSION VALVE 3 WAY VALVE 4 WAY VALVE OUTDOOR UNIT INDOOR UNIT Models ASY24LBA W AOY24LMAL ASY30LBA W AOY30LMAL 4 2004 05 28 HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER ...

Page 6: ...ring between outdoor unit and indoor unit Outdoor unit compressor temperature sensor error Outdoor unit piping sensor Outdoor unit outdoor temperature sensor error 2 times 2 times 3 times 3 times 5 times Indoor unit fan error 6 times 5 times 9 times IPM error 10 times Current transformer error 11 times Active filter module error 12 times Compressor location error 13 times Outdoor fan motor error 1...

Page 7: ...6 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 SOLENOID COIL PRINTED CIRCUIT BOARD MAIN PRINTED CIRCUIT BOARD POWER PRINTED CIRCUIT BOARD TRANSISTOR ACTIVE FILTER MODULE FUSE F2 T 3 15A 250V FUSE F4 T 5A 250V COMPRESSOR ELECTRIC VALVE COIL THERMISTOR OUTDOOR THERMISTOR PIPE THERMISTOR DISCHARGE BLACK BLACK WHITE WHITE RED RED W105 W103 W1...

Page 8: ... 30 29 28 27 77 52 51 9 8 76 45 61 78 73 46 47 49 7 75 68 74 63 59 5V R37 1 0K 1 10W R36 R38 10K 1 10W x 2 C34 1000P R R35 47 1 10W C35 0 01 B Q9 DTA143 Q11 Q12 Q13 DTC124EUA x 3 5V C29 1000P R C28 1000P R R24 10K 1 1 10W C25 0 1 F C24 0 1 F R23 49 9K 1 1 10W R26 1 0K 1 10W R25 1 0K 1 10W IC13 2 7 uPA2003 IC12 7 7 uPA2003 2 1 7 6 5 4 3 2 1 15 16 10 11 12 13 14 15 16 7 6 5 10 11 12 IC11 3 7 uPA2003...

Page 9: ...W RED BLUE 0 0 0 OUTDOOR TEMPERATURE THERMISTOR PIPE TEMPERATURE THERMISTOR DISCHARGE TEMPERATURE THERMISTOR EXPANSION VALVE M 4 WAY VALVE FAN MOTOR 1 FM1 TO INDOOR UNIT 3 N L 3 N L POWER SOURCE AC230V W201 UL1015 AWG14 BLACK F201 TLC25A 250V B W1 W31 B B W33 W2 L N BLACK WHITE UL1015 AWG14 BLACK UL1015 AWG20 BLACK UL1015 AWG14 WHITE UL1015 AWG20 WHITE GREEN UL1015 AWG16 W3 B EARTH GREEN B B W23 W...

Page 10: ...2 C51 0 022 F R52 1 0K 1 10W R50 10K 1 10W 5V C53 0 022 F Q51 2SC2412K BQ R56 27K 1 10W R55 1 0K 1 10W R51 4 7K 1 10W JM51 R201 220K 2W A 18V 18V R436 3 3K 1 4W IC400 1 uPC393 18V 8 A 4 R442 3 3K 1 4W IC400 2 uPC393 IC404 PS2561 1 IC401 PS2561 1 5V R407 10K 1 10W 5V R403 10K 1 10W 18V R402 3 3K 1 4W D402 RD3 3ES B2 A R435 1 0K 1 10W C411 0 01 F A C409 10 25V PS R441 1 0K 1 10W C414 0 01 F A C412 0...

Page 11: ...1007 AWG20 WHITE UL1007 AWG20 PURPLE POWER RELAY CONTROL W22 W23 B B B B W20 W21 W27 W25 B B B W24 UL1015 AWG20 YELLOW UL1015 AWG20 YELLOW UL1015 AWG20 BLUE PLUS POLARITY MINUS POLARITY PLUS POLARITY DC OUTPUT VA103 470V TNR FH3 FH4 F4 5A BET W6 W5 W9 W8 B B W10 W7 TM101 TM104 TM105 W11 W12 R201 220K 2W UL1015 AWG14 WHITE UL1015 AWG14 PURPLE ACTPM P ACTPM N1 UL1015 AWG14 BROWN MAIN PCB UL1015 AWG1...

