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4. CONNECTING  AN  INDOOR  CAPILLARY  TUBE

These instructions refer to the 30,000 and 36,000
BTU/h versions.

Installation Procedure

(1) Braze each part (connection pipe, indoor capillary

tube, and branch liquid pipe) as shown in Fig. 22.

(2) Wrap the two BR sheets around the indoor capillary

tube as shown in Fig. 23.

(3) Cover the indoor capillary tube and the branch liq-

uid pipe with insulation (Fig. 24) and affix the insula-
tion with tape.

(4) Secure the insulation using the binders (Fig. 25).

• If the joint pipe must be installed, refer to the instal-

lation installation manual for the outdoor unit for
details.

,,

yy

,,

yy

Fig. 21 

Body side 

Holding wrench 

90°

Torque wrench

Fig. 22

Connection
pipe

Connection
pipe

Branch liquid pipe

Indoor unit
side

When the flare nut is tightened properly by your hand,
hold the body side coupling with a separate spanner,
then tighten with a torque wrench (Fig. 21).

Hold the torque wrench at its grip, keeping
it in the right angle with the pipe as shown
in Fig. 21, in order to tighten the flare nut
correctly.

Pipe

Tightening torque

Small pipe (9.53 mm dia)

310 to 350 kgf • cm 
(30.4 to 34.3 N • m)

Large pipe (15.88 mm dia)

750 to 800 kgf • cm 
(73.5 to 78.4 N • m)

Large pipe (19.05 mm dia)

800 to 1,000 kgf • cm 

(78.4 to 98 N • m)

Table 4 : Flare nut tightening torque

Indoor unit
side

Outdoor unit side

Indoor capillary
tube

Indoor capil-
lary tube

Brazing (all around)

Fig. 23

BR sheet

Connection pipe

Branch liquid pipe

Indoor
capillary tube

Fig. 24

Tape

Tape

Fig. 25

Binder

After checking for gas leaks, insulate by wrapping
insulation around the two parts (large and small) of
the indoor unit coupling, using the coupler heat insu-
lation.

After installing the coupler heat insulation, wrap both
ends with vinyl tape so that there is no gap.

Secure both ends of the heat insulation material using
nylon fasteners.

• When using an auxiliary pipe, make sure that the

fastener used is insulated in the same way.

4. INSTALLING  THE  COUPLER  HEAT   INSULATION

Fig. 26

No gap

Coupler heat
insulation

Nylon fastener (small)

Nylon fastener (large)

Indoor unit

Coupler heat insulation
(small)

Connection pipe
(small)

Connection pipe
(large)

Coupler heat insulation (large)

Indoor unit

Summary of Contents for 9363005011

Page 1: ...igerant comes in contact with a flame it produces a toxic gas 5 Do not turn on the power until all installation work is complete Be careful not to scratch the air conditioner when handling it After installation explain correct operation to the customer using the operating manual Let the customer keep this installation installation manual because it is used when the air conditioner is serviced or m...

Page 2: ...ts should not be obstructed the air should be able to blow all over the room 3 Do not install the unit where it will be exposed to direct sunlight 4 Install the unit where connection to the outdoor unit is easy 5 Install the unit where the drain pipe can be easily installed 6 Take servicing etc into consideration and leave the spaces shown in Fig 1 or 2 Also install the unit where the filter can b...

Page 3: ...t Installation template For positioning the indoor unit Auxiliary pipe assembly For connecting the piping Indoor capillary tube This part is enclosed with the 30 000 and 36 000 BTU h versions BR sheet 65 x 130 x T5 This part is enclosed with the 30 000 and 36 000 BTU h versions Table 1 ELECTRICAL REQUIREMENT Table 2 Diameter 2 5 1 5 MAX MIN Connection cord mm2 45 000 36 000 BTU h class Small Large...

