Instruction Manual
NDIR TYPE INFRARED GAS ANALYZAR
TYPE:
ZRE-3
INZ-TN3ZRE-E
Page 1: ...Instruction Manual NDIR TYPE INFRARED GAS ANALYZAR TYPE ZRE 3 INZ TN3ZRE E...
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Page 5: ...avoiding electric shock or injury 5HPRYH WKH ZDWFK DQG RWKHU PHWDOOLF REMHFWV EHIRUH ZRUN R QRW WRXFK WKH LQVWUXPHQW ZLWK ZHW KDQGV I WKH IXVH LV EORZQ HOLPLQDWH WKH FDXVH DQG UHSODFH LW ZLWK WKH RQH...
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Page 9: ...UL model External input connector 1 External O2 analyzer and External zirconia O2 analyzer are specified Digital input output connector 3 max with the number of DIO Fixing screws 6 max When digital i...
Page 10: ...146T 2009 12 Front panel Name Power switch Used for ON OFF the analyzer Display operation panel Liquid crystal display and keys for setting various functions Flow meter For checking the flow rate of s...
Page 11: ...communication Analog output connector D sub25 pin Connector for the analog output Digital input output connector D sub25 pin Connector for the digital input output Description Name Description Digita...
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Page 15: ...cell Note 2 cells may be used by combination of range INLET1 OUTLET1 Sampling gas outlet Sampling gas inlet Built in O2 sensor 0HDVXULQJ FRPSRQHQWV 2SWLFDO XQLW 2SWLFDO XQLW FRPSRQHQW IRU 12 62 2 2 D...
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Page 18: ...LQJ RI DQDO HU CAUTION 7KH SRZHU WHUPLQDO EORFN DQG H WHUQDO LQSXW RXWSXW FRQQHFWRU LV SURYLGHG DW WKH UHDU SDQHO 5HIHU WR WKH IROORZLQJ Power terminal block Digital input output connector DIO 1 to 3...
Page 19: ...hen noise source is in the vicinity In case of UL model 3RZHU VXSSO SRZHU LQOHW 7KH SRZHU LQOHW LV SURYLGHG DW WKH UHDU SDQHO RQQHFW VXSSOLHG SRZHU FDEOH WR WKLV LQOHW Grounding 2 pole plug Power inle...
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Page 22: ...ntification Ch3 Range identification Ch4 H Instrument error Calibration error A cal status For zero gas For span gas Ch1 For span gas Ch2 For span gas Ch3 For span gas Ch4 Range identification Ch1 Ran...
Page 23: ...uD RTuD D sub 9 pin female 5 1 9 6 86 7 3 FRQQHFWRU RPPXQLFDWLRQ RS 485 USB connector 1RWH 7R DYRLG WKH HIIHFW RI QRLVH JHQHUDWHG IURP H WHUQDO XQLWV EH VXUH WR JURXQG WKH DQDO HU PDLQ XQLW 7R DYRLG H...
Page 24: ...t Ch3 span calibration output Ch4 span calibration output Ch5 span calibration output Zero calibration output Automatic calibration contact Output hold function Zero gas 350 s Ch1 span gas 350 s Hold...
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Page 26: ...PANEL 4HE CONFIGURATION IS AS SHOWN BELOW 5 52 0 1 06 4 41 POWER 5 4 0 4 Used to switch the mode Used to return to the previous screen or cancel the setting midway MODE key ESC key Used to change the...
Page 27: ...Auto zero calibration Run stop 3 Setting of Auto Zero calibration SPAN ZERO ESC ESC ESC ESC ESC ESC ESC ESC MODE MODE 3 User mode Switch Ranges Calibration Parameters Alarm Setting Setting of Auto Ca...
Page 28: ...DOXH FRUUHFWHG DYHUDJH YDOXH HWF RQFHQWUDWLRQ GLVSOD LVSOD V WKH PHDVXUHG YDOXH RI FRQFHQWUDWLRQ Range display LVSOD V WKH UDQJH YDOXHV 8QLW GLVSOD LVSOD V WKH XQLW ZLWK SSP DQG YRO YHUDJH WLPH GLVSOD...
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Page 30: ...h5 corrected SO2 G 1 to 3 A Ch1 NOx Ch2 CO Ch3 O2 Ch4 corrected NOx Ch5 corrected CO J 1 to 3 A Ch1 CO2 Ch2 CO Ch3 O2 Ch4 corrected CO N 1 to 3 A Ch1 NOx Ch2 SO2 Ch3 CO Ch4 O2 Ch5 corrected NOx Ch6 co...
