background image

36

5.3 Replacement of parts

If the transmitter requires a replacement part, drain process fluid from the transmitter,
disconnect it from the process and carry out replacement in an instrument room.

Replace the transmission unit with a spare one in order to determine whether it is the
detecting unit or transmission unit which is faulty.
When the faulty unit is identified, it should be replaced with a new one.

Indicator

Connection at rear 

of electronics unit

Electronics unit

 Replacing procedure

(1) Turn off the power supply.

(2) Remove the indicator.

(3) Remove the electronics unit.

Unplug each connector.

(4) Remove the stud bolts which fastens

the indicator.

(5) Replace the electronics unit with a

new one and assemble it by
reversing the above procedure from
(4) to (1).

When installing the electronics unit, make sure that the
zero adjust screw and the volume control are posi-
tioned as shown the right.

Important

Zero/span

adjustment screw

Volume control

DANGER

When removing an explosion-proof transmitter, turn OFF the main power, then dis-
connect the piping and wiring.  Do not remove it when the power is ON to prevent
serious accident such as explosion, fire, etc.

To identify faulty part

Replacement of electronics unit

Important

The electronics unit should be removed carefully so as not to damage the internal
wiring.

(6) After completion of replacement, perform zero and span adjustments.

Summary of Contents for FCX-CII SERIES

Page 1: ...l FCX CII SERIES TRANSMITTERS Differentiel pressure Transmitter FKK 4 Pressure Transmitter FKP 4 Pressure Transmitter with remote seal FKP E Absolute Pressure Transmitter FKH E INF TN3FCXC2b E Fuji El...

Page 2: ...smitter The specifications of the transmitter will be changed without prior notice for further product improvement Modification of the transmitter without permission is strictly prohibited Fuji will n...

Page 3: ...be selected with the maximum pressure of the process taken into account piping parts such as main valve etc should be furnished by user If the main valve and other parts do not meet the rating it may...

Page 4: ...transmitter should be grounded as specified to prevent electric shocks or incorrect operation After installing the transmitter firmly close the covers of the transmission unit and terminal box If not...

Page 5: ...g Mounting angle Mount to a pipe horizontally or vertically Attention to overload Do not apply a pressure outside the specified range Other Besides the above be sure to observe the cautions given in t...

Page 6: ...29 4 3 Span adjustment by the external screw 30 4 4 Local adjustment unit with LCD display 31 5 MAINTENANCE 34 5 1 Periodique inspection 34 5 2 Troubleshooting 35 5 3 Replacement of parts 36 5 4 Adju...

Page 7: ...ged from an HHC Hand Held Communicator Principle The operating principle of the FCX CII series transmitter is shown in the block diagram below The input pressure is changed into an electrostatic capac...

Page 8: ...ed signal into an output signal Vent drain plug Used for gas discharge or draining Attention should be paid under a high pressure Process connection Connects impulse pipes from the process Conduit con...

Page 9: ...nal zero adjustment possible Digital indicator display output Fixed current mode Absolute pressure Output value Zero When not indicated Actual scale External zero adjustment impossible Digital indicat...

Page 10: ...try of cleaning liquid into the pressure receiving unit Important 3 1 Preparation for operation Before operating the transmitter be sure to perform the following checks and procedures Note that adjust...

Page 11: ...al of the transmitter by connecting a DC ammeter across CK and CK of the terminal block After ten minutes or longer adjust the transmitter output current to 4 mA zero adjustment See below 1 Zero adjus...

Page 12: ...erating status 2 Operation of differential pressure transmitter Set the operating status by manipulating the manifold valve Make sure the equalizing valve is open Open the stop valve on the high press...

Page 13: ...perating status 3 3 Shutdown 1 Shutdown of pressure transmitter Close the valve slowly to stop applying a pressure The transmitter is set in the measurement stop status Close Check of operating status...

Page 14: ...Close the stop valve on the high pressure side H side slowly Open the equalizing valve Close the stop valve on the low pressure side L side slowly Close Open Close Before a long shutdown discharge th...

Page 15: ...ction terminal or the terminals in the instrument room To junction terminal or instrument room To HHC Instrument room Terminal block DC power supply DC16 1 45V Load resistor Junction terminal Zener ba...

Page 16: ...GE MENU MENU INC UNIT RANG DAMP OUT CALB DATA LIN LIN INC INC DATA MENU INC INC DATA INC INC INC DATA INC INC 11 12 12 13 14 14 15 16 17 18 19 20 20 21 22 23 26 28 INC DATA INC INC INC INC DATA INC IN...

