Fuji Electric ZAJ-6 Instruction Manual Download Page 1

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Instruction Manual

PARAMAGNETIC OXYGEN

ANALYZER

TYPE:

ZAJ-6

INZ-TN6ZAJ-E

Summary of Contents for ZAJ-6

Page 1: ...Instruction Manual PARAMAGNETIC OXYGEN ANALYZER TYPE ZAJ 6 INZ TN6ZAJ E...

Page 2: ...XFWLRQ PDQXDO VKRXOG EH GHOLYHUHG WR WKH HQG XVHU ZLWKRXW IDLO I RX UHWXUQ WKH SURGXFW WR XV IRU UHSDLU SURYLGH XV ZLWK D GRFXPHQW WKDW LQGLFDWHV WKH SXUSRVH RI H SRUW LV UHSDLU DQG D FHUWL FDWH WKDW...

Page 3: ...UWDWLRQ Installation and transport CAUTION 7KH XQLW LV QRW RI H SORVLRQ SURRI VSHFL FDWLRQV R QRW XVH LW LQ DQ DWPRVSKHUH RI H SORVLYH JDVHV 2WKHUZLVH VHULRXV DFFLGHQWV VXFK DV H SORVLRQ RU UH PD UHVX...

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Page 5: ...ZDWHU WR HQWHU WKH DQDO HU 2WKHUZLVH HOHFWULF VKRFN RU LQWHUQDO UH PD UHVXOW Maintenance and check DANGER HIRUH SHUIRUPLQJ ZRUN ZLWK WKH FRYHU RI WKH DQDO HU NHSW RSHQ IRU PDLQWHQDQFH DQG FKHFN EH VXU...

Page 6: ...TION I WKH FDXVH RI DQ IDXOW FDQQRW EH LGHQWL HG E UHIHUULQJ WR WKH LQVWUXFWLRQ PDQXDO EH VXUH WR FRQWDFW RXU GHDOHU RU XML V WHFK QLFDO VXSSRUW GHVN LVDVVHPEOLQJ WKH LQVWUXPHQW FDUHOHVVO PD UHVXOW LQ...

Page 7: ...U PDOIXQFWLRQ DWWULEXWDEOH WR XML OHFWULF RFFXUV LQ WKH SHULRG RI ZDUUDQW ZH VKDOO SURYLGH WKH SURGXFW DIWHU UHSDLULQJ RU UHSODFLQJ WKH IDXOW SDUW IRU IUHH RI FKDUJH DW WKH SODFH RI SXUFKDVH RU GHOLYH...

Page 8: ...Troubleshooting Periodic inspection DLO LQVSHFWLRQ H VXUH WR SHUIRUP GDLO LQVSHFWLRQ SULRU WR RSHUDWLRQ WR FKHFN IRU DQ SUREOHP LQ GDLO RSHUDWLRQ RU WKH VSHFL F LWHPV RI GDLO LQVSHFWLRQ UHIHU WR 0DLQ...

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Page 14: ...PURGE INLET REFERENCE INFRARED GAS ANALYZER Made in Japan UL61010 1 CSA C22 2 No 61010 1 E113006 PE N L POWER SOURCE AC V FUSE 250V T 2A L E U F S 41 61 42 62 43 63 44 64 45 65 46 66 47 67 48 68 49 6...

Page 15: ...I H SORVLYH JDVHV 2WKHUZLVH VHULRXV DFFLGHQWV VXFK DV H SORVLRQ RU UH PD UHVXOW DANGER RU LQVWDOODWLRQ REVHUYH WKH UXOH JLYHQ LQ WKH LQVWUXFWLRQ PDQXDO DQG VHOHFW D SODFH ZKHUH WKH ZHLJKW RI DQDO HU F...

Page 16: ...SC ENT Panel cutout dimensions Mounting holes 4 7 436 2 0 57 2 128 2 0 465 132 5 415 429 15 376 GAS ANALYZER POWER O MODE ZERO SPAN ESC ENT External dimensions 19 inch rack mounting Mounting dimension...

Page 17: ...H LV ORQJ WKH UHIHUHQFH JDV ZLOO WDNH D ORQJ WLPH WR UHDFK WKH GHWHFWRU DW VWDUWXS DQG D ZDLW WLPH ZLOO EH UHTXLUHG IRU VHWWLQJ WKH HUR OHYHO DV D UHIHUHQFH YDOXH I WKH UHIHUHQFH JDV SLSH LV PDGH RI Y...

