Fuji Electric ZDL03 Instruction Manual Download Page 2

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3. Outline Drawing

 

This gas converter is composed of the converter block and 
the temperature regulator block. 

OUTLET

INLET

AC100V 50/60Hz

4-φ5

135

[120]

105

PV

SV

PXZ−4

PV/SV SEL DATA ENT

[210]

APPROX. 130

110

[150]

φ6TUBE JOINT

φ6TUBE JOINT

MASS. APPROX 1 kg
DIMENSIONS.   IN   mm

 

 

Fig. 1  Outline drawing 

 

4. Installation, Piping, Wiring

 

(1)  The main frame should be installed vertically to the 

ground.    Avoid installing it obliquely or laying it on 
its side.    Be careful not to apply load to the joints at 
the top and the bottom. 

(2)  Pipes should be connected so that the bottom port of 

converter block becomes an inlet and the top port 
becomes an outlet.    (Refer to “3. Outline Drawing.”) 

(3)  Connect power supply to the terminals indicated in the 

wiring diagram.    (Use type D for grounding.) 

(4)  Install fuse or power switch separately. 
(5)  Confirm the piping and wiring before turning ON the 

converter. 

(6)  Be careful of the high temperature after turning the 

power on.    The temperature regulator (*) is set at 
220°C.    Since temperature has been factory-set, the 
temperature regulator need not be operated. 

 
(*)  Setting of temperature controller for NO

2

/NO 

converter (PXZ4TCY2-0Y100). 

 
(a)  When pressing the    PV/SV    key, display changes 

over between PV and SV.    (Usually, PV (Process 
Variable) display is set.) 

(b)  Under SV (Set Value) display, set 220°C by pressing 

the   or    key and determine it by the   

  ENT    key.    (200°C need be set for NO/CO 

analyzer.) 

(c)  Run automatic tuning when temperature is unstable. 
(d)  The temperature controller controls converter 

temperature through the SSR relay.

 

 

5. How to Replace Catalyst

 

 

CAUTION

 

 
 
 
 

Catalyst and filter should be replaced with new ones once 
every eight months. (when flow rate is 0.5L/min or lower 
and NO

2

 concentration is 10 ppm or lower) 

(1)  Turn off the main power supply for converter. 
(2)  When it has cooled down, remove One touch band 

from the upper joint (1) shown in Fig. 2 with a pair of 
pliers or other apparatus.    The lower joint (1) can be 
easily removed by shifting it gradually with a 
blade-edge screwdriver.    Attention should be paid 
not to damage the ceramic heater. 

(3)  Pull out the metal fitting plates (2). 

[CAUTION] Place a catch pan or sort to receive the 
falling catalyst (3) and glass wools (4). 

(4)  Place (4) at the end of    metal fitting plate (long) (2), 

insert it from the lower side of the ceramic heater, then 
inject the new (3) from the top, using a funnel or alike. 

(5)  Attach new joints (1) and (5) to the heater and 

reconnect it to piping, then fasten all the straps of the 
bands.    Turn ON the power supply. 

 

(2) Metal fitting plate (long)

Ceramic heater

(1) Joint

One touch band

(4) Glass wool

(3) Catalyst

Metal fitting plate
(short) 

One touch band

(4) Glass wool

(1) Joint

Lower side

 

 

Fig. 2    Replacement of catalyst 

 

During catalyst replacement, carefully protect your 
body from a burn because the converter block is hot. 

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