Page 31: ...CV AV DVLF RSHUDWLRQ 0HDVXUHPHQW PRGH 7KH PHDVXUHPHQW PRGH FDQ EH GLVSOD HG XS WR FKDQQHOV LQ D VLQJOH VFUHHQ I FKDQQHOV RU PRUH DUH WR EH GLVSOD HG LQ D VLQJOH VFUHHQ SUHVV WKH RU WKH key WR VFUROO...
Page 32: ...OLJKW ed 3UHVV WKH RU WKH NH WR VHOHFW D GHVLUHG VZLWFK PRGH 7KHQ SUHVV WKH ENT NH WR FRQ UP WKH VHOHFWLRQ I 05 LV VHOHFWHG WKH FXUVRU PRYHV WR 5DQJH 6ZLWFK ENT MODE ENT ENT MR Select a desired range...
Page 33: ...ed Same as for RR or AR ENT ENT Press the key to end the setting of range switch mode or range switch operation or stop the operation in the middle The setting operation is made invalid and the previo...
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Page 35: ...sed and select the con centration listed on the cylinder if the air contained in a cylinder is used To close the calibration concentration value setting process or cancel this mode midway press the ES...
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Page 37: ...30 INZ TN3ZRE E heQ VHWWLQJ DOO FRPSRQHQWV WR HDFK VLQJOH FXUVRU ZLOO DSSHDU Manual Calibration screen KHQ VHWWLQJ DOO FRPSRQHQWV WR DW RQFH XUVRUV ZLOO DSSHDU DW DOO FRPSRQHQWV ZKHUH DW RQFH LV VHW...
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Page 39: ...HOHFWHG UDQJH ZKHQ DXWR FDOLEUDWLRQ RU DXWR HUR FDOLEUDWLRQ LV performed Auto calibration and the manual calibration of the component with which AR has been selected as range switch mode are performed...
Page 40: ...r the Ch component with which enable is selected at the time of auto calibration and auto zero calibration 2 Span calibration is performed in the order from smallest Ch No for the Ch component with wh...
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Page 42: ...oses when above H limit value or below lower limit value ON OFF Enables the alarm function if set at ON or disables it if set at OFF The H limit value cannot be set below the L limit value and the L l...
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Page 44: ...H WKH FXUVRU WR WKH ULJKW IWHU VHWWLQJ SUHVV WKH ENT NH DQG DXWR FDOLEUDWLRQ LV FDUULHG RXW E WKH HQWHUHG VHWWLQJ YDOXH Description of setting items 6WDUW 7LPH 6HWWLQJ DW WKH ILUVW FDOLEUDWLRQ GD RI W...
Page 45: ...KH YDOXH E SUHVVLQJ WKH or WKH NH DQG WKHQ PRYH WKH FXUVRU WR WKH ULJKW E SUHVVLQJ WKH key IWHU FKDQJLQJ WKH YDOXH SUHVV WKH ENT key 3UHVV WKH ESC NH WR UHWXUQ WR WKH DXWR PDWLF FDOLEUDWLRQ VHWWLQJ VF...
Page 46: ...et as the next start time in auto calibration and then repeat it in the set cycle Caution v v v Remote start input Without input With input hold at least 1 5 sec Start Time Cycle Flow Time ON OFF SUN...
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Page 48: ...N even the Auto Calibration Stop cannot be used To stop Auto Calibration forcedly set the key lock to OFF and then execute Auto Calibration Stop Caution 0 Example 1 1 1 0 1 0 1 Auto Calibration screen...
Page 49: ...WKH FHOO 21 2 21 2 RI DXWR HUR FDOLEUDWLRQ To close the Setting of Auto Zero Calibration or cancel this mode midway press the key A previous screen will return To close setting of Auto Zero Calibratio...
Page 50: ...auto zero calibration starts the measurement screen automatically appears Any operation other than Auto Zero Calibration Stop see Item 6 5 2 is not permitted during auto zero calibration Auto Zero Ca...
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Page 52: ...alibration any key operation is not permitted other than operations such as key lock ON OFF and Auto Zero Calibration Stop When the key lock is set at ON even the Auto Zero Calibration Stop cannot be...
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Page 54: ...e key Hold extending time Time set to gas flow time See Item 6 4 Auto Calibration or ENT ENT ZERO SPAN 2 Auto calibration 3 Remote hold Calibration Output hold Hold extending time Auto calibration sta...