Page 18: ...UT 4 20mADC MFD 2011 06 TYPE ZPAABN41 CGCGC GYYR1DJ YBYAB NO 0 200 2000ppm SO 0 200 2000ppm CO 0 200 2000ppm O 0 100 2 2 Fuji Electric Co Ltd Reference gas Purge gas Sample gas outlet Sample gas inlet...

Page 19: ...as Rear Reference gas Detector Sensor Buffer tank Front IN OUT Purge Reference gas Detector Sensor Buffer tank When the 9th code is 1 When the 9th code is 2 If you ordered the 5th code 5 the analyzer...

Page 20: ...HUDWXUH LV DOORZHG ZLWKLQ D UDQJH IURP WR 6DPSOH JDV RZ UDWH YRO 2 UDQJHV PLQ PLQ YRO 2 UDQJHV PLQ PLQ 6HH WKH GLDJUDP RQ WKH QH W SDJH ZKHUH WR LQVWDOO D RZFKHFNHU Sample gas outlet 7KH SUHVVXUH RI W...

Page 21: ...OH JDV RUURVLYH JDV H LVWV LQ WKH DWPRVSKHULF DLU RI WKH LQVWDOODWLRQ VLWH 7KH VDPH JDV DV WKH VDPSOH JDV H LVWV LQ WKH DWPRVSKHULF DLU RI WKH LQVWDOODWLRQ VLWH Q VXFK FDVHV DV DERYH WKH LQVLGH RI DQD...

Page 22: ...6 47 67 48 68 49 69 50 70 51 71 1 21 2 22 3 23 4 24 5 25 6 26 7 27 8 28 9 29 10 30 11 31 SER NO A0A0001T POWER 100 240VAC 50 60Hz 250VA OUTPUT 4 20mADC MFD 2011 06 TYPE ZPAABN41 CGCGC GYYR1DJ YBYAB NO...

Page 23: ...ource as shown in the figure When noise source is in the vicinity ZAJ power supply Noise source Varistor or spark killer 3 5 2 Measured value output signal 2 7HUPLQDO EORFN 71 1 2 P QRQ LVRODWHG VLJQD...

Page 24: ...1 27 28 QVWUXPHQW HUURU 2 7HUPLQDO EORFN 71 29 30 31 RZHU OLPLW DODUP VSDQ JDV RSWLRQ 2 7HUPLQDO EORFN 71 45 46 XWR FDOLEUDWLRQ HUURU RSWLRQ 2 7HUPLQDO EORFN 71 49 50 51 Zero gas option 2 7HUPLQDO EOR...

Page 25: ...d DI3 Remote start option DI4 Unassigned Terminal block 2 TN2 1 21 2 22 3 23 4 24 5 25 6 26 7 27 8 28 9 29 10 30 11 31 Upper limit alarm zero gas option DO3 Under calibration DO2 Range identification...

Page 26: ...the hold is set to ON when the hold is set to ON Output hold function Span calibration contact Zero calibration contact Under calibration contact Pump ON OFF contact Output hold function Calibration...

Page 27: ...ness test 4 2 1 Piping 3 2 Flow rate check of reference gas 4 2 2 Wiring 3 4 Check of piping 4 2 3 Purging of instrument inside 4 2 4 Reference gas supply 3 3 2 3 3 3 Power supply 4 2 5 Warm up 4 2 6...

Page 28: ...pipe 1m 1 2m Fig 4 2 Airtightness test of sample gas line 5HIHUHQFH JDV OLQH 2SHQ WKH PDLQ YDOYH RI UHIHUHQFH JDV F OLQGHU DQG DGMXVW WKH SUHVVXUH UHJXODWRU VR WKDW SUHV VXUH EHFRPHV N3D SSO VRDS ZDW...

Page 29: ...V PP RQH RU WZR EXEEOHV VKRXOG EH GLVFKDUJHG LQ RQH VHFRQG Stop gas Sample gas inlet Reference gas inlet Sample gas outlet Immerse pipe in water 1mm Z A J LJ RZ WR PHDVXUH RZ UDWH RI UHIHUHQFH JDV 4 1...

Page 30: ...IRU WZR KRXUV XQWLO WKH LQGLFDWLRQ JHW VWDEOH 7KH UHIHUHQFH JDV DQG WKH HUR JDV VKDOO EH VXSSOLHG GXULQJ ZDUP XS RSHUDWLRQ KHQ RX UH VWDUW WKH DQDO HU EH VXUH WR FDUU RXW ZDUP XS RSHUDWLRQ DQG HUR DQ...