Page 17: ...ay 2 To set the alphabet press the CHNG ALHA key first Using keys cursor po sition can be moved At the completion of setting press the ENT key and a prompt is displayed check entry under display 2 If...

Page 18: ...cursor will be displayed under display 2 Set the alphanumeric keys as necessary under display 2 To set the alphabet press the CHNG ALHA key first Using keys cursor position can be moved At the comple...

Page 19: ...mWC mWC inHg cmHg mHg Industrial value unit Available unit for FCX C2 UNIT CHANG 4 1 UNIT CHANGE kPa INC ENT CL 4 1 UNIT CHANGE CHNG OK ENT CL 4 1 UNIT WRITE INC 4 UNIT To menu N 5 RANGE LIMIT kPa CHN...

Page 20: ...nting the display for setting the zero point range display 3 or URV for presenting the display for setting the span range display 4 Under displays 3 and 4 input zero point and span values Press ENT af...

Page 21: ...ent When process input changes exces sively an appropriate damping time constant should be set Input time constant value under display 2 time constant can be changed Note The above damping constants a...

Page 22: ...IN INC ENT CL 8 1 MODE CHANGE XMTR GP OUT LIN ENT CL 8 1 MODE CHANGE XMTR DP OUT SQR CHNG OK ENT CL 8 OUTPUT MODE XMTR GP OUT LIN INC CHANGE 8 2 MODE WRITE XMTR DP OUT SQR 8 3 LOW CUT POINT FLOW MODE...

Page 23: ...cale burnout current 3 2 to 3 8mA Saturation current 3 8 20 8mA CHNG 3 9 2 BURNOUT CHANGE CHNG OK ENT CL 4 5 6 2 9 BURNOUT NOT USED HOLD INC CHANGE 1 9 2 BURNOUT CHANGE Selection of burnout direction...

Page 24: ...ustment will be over When adjustment is made at any point other than span input the pressure value at that point at the display of 5 then press the ENT key at the display of 6 while applying a corresp...

Page 25: ...MODE XX XXXmA CURRENT CONST CALB CHNG CL B 3 OUTPUT CALIB XX XXXmA CONST 0mA EXT mA ENT CL B 3 OUTPUT CALIB XX XXXmA CONST YY YYYmA EXT mA CHANGE OK ENT CL CHANGE CL B 2 OUTPUT MODE XX XXXmA CURRENT C...

Page 26: ...ot extraction mode flicker is displayed when the communica tion between transmitter and HHC is normal HHC is not used for 10 minutes CHNG INC CHNG ENT INC ENT Temperature alarm is displayed INC CL Tro...

Page 27: ...Minute Set Year Month Date F XMTR EXT SW Indication on digital indicator CELL FAULT C1 CELL FAULT C9 1 EEPROM AMP FLT EEPROM CELL FLT TEMP ALARM XMTR FAULT Error of detecting unit EEPROM error on ampl...

Page 28: ...splay 2 the external switch lock function is activated and it is released when pressing 2 EN ABLE 2 F 1 XMTR EXT SW F 2 XMTR EXT SW CHANGE 3 F 2 XMTR EXT SW CHANGE 4 1 INHIBIT ENT INHIBIT INC F XMTR E...

Page 29: ...DISPLAY X XX XXX XX YYYY INC CHANGE G XMTR DISPLAY YYYYYY ZZZZZZ UUUUUUU INC CHANGE G 1 DISP CHANGE 1 DISPLAY 2 ACTUAL DISP 1 2 CL G 2 DISP CHANGE 1 LIN 2 FLOW 1 2 CL YYYYYY XMTR DISPLAY at 4mA ZZZZZZ...

Page 30: ...2 G 7 DISP CHANGE YYYYYY ZZZZZZ UUUUUUU 2 LEVEL 3 FLOW b 18 17 17 40 40 CL ENT INC G 5 DISP CHANGE DispUNIT UUUUUUU NEXT XXXXXXX INC ENT CL 19 17 CL ENT G 5 DISP CHANGE DispUNIT UUUUUUU SET OK ENT CL...

Page 31: ...YYYYY CHANGE CL 22 B CHNG 1 2 CL G 9 POINT CHANGE XX XX FLOW ENT CL 24 22 CL ENT 28 CL ENT 28 CL or G 8 LOW CUT POINT XX XX FLOW MODE YYYYYY CL 23 1 2 CL or OUT LIN at Menu No 8 OUT SQR at Menu No 8 G...

