Fuelab 93901 Operating And Installation Instructions Download Page 2

Plumbing Planning Notes:

 

Fuel pump is intended to be mounted to the top of a fuel tank or cell.  Fuel pump is to be secured by 10 bolts or 
screws (4” centerline), approximately ¼” diameter.  The bottom surface of the fuel pump (flange) is required to be 
sealed to a fabricated fuel cell, tank, or reservoir.  The installer is responsible for sealing the pump and hardware at 
the described flange and securing the unit and reservoir.  Typically, reservoir wall thickness is not adequate to 
provide even clamping force, use of a ring or flange inside fuel tank or cell is required.  Adequate structural 
mounting and support for the fuel pump is the responsibility of the fabricator / installer.  An Inlet Straining Filter 
system is supplied.  An Inlet Straining provision (at inlet -8AN port) is required and is recommended to be between 
75 and 150 micron rating.  The use of fuel line such as stainless steel braided line and “AN” style fitting connections 
is recommended.  For most applications, flexible fuel line lined with PTFE (Teflon) is highly recommended.  The 
outlet fuel port (-8AN) uses “AN” or “military” style fittings.  This plumbing standard is commonly used with racing 
and high performance applications.  See Step 4 on Sheet 6, for additional information on this port standard.  A fuel 
filter with a 60 micron or finer particle rating is required to be used upstream of regulator and downstream from fuel 
pump to protect it and the fuel injectors from foreign object damage.  Reference the schematic diagram below for 
filter location.  Three available fuel cell auxiliary -8AN ports may serve as return, fill, or vent ports according to 
fabricator / installer discretion.  Use -8AN plugs on all unused auxiliary ports.  -8AN fuel compatible o-rings are 
supplied with the fuel pump that are to be used with all five (5) -8AN fuel ports.   Use of a liquid filled gauge exposed 
to engine compartment heat is not recommended as the liquid inside the gauge may exert measurement errors.  

DO 

NOT 

plumb to any gauge mounted inside the vehicle or in passenger compartment.  A line burst can spill fuel inside 

passenger compartment and on occupants, possibly causing serious injury or death.  An electric gauge or pressure 
transducer system is recommended for readings in a passenger compartment. 

Typical EFI V-8 Fuel System Plumbing Schematic Diagram: 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 
 
 
 
 
 

Special Note:  Use in carbureted systems require a bypass return or relief valve. 

Do not "Dead Head" Fuel Pump. 

 

Y-Block or "T" Fitting,

to Split Flow into Two

Fuel Rail System.

Fuelab Y-Block Models

per 725xx Series are

Recommended

Fuel Filter with 60 Micron or

Lower Particle Rating is Required.

Fuelab Filter with 6, 10 or 40

Micron Rating is Recommended.

Check Valve is required for Reduced

Vehicle Emissions and Improved

Engine Starting.  Fuelab Model 858xx Series

Filter has Check Valve Assembly

Built in and is Recommended.

Flange

reservoir)

Ports

Recommendations

(to seal at fuel

Fuel Pump

for Proper

3x Aux

Cell Vent Plumbing

Follow Fuel Cell

Manufacturer's

Inlet Straining Filter

fabrication shown

(supplied)

93901 Fuel

Pump

EFI Regulator.  Fuelab Models

515xx Series are Recommended

To Engine Intake Manifold (Air),

typically.

Fuel Gauge Shown in

Gauge Port, Liquid Filled

Gauge may have Error Due

to Temperature Variations.

Fuelab Model 71501 is

recommended.

(2X) Fuel Rails

with Injectors

110021251-1, Rev B       Sheet 2 of 8

Summary of Contents for 93901

Page 1: ...our Fuelab distributor immediately for replacement 93901 Features and Performance Ratings Inlet Port Size 8AN Military Port Outlet Port Size 8AN Military Port Fuel Cell Ports 3x 8AN Military Ports Rated Flow Rate 66 GPH 45 PSI 13 5V 250 LPH 3 Bar Maximum Pressure 125 PSI 8 5 Bar Operating Voltage 8 18 Volts Maximum Current Draw 15 Amperes WARNING Power Supply Voltage must be constant as specified ...

Page 2: ... may serve as return fill or vent ports according to fabricator installer discretion Use 8AN plugs on all unused auxiliary ports 8AN fuel compatible o rings are supplied with the fuel pump that are to be used with all five 5 8AN fuel ports Use of a liquid filled gauge exposed to engine compartment heat is not recommended as the liquid inside the gauge may exert measurement errors DO NOT plumb to a...

Page 3: ... maximum speed or flow setting Electronic devices such as Engine Management Units may have an output that can produce PWM Signals compatible with this Controller Attach this white signal wire to ground to operate system in Full Speed Mode not using speed control MAIN WIRING SCHEMATIC DIAGRAM Some electrical components shown are not supplied with kit Installation Steps 1 Disconnect the ground termi...

Page 4: ...on this sheet and the next regarding tank requirements These include Flat top with an accessible area at 4 70 diameter This area MUST HAVE a good surface finish to seal the flange against the tank using the supplied gasket This flat area can be at an angle or even side of tank if required DO NOT INSTALL ON THE BOTTOM OF THE TANK Minimum Depth reference figures is 8 3 4 Maximum Depth reference figu...

Page 5: ...ting in Step 3f herein Write down this new value here for convenience ________________ INCHES 3f Using the calculated value from Step 3e second value obtained after subtraction measure and mark the Pick Up Tube Assembly as shown above right Use a Pipe Cutting Tool to cut the tube at the marked position to achieve the correct installation length for the Pick Up Tube Assembly as measured in Step 3e ...

Page 6: ... repeat priming procedure to ensure that fuel pump is receiving fuel from tank Turn on fuel pump typically by bypassing fuel pump relay without engine operating ECU or engine management computer may be controlling the relay The ECU may only operate pump for a few seconds each time ignition switch is set to on The pump will have to operate several seconds 30 to prime and drive air out of the fuel s...

Page 7: ...improperly sized wire Debris from tank or plumbing lodged inside pump Check voltage to controller at power terminals If voltage is steady and consistent within 1 2 Volt of battery then contact Fuelab for assistance or repair If voltage is inconsistent as described repair or replace electrical components as required Not building up fuel pressure Incorrect fuel system initial priming procedure Pump ...

Page 8: ...ive obligation of Manufacturer shall at its option be to repair or replace the defective Products in the manner and for the period provided above or to refund the purchase price Manufacturer shall not have any other obligation with respect to the Products or any part thereof whether based on contract tort strict liability or otherwise 4 Other Statements ORAL OR OTHER WRITTEN STATEMENTS BY MANUFACT...

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