Page 31: ...key SPAN key H QDPH OORZV RX WR 1 02 NH FKDQJH WKH GLVSOD PRGH 2 1 7 NH PRYH WKH FXUVRU RU VHOHFW D GLJLW 3 83 NH move the cursor or increase a value 4 2 1 NH PRYH WKH FXUVRU RU GHFUHDVH D YDOXH 5 6...

Page 32: ...assword MODE Invalid password MODE Invalid password ENT ENT ENT ENT ENT Switch Ranges Calibration Parameters Alarm Setting Set Auto Cal DOLEUDWLRQ 9DOXH About ZERO Calibration About Calibration Range...

Page 33: ...HQW PRGH 7KH DQDO HU DOZD V VWDUWV LQ WKH PHDVXUHPHQW PRGH DQG WKH IROORZLQJ GLVSOD DSSHDUV Ch 0 000 0 5vol vol Concentration in vol Gas component 8VHU PRGH 3DUDPHWHU PRGH 0DLQWHQDQFH PRGH Message Sta...

Page 34: ...1 Range switching methods 05 0DQXDO XVHU FDQ VZLWFK UDQJHV E NH RSHUDWLRQ 55 5HPRWH 5DQJHV DUH VZLWFKHG E WKH UHPRWH UDQJH FKDQJHRYHU LQSXW 5 XWR KHQ WKH PHDVXUHG YDOXH H FHHGV RI WKH ORZHU UDQJH WKH...

Page 35: ...LQGLFDWHG RQ WKH VSDQ JDV F O LQGHU 2XWSXW HUR JDV YRO P VSDQ JDV IXOO VFDOH RI WKH UDQJH P LU UHIHUHQFHG UDQJH YRO 2 5HIHUHQFH JDV LU HUR JDV FRQFHQWUDWLRQ YRO 6SDQ JDV FRQFHQWUDWLRQ IXOO VFDOH YDOX...

Page 36: ...E XVLQJ WKH RU NH DQG SUHVV WKH 17 NH 7R FDQFHO WKH RSHUDWLRQ SUHVV WKH 6 NH 7KH VFUHHQ ZLOO JR EDFN WR WKH SUHYLRXV VFUHHQ Switch Ranges Set Auto Cal Alarm Setting Calibration Parameters Select an i...

Page 37: ...DOLEUDWLRQ 6HOHFW WKH FKDQQHO RX ZDQW WR VHW E XVLQJ WKH RU NH DQG SUHVV WKH 17 NH 7KH VHOHFWHG LWHP ZLOO EH LQYHUWHG 6HOHFW HDFK RU DW RQFH DQG SUHVV WKH 17 NH DW RQFH DOO WKH FKDQQHOV FRPSRQHQWV RX...

Page 38: ...WKH UDQJH DQG WKH UDQJH DUH FDOL EUDWHG LQ VHTXHQFH FXUUHQW RQO WKH FXUUHQW UDQJH LV FDOLEUDWHG 7R FDQFHO WKH RSHUDWLRQ SUHVV WKH 6 NH 7KH VFUHHQ ZLOO JR EDFN WR WKH SUHYLRXV VFUHHQ Switch Ranges Set...

Page 39: ...RQ JDV IRU WKH UDQJH PDLQO XVHG DQG FDUU RXW WKH FDOLEUDWLRQ ZLWK WKH UDQJH QRUPDOO XVHG Manual calibration screen when the calibration range is set to both Manual calibration Range2 0 25 0 vol Range1...

Page 40: ...UDQJH DXWRPDWLFDOO FKDQJHV WR WKH RQH RX VHOHFWHG ZKHQ WKH DXWR FDOLEUDWLRQ VWDUWV DQG UHWXUQV WR WKH RULJLQDO UDQJH ZKHQ WKH DXWR FDOLEUDWLRQ KDV QLVKHG 7KH UDQJH LGHQWL FDWLRQ VLJQDO IROORZV WKH UD...

Page 41: ...17 NH 7R FDQFHO WKH RSHUDWLRQ SUHVV WKH 6 NH 7KH VFUHHQ ZLOO JR EDFN WR WKH SUHYLRXV VFUHHQ Switch Ranges Set Auto Cal Alarm Setting Calibration Parameters Select an item User Mode Alarm 2 Alarm 1 Sel...

Page 42: ...P LQG RI DODUP LJK RZ LJK RU RZ LJK WKH DODUP FRQWDFW LV FORVHG ZKHQ WKH PHDVXUHG YDOXH KDV H FHHGHG WKH OLPLW RZ WKH DODUP FRQWDFW LV FORVHG ZKHQ WKH PHDVXUHG YDOXH KDV EHFRPH OHVV WKDQ WKH OLPLW LJK...