Page 4: ...er B Left side Side cover A Right side Fig 5 Drilling position for Suspension bolt Ceiling Wall Template Drilling position for piping Fig 6 30 mm Suspension bolt pitch 1 600 mm 30 mm INDOOR UNIT TOP VIEW Dimensions Space Required for Installation For Half Concealed Installation Suspension bolt pitch should be as shown in Fig 6 Side cover B Right side 1 LOCATION OF CEILING SUSPENSION BOLTS 10 mm 15...

Page 5: ...ou will set the suspension bolts Note that anchor bolts are M10 bolts to be obtained locally 2 Install the anchor bolts then temporarily attach spe cial nut B included and a locally procured M10 nut to each of the bolts See Fig 11 For Half Concealed Installation When installing the indoor unit in a semi concealed shape make sure to reinforce the insulation of the unit on all sides Drops of water m...

Page 6: ...n three times When bending the pipe do not bend it as is The pipe will be collapsed In this case cut the heat insulating pipe with a sharp cutter as shown in Fig 17 and bend it after exposing the pipe After bending the pipe as you want be sure to put the heat insulating pipe back on the pipe and secure it with tape Fig 17 Pipe Heat insulating pipe Cutter Cut line Fig 16 Extend the pipe by unwindin...

Page 7: ...Fig 21 in order to tighten the flare nut correctly Pipe Tightening torque Small pipe 9 53 mm dia 310 to 350 kgf cm 30 4 to 34 3 N m Large pipe 15 88 mm dia 750 to 800 kgf cm 73 5 to 78 4 N m Large pipe 19 05 mm dia 800 to 1 000 kgf cm 78 4 to 98 N m Table 4 Flare nut tightening torque Indoor unit side Outdoor unit side Indoor capillary tube Indoor capil lary tube Brazing all around Fig 23 BR sheet...

Page 8: ...wiring 2 Using a screwdriver remove the terminal screw s on the terminal board 3 Using a round terminal fastener or pliers secure ly clamp a round terminal to each stripped wire end 4 Position the round terminal wire and replace and tighten the terminal screw using a screw dri ver Round terminal Terminal board Round terminal Screw with special washer Round terminal Wire Wire Install the drain pipe...

Page 9: ...ting wires with different diameters causes the wires to heat up due to loose connections this method should not be used HOW TO FIX THE CONNECTION CORD After passing the connection cord through the insulation tube fasten it with the cord clamp Use VW 1 0 5 to 1 0 mm thick PVC tube as the insulation tube Fig 34 Insulation tube Insulation tube Cord clamp Fig 36 Cover A Control box 1 Before starting w...

Page 10: ... Connect a maximum of 2 wires on a single terminal block If 3 or more wires are connected they could become loose and cause heating 2 Crossovers as in q should not be connected when connecting wires between the master unit and slave units and from slave unit to slave unit The system will not operate correctly Indoor unit Outdoor unit Master R Slave Slave Slave qwe qwe qwe qwe qwe S T N E BAD Fig 3...

Page 11: ...d bottom with nippers file etc 2 Connect the remote controller cord to the remote controller terminal board specified in Fig 46 3 Clamp the remote controller cord sheath with the binder small as shown in Fig 46 4 Cut off the excess binder 2 When remote controller cord embedded 1 Embed the remote controller cord and box 2 Pass the remote controller cord through the hole at the remote controller cas...

Page 12: ...t running When EE EE blinks at the current time display there is an error inside the air conditioner If the SET TIME button and SET TEMP DAY button are pressed simultaneously for more than three sec onds the self diagnosis check will start and the error contents will be displayed at the current time dis play Fig 49 When the operation lamp lights press the START STOP button and after operation lamp...

Page 13: ...lamp TIMER lamp VERTICAL SWING lamp Error contents Model information abnormal permanent type Drain abnormal permanent type Indoor fan abnormal Room air temperature thermistor open circuited Room air temperature thermistor shortcircuited Piping thermistor open circuited Piping thermistor short circuited Serial communications abnormal Reverse phase wire connection abnormal Outdoor heat exchange ther...

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