Page 12: ...561 1 V H IC302 PS2561 1 V H IC303 PS2561 1 V H IC304 PS2561 1 V H IC305 PS2561 1 V H IC306 PS2561 1 V H C302 47 35V PJ C301 47 35V PJ B CN302 IPM POWER SUPPLY YEL ORG RED BRN UL1007 AWG24 P4 L 450 IPM POWER SUPPLY CN303 B UL1007 AWG24 07 07 172520 XAP 07V 1 GRY PUR BLU GRN BRN RED ORG YEL GRN BLU PUR GRY BLK B CN301 IPM DRIVING SIGNAL UL1007 AWG24 10 09 172520 XAP 09V 1 TR PCB ASSEMBLY EZ 001AHUE...

Page 13: ...D I S A S S E M B L Y I L L U S T R A T I O N Models ASY24LBA W ASY30LBA W 126 12 2004 06 29 240 241 ...

Page 14: ...13 2004 06 17 Models ASY24LBA W ASY30LBA W ...

Page 15: ...435 408 199 684 199 92 522 2 522 1 522 3 14 2004 06 17 Models ASY24LBA W ASY30LBA W ...

Page 16: ...961 3 15 Models AOY24LMAL AOY30LMAL 2004 06 29 ...

Page 17: ...16 Models AOY24LMAL AOY30LMAL 2004 06 29 44 965 962 960 47 963 964 ...

Page 18: ...967 823 236 17 Models AOY24LMAL AOY30LMAL 2004 06 29 ...

Page 19: ... number of the parts in the Order column INDOOR UNIT Ref No Description Ord Q ty Part No Ref No Description Ord Q ty Part No ASY30LBA W ASY24LBA W ASY30LBA W ASY24LBA W 18 2004 06 29 401 Wall Hook Bracket 9368579005 9368579005 408 Louver Link 9368562007 9368562007 425 Earth Plate 9368580001 9368580001 428 Screw Cover 9368576011 9368576011 435 Louver Spring 9368613006 9368613006 473 Pipe Holder 936...

Page 20: ...5 1 EXP Valve Assy 9373251019 9373251019 875 Filter PCB Assy 9704722010 9704722010 886 Heat Sink A 9369792007 9369792007 44 Motor Bracket CTR 9373076018 9373076018 964 Seperate Wall Ins B 9360074201 9360074201 764 Drain Cap 313166024302 313166024302 788 Thermistor Disc Temp 9704219077 9704219077 815 Terminal 6P 9358660089 9358660089 824 Fuse 0600086039 0600086039 824 3 Fuse 0600222512 0600222512 8...

Page 21: ... big Tapping screw small Wall hook bracket STANDARD ACCESSORIES INDOOR UNIT ACCESSORIES Name and Shape Part No 301463040100 OUTDOOR UNIT ACCESSORIES 313739340109 9351228019 313166024302 Tapping screw Cable clip Hexagon wrench Drain cap 301171164129 Tapping screw big 4 x 20 4 x 12 3 x 12 20 2004 04 19 DEODORANT FILTER 9370525007 ELECTRIC FILTER 9370528015 9368568009 Air cleaning filter Air cleaning...

Page 22: ...alue k 32 5 7 2 35 6 5 37 5 5 9 40 5 3 42 5 4 8 45 4 3 47 5 3 9 50 3 6 2 Indoor heat exchanger temperature thermistor THHM THHI Heat exchanger ture C Resistance value k 0 176 0 2 5 153 5 5 134 2 7 5 117 6 10 103 3 12 5 91 0 15 80 3 17 5 71 0 20 62 9 22 5 55 9 25 49 7 27 5 44 3 30 39 6 Resistance value k 32 5 35 4 35 31 7 37 5 28 5 40 25 6 42 5 23 1 45 20 8 47 5 18 8 50 17 1 52 5 55 57 5 60 15 5 14...

Page 23: ...0402G2542 ...

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