Page 32: ...write of compen sated program for LP CV press CL twice at the display of 6 for shifting to 2 Then press CHNG for selection of 1 INVALID and 2 EFFECTIVE of 19 At display of 19 press 2 and the display...

Page 33: ...IZE CHANGE CVM 100 01 SETTING ERR CL H 3 LINEARIZE Set LINEARIZE Point LP and CV correctly CL H 3 LINEARIZE Set OUTPUT MODE LIN LIN or SQR SQR CL Before performing the LINEARIZE setting set either of...

Page 34: ...nd press ENT at display of 7 while applying a corresponding pres sure In this way the measurement range can be changed to the input cor responding to that pressure Note The unit of LRV URV at 5 and 8...

Page 35: ...ernal screw Zero point of the transmitter is adjustable by the outside screw with the mode setting switch in the housing set at zero position The figure shown below is an example of Mode setting switc...

Page 36: ...o zero for zero calibration 2 Apply standard input pressure corresponding to new Upper Range Value 3 Adjust output to 20mA by turning the outside screw Decrease Increase 4 Then return to applying inpu...

Page 37: ...t by Mode setting switch and Damping setting switch COMM Adjustments of transmitter are carried out by HHC Positions of switch Adjustment methods 0 Zero adjustment Proportional to differential pressur...

Page 38: ...ly There is no interference between zero adjustment and span adjustment 3 1 Zero adjustment Change Lower Range Value Zero point of the transmitter is adjustable by the external adj screw with the mode...

Page 39: ...ustable in 8 steps The damping constant becomes lager in the order of 0 1 2 3and 4 These damping constant correspond to time constant 0 0 3 0 6 1 2 2 4 4 8 9 6 19 2 seconds for the transmission unit r...

Page 40: ...If you detect any material which may cause corrosion it should be cleaned off Check of cover and O ring The transmitter has a water and dust proof construction Make sure the O ring of the case cover...

Page 41: ...and load resistance refer to 7 2 page 50 For intrinsically safe installations the power supply voltage should be 10 5 to 26V DC for smart type Check for faulty cable insulation etc and repair as need...

Page 42: ...connector 4 Remove the stud bolts which fastens the indicator 5 Replace the electronics unit with a new one and assemble it by reversing the above procedure from 4 to 1 When installing the electronic...

Page 43: ...on unit to the detecting unit and tighten it 5 Connect each connector of the electronics unit and attach it to the transmission unit 6 After reassembly carry out zero and span adjustments Hexagonal so...

Page 44: ...one 4 Before reassembly clean the O ring face of casing cover with the soft cloth immersed in water alcohol or similar detergent 5 Reassemble the detecting unit by reversing the disassembling procedu...

Page 45: ...3 Pull out the connector extending from the analog indicator 4 Connect the connector of a new analog indicator to the electronics section See the figure below 5 Then mount the analog indicator at the...

Page 46: ...the electronics section and fix it by pushing in the slider Before inserting the flexible PC board confirm its correct orientation 2 Replacement of digital indicator Digital indicator plugin port Pin...

Page 47: ...ement of internal parts 2 After replacement of detecting unit including replacement of internal parts Adjustment Step Adjustment item Relevant page 1 Constant current output output circuit P19 2 TAG N...

Page 48: ...unt to a horizontal pipe Mount to a vertical pipe Pressure and absolute transmitter types FKP FKH U bolt Mount to a horizontal pipe Mount to a vertical pipe Important If the transmitter is not used so...

Page 49: ...t the red wire of the indicator to CK and the black wire of the indicator to CK then attach the cover with window Indicator attached to terminal board side Attach the cover Change of field indicator p...

Page 50: ...n case of an analog indicator it can be turned 180 in 90 increments because it is connected with a pin plug Digital indicator does not allow change of its mounting direction 0 20 40 60 80 10 0 0 20 40...

Page 51: ...al tape and wind a new seal type Then screw the vent drain plug into the process connection for changing Tightening torque 25N m 2 5kgf m 18ft lb Ensure a space of about 500mm against the cover in ord...

Page 52: ...ing Differential pressure source 6 2 1 Piping of differential pressure transmitters Check of high low pressure sides of transmitter The detecting unit of the differential pressure transmitter bears sy...

Page 53: ...densers at the same height near the process tap Fill the line between the condensers and transmitter with condensed water Install a drain port as required Pressure measurement in case of liquid Zero p...

Page 54: ...t URV High limit of measurement 100 point r r1 Density H1 Liquid level h Liquid level change Stop valve Process pipe Pressure source Manifold valve Impulse pipe Atmospheric air inlet H1 H2 Max liquid...

