Frymaster/Dean, 8700 Line Avenue, Shreveport, Louisiana 71106
TEL 1-318-865-1711
FAX (Parts) 1-318-688-2220
FAX (Tech Support) 1-318-219-7135
PRINTED IN THE UNITED STATES
SERVICE HOTLINE
1-800-551-8633
819-6
472
FEB 2009
Page 1: ...s using CFESA Certified Technicians PRINTED IN THE USA 24 Hour Service Hotline 1 800 551 8633 FEBRUARY 2009 service frymaster com www frymaster com 8196472 YSCFC24G Series Flatbottom Gas Fryers Servic...
Page 2: ...llation MUST conform with local codes or in absence of local codes with the National Fuel Gas Code ANSI Z223 1 The Natural Gas Installation Code CAN CGA B149 1 The Propane Installation Code CAN CGA B1...
Page 3: ...Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the C...
Page 4: ...e Probe or High Limit Thermostat Removing Replacing Rocker Switches Replacing the Gas Valve Replacing the Direct Spark Ignitor Removing Replacing Blower Assembly or Air Prover Switch Replacing the Fry...
Page 5: ...and Related Components Flue Caps Top Caps and Related Components Cabinetry Door Assemblies and Component Parts Control Panels Wireways and Related Components Oil Return and Suction Manifold Filter Uni...
Page 6: ...ion Configuration In units configured for electronic ignition an ignition module connects to an ignitor assembly The ignition module performs three important functions it provides an ignition spark su...
Page 7: ...The Thermatron board is located in the wireway box behind the control panel or in a component box inside the cabinet depending on fryer configuration The Thermatron temperature controller operates by...
Page 8: ...ning the fryer automatically opens the reset switch circuit The drain valve must be fully closed prior to resetting the safety switch 1 2 Accessing Fryers for Servicing DANGER Moving a fryer filled wi...
Page 9: ...o that the opening is pointing downward 1 4 Adjusting Burner Manifold Gas Pressure WARNING This task should be performed by qualified service personnel only 1 Ensure that the gas valve knob is in the...
Page 10: ...emperature This is evident when the burners have cycled on and off several times 4 Insert a thermometer or pyrometer into the frypot within inch 1 25 cm of the probe tip Ensure the tip of the thermome...
Page 11: ...ket and then remove door Current production models have spring loaded door pins Disengage bottom pin from the hinge and then remove door 4 Remove the marine edge where applicable from the topcap 5 Sup...
Page 12: ...r high limit from the frypot pictured top right 9 On the sensor bulb being removed loosen and unscrew completely the compression nut then the pass through nut from the frypot Carefully remove the sens...
Page 13: ...ightening the compression nut Once tightened the probe cannot be repositioned 1 6 2 Removing Replacing Rocker Switches 1 Disconnect the fryer from the electrical supply 2 The switches are located on a...
Page 14: ...te PST567 or equivalent pipe thread sealant on threads Do not apply sealant to the first two pipe threads Doing so will clog and damage the gas valve 6 Reverse steps 1 5 to install the replacement gas...
Page 15: ...ox cover and mark and disconnect wiring to the switch Unscrew fitting connecting sampling tube to air prover switch being careful not to kink the tube Remove two screws from bracket that attaches swit...
Page 16: ...aside 2 The burner tube retainer strip and burner tubes must be removed from the frypot firebox being inspected Remove the burner tube shield and the burner tube retainer from the burner box and set...
Page 17: ...ove two screws from control panel and lower using care not to stretch or distort indicator light wiring if applicable If control panel is equipped with indicator lights mark and disconnect wiring and...
Page 18: ...hese steps will make frypot removal extremely difficult and cause possible damage to firebox components during removal 8 Remove the burner box baffle by pushing the baffle up into the burner box until...
Page 19: ...dual pieces on the frypot being removed 11 Pull the frypot back and up to remove On fryers with built in filtration systems ensure the front oil return inlet is clear of the firebox front before lifti...
Page 20: ...rip remains in place after installing the new frypot arrow Reverse the above steps to reassemble the fryer Use high temp silicone to re install the top assembly single fryers or joiner strips flue cap...
Page 21: ...is properly connected the fryer is connected to power the main gas supply valve is open and the circuit breaker for the fryer electrical supply is not tripped Some fryers are equipped with a fryer res...
Page 22: ...CE or Non CE requirements listed in the Installation and Operation manual that came with the fryer and that the pressure remains constant throughout all hours of usage Refer to Adjusting Burner Manifo...
Page 23: ...y also be the result of variations in the kitchen atmosphere Verify incoming gas pressure in the same way as for popping discussed in the preceding paragraphs Variations in the kitchen atmosphere are...
Page 24: ...nnected Ensure the filter paper or filter leaf is not clogged with food debris or sediment and is properly assembled If the pump motor overheats a circuit breaker in the filter circuit will trip and t...
Page 25: ...ssembly partially install the housing bolts in a star pattern leaving a inch 3 mm gap between the cover and housing flanges Ensure there is no shortening or oil in the filter pan and that the filter p...
Page 26: ...l return and drain fittings When installed or replaced each of these components must be sealed with Loctite PST567 sealant or equivalent to prevent leakage In very rare cases a leak may develop along...
Page 27: ...verheated and shut off This condition will correct itself when motor cools 20 minutes If problems with blower overheating persist call for service 3 If fryer is equipped with a Thermatron controller t...