Page 43: ...KH VFUHHQ ZLOO JR EDFN WR WKH SUHYLRXV VFUHHQ 6HWWLQJ UDQJH 6 Alarm with hysteresis 7KH DODUP WXUQV RQ ZKHQ WKH PHDVXUHG YDOXH H FHHGV WKH KLJKHU OLPLW WKH SRLQW DQG LW ZLOO QRW WXUQ RII XQWLO WKH PHD...

Page 44: ...WWLQJ GD V 21 2 2Q RU RII RI WKH DXWR FDOLEUDWLRQ ORZ 7LPH 7LPH GXUDWLRQ GXULQJ ZKLFK WKH FDOLEUDWLRQ JDV IORZV LQ WKH GHWHFWRU 6HWWLQJ UDQJH VHFRQGV QLWLDO VHWWLQJ VHFRQGV 6HWWLQJ LWHPV 7KH FRQWDFW I...

Page 45: ...U WKH DXWRPDWLF FDOLEUDWLRQ LV VHW WR RQ or off Remote start input 1 5 s Short for at least 1 5 seconds Open 6 4 2 Forced run termination of auto calibration 8VHU 0RGH 6HW XWR DO 6HOHFW XWR DOLEUDWLRQ...

Page 46: ...FRQGV 6HWWLQJ LWHPV Q WKH PHDVXUHPHQW PRGH SUHVV WKH 02 NH WZLFH QWHU WKH SDVVZRUG DQG WKHQ SUHVV WKH 17 NH Q 3DUDPHWHU 0RGH VFUHHQ VHOHFW DQ LWHP RX ZDQW WR HGLW DQG SUHVV WKH 17 NH GLW WKH YDOXH E X...

Page 47: ...LQSXW a Manual calibration Calibration Output hold Press the key to flow gas To execute calibration press the key Extended hold time or Time equal to the flow time ZERO SPAN ENT ENT b Auto calibration...

Page 48: ...FDOLEUDWLRQ DIWHU RZLQJ WKH FDOLEUDWLRQ JDV WKH RXWSXW LV KHOG GXULQJ WKH KROG H WHQVLRQ WLPH Response time 7KH UHVSRQVH WLPH VHW KHUH LV URXJK YDOXH 7KH LQLWLDO VHWWLQJ LV VHFRQGV I RX XVH WKH DQDO...

Page 49: ...5HIHU WR UURU PHVVDJHV IRU WKH GHWDLO Maintenance Input Password to Maintenance Mode 0000 Range Setting Station No Password Set 00 0000 Cal Log Output Adj Error Log Sensor Input Maintenance Select an...

Page 50: ...Q SUHVV WKH 6 NH 7KH VFUHHQ ZLOO JR EDFN WR WKH SUHYLRXV VFUHHQ O2 CH1 Clear Cal Log Select Ch No Maintenance Cal Log 0 33 9 9 57 19 25 13 18 17 10 10 5 17 17 24 24 3 3 3 3 3 18 20 98 3 0 23 57 9 1320...

Page 51: ...HU WR WKH 2 WHUPLQDO DQG DGMXVW WKH HUR SRLQW WR P DQG WKH VSDQ WR P 0DLQWHQDQFH PRGH 2XWSXW GM GLW WKH YDOXH E XVLQJ WKH 83 2 1 DQG 1 7 NH V DQG SUHVV WKH 17 NH Range Setting Station No Password Set...

Page 52: ...UH WR FDUU RXW WKH HUR FDOLEUDWLRQ DQG WKH VSDQ FDOL EUDWLRQ DIWHU FKDQJLQJ WKH UDQJH I RX IDLO WR FDUU RXW FDOLEUDWLRQ WKH DQDO HU PD QRW EH DEOH WR GHOLYHU WKH accurate values Range Setting Station...

Page 53: ...i bration Range LV VHW WR ERWK ERWK RI WKH UDQJH DQG WKH UDQJH DUH FDOLEUDWHG VLPXOWDQHRXVO DLW XQWLO WKH UHDGLQJ JHW VWDEOH DQG WKHQ SUHVV WKH 17 NH WR VWDUW D FDOLEUDWLRQ RI WKH VHOHFWHG UDQJH 7KH V...

Page 54: ...Range LV VHW WR ERWK ERWK RI WKH UDQJH DQG WKH UDQJH DUH FDOLEUDWHG VLPXOWDQHRXVO DLW XQWLO WKH UHDGLQJ JHW VWDEOH DQG WKHQ SUHVV WKH 17 NH WR VWDUW D FDOLEUDWLRQ RI WKH VHOHFWHG UDQJH 7KH VFUHHQ UHW...