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Page 56: ...of the measure ment value at that time Meaning of setting QVWDQWDQHRXV YDOXH GLVSOD RI WKH PHDVXUHPHQW FDQQRW EH KHOG 2XWSXW RQO FDQ EH KHOG I VHW YDOXH LV VHOHFWHG IRU KROG LQVWDQWDQHRXV 22 FRUUHFWLR...
Page 57: ...DJH SHULRG W DOORZV RX WR VHW DQ DYHUDJH SHULRG RI WKH DYHUDJH YDOXH RI 2 FRUUHFWLRQDQG 2 average W HQDEOHV RX WR VHW DQ DYHUDJH WLPH RI WR PLQXWHV PLQXWH VWHS RU WR KRXUV KRXU VWHS KDQJLQJ WKH VHWWLQ...
Page 58: ...EDFNOLJKW RI WKH XQLW FDQ EH PDGH KHQ WKH VSHFL HG WLPH HODSVHV IURP ZKHQ WKH PHDVXUHPHQW VFUHHQ LV UHVXPHG WKH EDFNOLJKW LV DXWRPDWLFDOO WXUQHG RII 3UHVV DQ NH WR UHVHW EDFNOLJKW 2 2QO ZKHQ 21 LV VH...
Page 59: ...1 Error message Select Clear Error Log and press the key and the error log is cleared completely Description of Error Log screen ENT DFK 0DLQWHQDQFH VFUHHQ ENT 2 6HQVRU QSXW 9DOXH VFUHHQ 6HOHFW WKH 0...
Page 60: ...st calibration data is logged by each component Move the cursor to Clear Calibration Log and press the key and the calibration log is cleared completely Z1 Zero calibration Z of Range 1 S1 Span calibr...
Page 61: ...4mA or 0V is output at zero and 20mA or 1V is output at span Description of output adjustment screen 0RYH WKH FXUVRU XVLQJ WKH RU WKH NH WR WKH RXWSXW 287 1R DQG HUR VSDQ WR EH DGMXVWHG DQG WKHQ SUHV...
Page 62: ...e O2 correction concentration value in 5 3 Outline of display screen for oxygen correction calculation procedure Station No Set the station No for MODBUS communication Settable in the range from 00 to...
Page 63: ...RU WKH NH DQG WKHQ SUHVV WKH ENT key 3UHVV WKH RU WKH NH WR FKDQJH WKH YDOXH 3UHVV WKH NH WR VHOHFW WKH QH W GLJLW 7KH XQLW FDQQRW EH FKDQJHG Q D VWDWH ZKHUH WKH GHFLPDO SRLQW LV KLJKOLJKW HG SUHVV W...
Page 64: ...DELOL HG SUHVV WKH ENT NH HUR FDOLEUDWLRQ LQ UDQJH VHOHFWHG E WKH FXUVRU LV FDUULHG RXW Note For the Ch component for which AR is selected in 6 1 1 Setting range switch mode the cursor automatically m...
Page 65: ...nges Caution To close the Span Calibration or cancel this mode midway press the key A previous screen will return To close Span Calibration ESC 3UHVV WKH SPAN NH RQ WKH 0HDVXUHPHQW VFUHHQ WR GLVSOD WK...
Page 66: ...QFH SURFHGXUHV Table 7 1 Maintenance and check table 3DUWV WR EH FKHFNHG 3KHQRPHQD Remedy Daily check QGLFDWLRQ YDOXH QGLFDWLRQ YDOXHV DUH ORZHUHG QGLFDWLRQ YDOXHV DUH higherd XVW LV PL HG LQ sampling...
Page 67: ...KH SLSH FHOO DQG WKHQ EORFN FHOO 6HH LJ 1 How to remove pipe cell See Fig 7 1 6WRS PHDVXUHG JDV I LW LV KDUPIXO SXUJH LQ WKH PHDVXULQJ FHOO WKRURXJKO ZLWK HUR JDV 7XUQ 2 WKH SRZHU VZLWFK Q FDVH RI 8 P...
Page 68: ...Screw for fixing the detector 3 Screw for fixing the gas filter 4 Base plate 5 Light source unit 6 Screw for fixing the support 7 Screw for fixing the cell retainer 8 Gas filter 9 Filter 10 Support 1...
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Page 70: ...e unit 2 Filter 3 Screw for fixing the detector 4 Base plate 5 Light source unit 6 Screw for fixing the block cell 7 Block cell 8 Infrared transmission window window holder 9 O ring 10 Screw for fixin...
