Fuji Electric 6MBI800XV-075V-01 Mounting Instruction Download Page 13

MT5F37311

© Fuji Electric Co., Ltd. All rights reserved.

9

Torque

Sequence

Initial

1/3 of specified torque

(1) 

→ (2) → (3) → (4) → (5) → (6) → (7) → (8)

Final

Full specified torque

(8) 

→ (7) → (6) → (5) → (4) → (3) → (2) → (1)

6.4 Flatness of fastening part

The flatness of the fastening portion of the module is specified in the specification. In addition, the 

following values ​​are recommended for the system flatness at the module area.
System flatness at the module area : 

50μm

Exceeding the requirement above may lead to damage of the power module.

6.5 Parallel connections

In high capacity inverters and other equipment that needs to control large currents, it may be

necessary to connect IGBT modules in parallel. When connected in parallel, it is important that the 

circuit design allows for an equal flow of current to each of the modules. If the current is not balanced 

among the IGBTs, a higher current may build up in just one device and destroy it. The electrical 

characteristics of the module as well as the wiring design, change the balance of the current between 

parallel connected IGBTs. In order to help maintain current balance it may be necessary to match the 

V

CE(sat)

values of all devices.

Also, when the IGBT module has the cooler with the water jacket, it is necessary to adhere strictly to 

specifications such as water temperature, water flow and pressure within each water jacket. 

For more detailed information on parallel connections, refer to the application manual for IGBT 

module.

Fig. 8 Screw sequence for IGBT module

(7)

(3)

(1)

(5)

(8)

(4)

(6)

(2)

6.3 Prohibited matters:

(1) Excessive tightening torque: IGBT module shall not be used anymore.

Cause of cooling system destruction by deformation of the aluminum cooler and buckling of 

the stud.

(2) Insufficient tightening torque: 

Liquid leakage from the cooling flange may occur, or the screws may be loosened

during operation, cooler destruction due to vibration during operation are expected.

(3) Applying a load onto the cover of the cooler:

Cause of cooling system destruction, cooling water leakage are expected.

Summary of Contents for 6MBI800XV-075V-01

Page 1: ...MT5F37311 Fuji Electric Co Ltd All rights reserved Mounting Instruction August 2019 Rev 0 1 Mounting Instruction for Fuji Automotive IGBT Module M653 Series 6MBI800XV 075V 01...

Page 2: ...fications All applications described in this manual exemplify the use of Fuji s products for your reference only No right or license either express or implied under any patent copyright trade secret o...

Page 3: ...environment during transportation are described in the specification sheet There conditions shall be kept under the specification 2 Assembly environment Since this power module device is very weak aga...

Page 4: ...ope of Application 1 2 Mounting Sequence 1 3 PCB Reference Specification 1 4 Attaching the PCB to the IGBT Module 3 5 Flange Adaptor 5 6 Mounting of IGBT Module to Equipment 8 7 Connecting to the Main...

Page 5: ...PCB with the IGBT module and mount it Two guide pins will support this process 2 Fix the PCB on the IGBT module by screws 3 Solder the PCB holes and control terminals 4 Fasten the IGBT modules to the...

Page 6: ...MT5F37311 Fuji Electric Co Ltd All rights reserved 2 Fig 1 Assembly drawing of the driver board Top Screw size M3 PCB thickness 1 6 mm...

Page 7: ...ntrol pin contact when handling the product after removing the conductive foam as this could cause electrostatic discharge damage When installing the product in a piece of equipment it is requested th...

Page 8: ...ied screw size and tightening torque described in the specification sheet The length of the screw thread for PCB can be considered by the drawings of the module in the specification sheet Adjust the l...

Page 9: ...lled to a power control system certain suitable O ring is needed Size and material of O ring depend on the system design and the operational environment of the system Therefore when O ring is selected...

Page 10: ...ase and nipple a Flange adaptor base b Nipple of flange adaptor The area within 21mm from the flange center is seal portion for flange adaptor kit Fig 4 Seal area of the flange Outlet of the cooler In...

Page 11: ...P12 5 12 3 12 5 16 5 P14 13 8 14 18 P15 2 4 0 09 14 8 0 24 15 19 3 2 4 4 6 0 1 8 0 4 P16 15 8 16 20 P18 17 8 0 25 18 22 P20 19 8 0 26 20 24 P21 20 8 0 27 21 25 P22 21 8 0 28 22 26 Table 1 Size of O ri...

Page 12: ...reliability under mounting conditions out of the specification has not been tested we do not know what kind of problems will occur 6 Mounting of IGBT Module to Equipment 8 6 2 Method of fastening the...

Page 13: ...ectrical characteristics of the module as well as the wiring design change the balance of the current between parallel connected IGBTs In order to help maintain current balance it may be necessary to...

Page 14: ...ion voltage The clearance distance and the creepage distance must be longer than the minimum value shown in below Suitable insulation distance between a bus bar and the main terminal screw of the modu...

Page 15: ...terminals are made of copper plated with tin The tin plating provides to prevent discoloration and oxide of the main terminals of the IGBT modules After mounting the tin plating has finished its role...

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