Page 55: ...UHQFH JDV SUHV VXUH LV SURSHUO VHW WKH VLQWHUHG PHWDO OWHU LQ WKH UHIHUHQFH JDV OLQH PD EH FORJJHG 5HSODFH WKH OWHU 7 2 Daily check and maintenance procedures Table 7 1 Maintenance and check table FOH...

Page 56: ...SER NO A0A0001T POWER 100 240VAC 50 60Hz 250VA OUTPUT 4 20mADC MFD 2011 06 TYPE ZPAABN41 CGCGC GYYR1DJ YBYAB NO 0 200 2000ppm SO 0 200 2000ppm CO 0 200 2000ppm O 0 100 2 2 Fuji Electric Co Ltd Fuse h...

Page 57: ...8 9 29 10 30 11 31 SER NO A0A0001T POWER 100 240VAC 50 60Hz 250VA OUTPUT 4 20mADC MFD 2011 06 TYPE ZPAABN41 CGCGC GYYR1DJ YBYAB NO 0 200 2000ppm SO 0 200 2000ppm CO 0 200 2000ppm O 0 100 2 2 Fuji Elec...

Page 58: ...QG WKH RXWOHW QHHGOH YDOYH LV WXUQHG KDUG WR WKH ULJKW ZKLFK PHDQV LW LV FORVHG DQG WKHQ RSHQ WKH KDQGOH RI WKH F OLQGHU 7XUQ WKH VHFRQGDU SUHVVXUH UHJXODWLQJ YDOYH WR WKH ULJKW DQG VHW LW WR D SUHVVX...

Page 59: ...JDV UHTXLUHPHQWV 7HPSHUDWXUH WR 0RLVWXUH EHORZ WKH OHYHO WKDW VDWXUDWLRQ RFFXUV DW XVW J 1P ZLWK D SDUWLFOH VL H RI P 0LVW QRW DOORZHG RUURVLYH FRPSRQHQW QRW DOORZHG No Parts name Q ty Recommended rep...

Page 60: ...GHWHULRUDWHG 7 Calibrated span point difference between the indication and calibration concentration LV RYHU RI IXOO VFDOH 8 0HDVXUHG YDOXH XFWXDWHV WRR PXFK GXULQJ HUR DQG VSDQ FDOLEUDWLRQ DOLEUDWLR...

Page 61: ...o 4 No 1 No 6 No 9 No 5 No 9 Next page Y 12 12 11 11 11 11 M 2 1 12 12 12 12 D 11 10 1 1 1 1 H 18 12 10 10 0 0 M 10 2 10 10 0 0 Ch 5 1 2 2 2 2 Page1 ENT Clear Error Log ESC Back Clear Error Log 8S WR...

Page 62: ...nge indication 4 digits Output hold Output hold is possible during calibration Moving average time 0 to 99 9s Contact output 6367 12 FRQWDFW FRQWDFW FDSDFLW 9 UH sistive load Contact is closed during...

Page 63: ...ge HUR JDV WR 22 22 step 6SDQ JDV WR 22 22 step Calibration start Built in timer or remote start signal Output hold during calibration Possible DOLEUDWLRQ JDV RZ WLPH RQ JXUDEOH EHWZHHQ WR VHFRQGV Cal...

Page 64: ...Front Terminal block Desk top type Front AC Inlet Rack panel mount Front Terminal block Rack panel mount Front AC inlet Rack panel mount Rear AC inlet Without Interference gas compensation Note2 With...

Page 65: ...ear panel FUSE 250V T 2A L POWER INLET 100 240V AC O FUSE 250V T 2A L POWER INLET 100 240V AC POWER E U F S E U F S Fuse Power switch Fuse Power switch 132 5 465 483 429 7 28 5 415 24 2 429 57 2 380 2...

Page 66: ...FUSE 250V T 2A L POWER INLET 100 240V AC E U F S Fuse Power inlet Power switch 132 5 429 28 5 415 24 2 429 380 15 376 317 19 124 5 2 2 GAS ANALYZER POWER O MODE ZERO SPAN ESC ENT OUTLET PURGE INLET R...

Page 67: ...Instrumentation Sensors Planning Dept 1 Fuji machi Hino city Tokyo 191 8502 Japan www fujielectric com Phone 81 42 514 8930 Fax 81 42 583 8275 www fujielectric com products instruments...

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