Page 71: ...g cell to avoid the application of force to the detector pipe or infrared ray light source unit pipe If the pipe is deformed or damaged by excessive force there is a danger of gas leak thus resulting...
Page 72: ...O ZLWK D VRIW FORWK WR ZKLFK FKURPH R LGH SRZGHU LV DSSOLHG I LW LV H FHVVLYHO FRUURGHG LW VKRXOG EH UHSODFHG ZLWK QHZ RQH KHQ WKH FHOO RU ZLQGRZ FOHDQLQJ LV FRPSOHWHG DVVHPEOH DFFRUGLQJ WR WKH FHOO G...
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Page 74: ...FKHFN DUH GUDZQ 6 6 ALIBRATION CURVE BY SCALE GAS COMPOSITION OF PLANT GASES UTPUT ALIBRATION CURVE BY CHECK GAS BALANCE GAS 7HEN SUPPLYING CHECK GASES TO INSTRUMENTS ADJUSTED BY THE SCALE GAS COMPOSI...
Page 75: ...UP FDOLEUDWLRQ IRUFLEO IROORZLQJ WKH SURFH GXUH VKRZQ EHORZ 8VH LW DV IDXOW UHFRYHU ZKHQ FDOLEUDWLRQ IDLOV DQG FDOLEUDWLRQ FRQWHQWV DUH PLVVHG Light source motor rotation is faulty Error No 1 5 Infrar...
Page 76: ...urns ENT ENT ESC ESC Calibrated forcedly C h O2 0 25 0 0 9 C h CO 0 200 0 0 C h CO2 0 10 0 0 0 0 C h SO2 0 200 C h NO2 0 25 9 0 8 1 3 6 Screen display and operation at the occurrence of error Q FDVH R...
Page 77: ...RU ZLOO EH GHOHWHG RQH E RQH HYHU WLPH D QHZ RFFXUV I WKH SRZHU VXSSO LV WXUQHG 2 WKH FRQWHQWV LQ WKH HUURU ORJ OH ZLOO QRW EH ORVW RU GDPDJHG Deletion of error history 3UHVV WKH ENT NH RQ WKH DERYH V...
Page 78: ...input signal For signal input from externally installed O2 sensor Signal requirement Signal from Fuji s Zirconia O2 sensor TYPE ZFK7 TO 6 FROM AN 2 sensor NPUT SECTION IS NOT ISOLATED 4HIS feature is...
Page 79: ...oid valve drive contacts for zero calibration AND EACH SPAN CALIBRATION TURNED ON OFF sequentially at the set auto calibration timing UTO CALIBRATION CYCLE SETTING UTO CALIBRATION CYCLE IS SET 3ETTING...
Page 80: ...Linearity OF FULL SCALE Zero drift OF FULL SCALE WEEK N THE CASE OF AUTO ZERO CALIBRATION USE FOR PPM OR LESS RANGE Span drift OF FULL SCALE WEEK Response time for 90 FS response TO SEC ELECTRICAL RE...
Page 81: ...GHT DRAFT RAIN OR RADIATION FROM HOT SUBSTANCES F SUCH A PLACE CANNOT BE FOUND A ROOF or cover should be prepared for protection s VOID A PLACE WHERE UNIT RECEIVES HEAVY VIBRATION s 3ELECT A PLACE WHE...
Page 82: ...2 analyzer External zirconia O2 sensor ZFK7 Built in fuel cell O2 sensor Built in paramagnetic O2 sensor Revision code Measuring range NDIR 1st component 1st range Measuring range NDIR 1st component 2...
Page 83: ...JLW KHQ FRPSRQHQWV PHDVXUHPHQW LV VSHFL HG DQG LV VSHFL HG DW QG GLJLW SRLQW LV PD LPXP IRU DODUP output function note7 KHQ LV VSHFL HG DW WK GLJLW PHDVXULQJ UDQJH VKRXOG EH VSHFL HG E SSP UDQJH FRGH...
Page 84: ...CO2 CO O2 0 200 2000ppm A9P6146T 2009 12 P ECUG QH 7 OQFGN 5VCPFCTF OQFGN 5VCPFCTF OQFGN P ECUG QH 7 OQFGN 384 132 5 149 Power Switch 124 5 A Purge gas inlet Rc1 4 or NPT1 4 Sample gas inlet Rc1 4 or...
Page 85: ...Instrumentation Sensors Planning Dept 1 Fuji machi Hino city Tokyo 191 8502 Japan http www fujielectric com Phone 81 42 514 8930 Fax 81 42 583 8275 http www fujielectric com products instruments...