Page 28: ...with the respective green light switch in the following troubleshooting procedures The control panel light colors haven t changed When turning the power switch ON and resetting the safety reset switc...
Page 29: ...ms in this section depict wiring as of the date of manual publication It may not reflect design changes made to the equipment after publication Always refer to the wiring diagram affixed to the unit w...
Page 30: ...YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 25 1 9 2 24 24 Filter Wiring...
Page 31: ...YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 26 1 9 3 18 24 Common Cabinet Transformer Box...
Page 32: ...T 2 1 2 1 Blower Assembly and Combustion Air 5 4 1 2 3 ITEM PART COMPONENT 1 108 0471SP Motor Blower Assembly 120V 2 823 3162 Duct Assembly Inlet 3 200 1428 Gate Air Flow 4 823 3166 Duct Assembly Outl...
Page 33: ...YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2 2 2 2 Burner Manifold and Related Components 1 2 3 18 17 16 15 14 13 12 11 20 10 9 8 19 6 7 5 4 21...
Page 34: ...3 0022 Nipple NPT x Close 14 813 0173 Union NPT Pipe 15 813 0165 Elbow 90 x NPT Street for single fryers use 45 813 0342 16 813 0265 Nipple NPT x 2 17 813 0062 Elbow 90 x NPT 18 813 0845 Nipple NPT x...
Page 35: ...YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2 4 2 3 Flue Caps Top Caps and Related Components 1 2 3 5 6 7 8 9 10 4 11 12...
Page 36: ...Cap 230 0778 For use on 2 2424G 2 vat 2424 System 230 1589 For use on 2 1824G 2 vat 1824 System 230 2966 For use on 2 2424 15R 3 vat 24 15 System 230 0396 For use on 3 2424G 3 vat 2424 System 8 210 43...
Page 37: ...YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2 6 2 4 Cabinetry...
Page 38: ...patter 11 220 3537 Bridge Filter Pump 12 220 3790 Support Filter Pump Motor 13 221 0980 Guide Filter Pan Left 14 222 0980 Guide Filter Pan Right 15 221 4734 Rail Filter Pan Left 16 222 4734 Rail Filte...
Page 39: ...emblies and Component Parts 3 4 2 1 5 ITEM PART COMPONENT 1 824 1912 Panel Door 2424 824 1958 Panel Door 1824 824 1954 Panel Door MC15 2 220 4128 Liner Door 2424 220 4742 Liner Door 1824 220 4666 Line...
Page 40: ...YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2 9 2 6 Control Panels Wireways and Related Components...
Page 41: ...e Thermatron Face 10 807 0800 Transformer 120V 50 60 Hz 24V 50 VA 11 807 2103 Microswitch Straight Lever 12 807 2469 Bushing Heyco 1 ID 13 807 3365 Ignition Module Honeywell 14 826 2086 Thermatron Boa...
Page 42: ...2 11 2 7 Oil Return and Suction Manifolds 3 4 5 8 2 12 9 6 10 11 7 15 16 17 18 27 25 26 21 28 24 22 23 20 19 13 1 14 29 30 31 5 7 33 To port on frypot front see Section 2 9 To flush on end of drain t...
Page 43: ...included 816 0093 Gasket Pump Motor included with motor 15 813 0168 Elbow x NPT Street 90 16 813 0031 Bushing Hex NPT x 17 810 1668 Adapter Male OD x 18 810 1067 Flexline OD x 8 5 long 19 813 0298 Nip...
Page 44: ...Leaf 3 823 5833 Crumb Basket 4 106 6131 Lid Filter Pan 5 810 2805 Caster 2 826 1392 O rings for filter pan pick up tube qty 5 816 0757 O rings for filter leaf 803 0342 Filter Powder pack of 25 803 028...
Page 45: ...YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2 PARTS LIST 2 14 2 9 Frypot Drain and Oil Return Components...
Page 46: ...106 5461 Oil Return Plumbing attaches to Item 21 Section 2 4 at the back of the unit 810 2125 Drain Valve Ball Valve 810 3011 Tubing Front 810 3014 Tubing Rear 813 0165 Elbow x Street 90 813 0462 Coup...
Page 47: ...alve Drain 1 1 Std Port 2 200 8867 Strap 3 Drain 3 106 6020 Bracket Assembly 4 816 0220 Insulation 5 807 2103 Switch Micro CE Straight Lever 6 220 3517 Cover Safety Switch 7 826 1366 Nut 4 40 Keps Hex...
Page 48: ...6 gauge Connectors 1 807 1068 2 Pin Female 2 807 0158 6 Pin Female 3 807 0156 9 Pin Female 4 807 0159 12 Pin Female 5 807 0875 15 Pin Female 6 807 1067 2 Pin Male 7 807 0157 6 Pin Male 8 807 0155 9 Pi...
Page 49: ...tted Pan Head 809 0918 Screw 10 24 x 826 1371 Screw 8 x 50 Slotted Hex Head Pkg of 25 826 1374 Screw 10 Hex Washer Head Pkg of 25 809 0766 Nut 10 32 Hex Head 809 0823 Nut 20 Nylock 809 0247 Nut 8 32 K...
Page 50: ...ter Dean 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2220 FAX Tech Support 1 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 6472 FE...