Page 55: ...e pipes acutely near the pressure outlet port to prevent gas or drain from staying in the pipe Take care not to apply an excessive force to the transmitter during connection In order to prevent vibrat...

Page 56: ...rotective cap The process connection port of the transmitter is fitted with a protective cap Before piping remove the cap carefully When removing the cap carefully protect the threaded portion and sea...

Page 57: ...liquid the impulse pipe should have an upward slope of 1 10 or more between the process connection and transmitter to prevent accumulation of gas etc in the detecting unit For gas the impulse pipe sho...

Page 58: ...jection type be sure to use a gasket with an internal diameter larger than the flange to prevent the gasket form touching the seal diaphragm Important Connecting method of the mounting flange Thighten...

Page 59: ...diaphragm Therefore H1 should be set higher than the value shown in the table below In order to prevent vibration the transmitter body should be installed at a vibration free place Do not shock the s...

Page 60: ...connection In case of an explosionproof arrangement wiring shall be made in accordance with the relevant regulations to ensure the explosionproofing DANGER Before making wiring work be sure to turn O...

Page 61: ...type Output DC4 20mA Terminal CK CK Conveter When using an external field indicator For direct connection to an external field indicator connect the and sides of the field indicator to CK and CK of t...

Page 62: ...voltage and load resistance Make sure the load resistance of the wiring connected to the loop is within the range shown below Things convenient to know beforehand The unused conduit connection is of...

Page 63: ...any of the methods given below ground the transmitter in compliance with the relevant stipu lation in the standard on explosionproof installation for example grounding resistance 100 or less by one of...

Page 64: ...A 1 A 2 A 13A A 6 A 31A C 17 B 16 C1 4 B 14 B 9 B 8 B1 5 A 24A A 5A B 12 C 7 B 17 A 10 A 39 A 40 12 28 A 12A A 12 A 40 A 41 This diagram shows main parts of the differential pressure transmitter press...

Page 65: ...um alloy With NPT1 2 connection ADC12 ZZPFKK1 A103 Electronics housing 1 Aluminium alloy With M20 x 1 5 connection ADC12 A 12A ZZPFCX4 A121A Plug kit 1 Plug for Pg13 5 connection ZZPFCX4 A123A Plug 1...

Page 66: ...43 Bolt Nut kit 4 C S ZZPFHC1 B144 Bolt Nut kit 4 Stainless steel Up to 10MPa 100kgf cm2 ZZPFHC1 B145 Bolt Nut kit 4 Stainless steel Up to 14MPa 140kgf cm2 B 16 ZZPFHC1 B160 O ring 1 Chloroprene Minim...

Page 67: ...y to connect the external grounding terminals to ground Grounding terminal must be used in case of the explosionproof or intrinsic safety type transmitter A1 1 Grounding resistance should be 100W or l...

Page 68: ...is not functioning In the above case the arrester unit terminal unit should be replaced with a new one Limitation of insulation resistance and dielectric strength test An insulation resistance and di...

Page 69: ...tric FC series power supply unit type PXJ or PXL o Load resistor Standard resistor 250 within 0 0125 o Measuring device Digital voltmeter capable of measuring transmitter output with an accuracy bette...

Page 70: ...nication with the HHC a load resistor of 250 is necessary Calibration procedure 3 Zero span adjustment Refer to Zero span adjustment page 35 in Section 7 4 Accuracy test Apply input pressures in the o...

Page 71: ...linear unless it is designated Note 3 Burnout direction is selectable from HHC Hold Over scale 20 8 to 21 6 under scale 3 2 to 3 8mA A3 Item No Damping value time constant Zero adjust screw function C...

Page 72: ...s MUST be provided with a voltage limiting device which will prevent the rated voltage of 45V being exceeded Table 1 BASEEFA Certificate numbers of FCX A C series transmitter HAZARDOUS LOCATION INSTAL...

Page 73: ...ies Transmitter BAS No Ex 95D2444 EEx ia IIC T4 Ta 85 C EEx ia IIC T5 Ta 40 C FXW Hand Held Communicator BAS No Ex 90C2370X EEx ia IIC T3 Ta 85 C EEx ia IIC T4 Ta 40 C FXE Field Indicator BAS No Ex 93...

Page 74: ...accept no responsibility for possible errors in catalogues brochures and other printed material Fuji Electric reserves the right to alter its products without notice This also applies to products alre...

Reviews: