Frymaster KSCF18G Installation, Operation & Service Parts Manual Download Page 75

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KSCF18G COOL ZONE SERIES GAS FRYERS

CHAPTER 8: PARTS LIST: DOUBLE & TRIPLE UNITS (218G/318G)

8-14

8.9 Over-the-Top Oil Return and Related Components

Summary of Contents for KSCF18G

Page 1: ...the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 MARCH 2007 8195712 NON CE KSCF18G Cool Zone Series Gas Fryers Ins...

Page 2: ...s installed NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTI...

Page 3: ...l gas company or gas supplier DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can...

Page 4: ...CONTENTS Page 1 INTRODUCTION 1 1 2 IMPORTANT INFORMATION 2 1 3 INSTALLATION INSTRUCTIONS 3 1 4 DAILY OPERATION 4 1 5 FILTRATION 5 1 6 PREVENTATIVE MAINTENANCE 6 1 7 TROUBLESHOOTING 7 1 8 PARTS LIST DO...

Page 5: ...nstallation and operation shall comply with those codes This appliance is only for professional use and shall be used by qualified personnel as defined in Section 1 7 1 2 After Purchase In order to im...

Page 6: ...ely to cause harmful interference in which case the user will be required to correct the interference at his own expense The user is cautioned that any changes or modifications not expressly approved...

Page 7: ...on Personnel Qualified authorized personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have had previous expe...

Page 8: ...ier immediately and file a concealed damage claim This should be done within fifteen 15 days of date of delivery Be sure to retain container for inspection NOTE Frymaster Does Not Assume Responsibilit...

Page 9: ...hree prong grounding plug for your protection against electrical shock and must be plugged directly into a properly grounded three prong receptacle Do not cut remove or otherwise bypass the grounding...

Page 10: ...ble legs or 5 inch 13 cm casters C Installation Standards 1 U S installations must meet 2 Canadian installations must meet American National Standard Institute CAN 1 B149 Installation Codes ANSI Z83 1...

Page 11: ...ryer operation 4 Do not place the fryer s flue outlet directly into the plenum of the hood as it will affect the gas combustion of the fryer 5 Never use the interior of the fryer cabinet for storage o...

Page 12: ...th legs the bottom of the legs can be screwed out up to one inch for leveling Legs should also be adjusted so that the fryer s are at the proper height in the frying station For fryers equipped with c...

Page 13: ...replacement DANGER Hot oil can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills falls and severe burns This...

Page 14: ...f installed with legs do not push against any unit edges to adjust its position Use a pallet or lift jack to lift it slightly and place it where it is to be installed B Relocating the Fryer If relocat...

Page 15: ...he topside of the base mounting plates at the factory to capture hex head screws as they are screwed in 5 Tighten the bolts to 50 in lbf 5 65 joules minimum torque 6 After legs and rear rigid casters...

Page 16: ...loor is uneven or has a decided slope place the fryer on a smooth platform C If the fryer is moved re level the fryer following the instructions given in Steps 3 3 A C D Installing Optional Swivel Cas...

Page 17: ...y installed position For information on fryer restraints see Section 2 9 3 4 Gas Connections KSCF18G Cool Zone Series gas fryers have obtained CE markings for countries and gas categories shown below...

Page 18: ...joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots Never use matches candles or any other ignition source to ch...

Page 19: ...ring any pressure testing of the gas supply system especially if the test pressures are in excess of PSI 3 45 kPa 35 mbar External gas regulators are not normally required on this fryer A safety contr...

Page 20: ...exible couplings and or quick disconnect fittings the installer must use a heavy duty AGA design certified commercial flexible connector of at least NPT with suitable strain relief attachments in comp...

Page 21: ...ailure to use qualified personnel will void the Frymaster warranty 3 5 Adjustments Adaptation To Different Gases A Proper operation of appliances requires the operator to scrupulously inspect the foll...

Page 22: ...e of gas Converting from one gas type to another requires the installation of specific gas conversion components Switching to a different type of gas without installing the proper conversion component...

Page 23: ...g changing from natural gas to propane requires special components and parts Contact a Factory Authorized Service Agent for requirements and part numbers Conversions can only be executed by qualified...

Page 24: ...cal codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 the Canadian Electrical Code CSA C22 2 or the appropriate CE community standards Do not cut or remove the grou...

Page 25: ...ng tubes 3 High limit Reset Located in the right fryer cabinet under the control panel This switch is used to reset the high limit if the cooking medium has reached high temperature safety limits The...

Page 26: ...ctivate the pump motor After the frypot is refilled and filteringiscomplete turn andpushtheoilreturnhandletoclosetheoil return valve and deactivate the pump motor Activate this handle onlywhen filteri...

Page 27: ...cause hot oil to splatter and injure the operator 3 12 Final Preparation 1 The KSCF18G frypot shortening capacity is approximately 40 5 kg 90 lb 2 Ensure fryer power switches are OFF 3 Cooking Oil Fi...

Page 28: ...il setpoint is reached At setpoint temperature the computer will display drop 6 After shortening reaches the setpoint temperature let the burners cycle at least four times then insert a thermometer or...

Page 29: ...um life for your oil 4 2 Start Up Procedures 1 If the fryer is empty pour enough oil into the frypot to fill it to the bottom OIL LEVEL line scribed on the rear wall If solid shortening is used melt t...

Page 30: ...ot flame is then proven by a flame sensor which sends a signal to the main gas supply opening the valve The operating thermostat or computer controller controls the fryer after ignition WARNING In the...

Page 31: ...re turning off the filter motor by allowing the pump to run for approximately 15 30 seconds once air bubbles appear in the frypot from the oil return line Failure to do so increases the likelihood tha...

Page 32: ...l If using solid shortening always ensure the return lines are clear before turning off the filter pump Hang any flexible lines up to drain Solid shortening will solidify as it cools and clog the line...

Page 33: ...Pull the filter pan out of the filter cabinet Remove cover 2 Remove crumb screen If crumbs are present in the crumb screen empty the screen into a fireproof container Thoroughly wash the screen in ho...

Page 34: ...3 5 2 Filter Preparation cont 5 Remove the filter screen from the bottom of the pan 6 Thoroughly clean the pan and all pan components as described for the crumb screen Step 2 7 Inspect the pickup tube...

Page 35: ...the hold down ring Press the filter paper into place with the hold down ring ensuring the paper laps against the walls of the filter pan 10 Sprinkle 1 cup 8 ounces 227 grams of filter powder evenly ov...

Page 36: ...oil DANGER Always ensure that the over the top oil return faucet is located over the frypot or an appropriate container before activating the over the top oil return system If not the hot oil will spi...

Page 37: ...oil with the L shaped Teflon brush to suspend debris prior to draining 3 Open the fryer drain valve by pushing the red handle under the frypot to be filtered to the right until it is completely open C...

Page 38: ...oil to the frypot through the spout inside the bottom of the frypot The oil will drain into the filterpan and return to the pot by the chosen method 6 Close the red drain valve by pushing the handle...

Page 39: ...ntainer If possible wash all filter pan components in hot soapy water Rinse and dry thoroughly Section 5 2 Step 7 If not the filter pan should be thoroughly cleaned at the close of each day as previou...

Page 40: ...al grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to the concent...

Page 41: ...ent and properly installed Verify that component box components e g computer controller transformers relays interface boards are in good condition and free of oil build up and other debris Inspect the...

Page 42: ...pan and close the frypot drain valve Place the oil return handle in the OPEN position Allow all oil to return to the frypot The frypot should refill in no more than 2 minutes and 30 seconds Move the o...

Page 43: ...eps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections too If a fuse continues to blow find out why Always keep in mind that t...

Page 44: ...act an authorized service technician for service if float switch is defective 2 If computer displays HELP reset high limit thermostat located in the fryer cabinet under the control panel Contact an au...

Page 45: ...High Limit Probe Temperature Probe No Ensure the probe tip is from the top of the burner tubes see illustration If the probe adjustment is correct the computer probe circuit may be faulty If probe adj...

Page 46: ...authorized service agent Possible malfunctions are a Drain microswitch may be faulty b Drain circuit is suspect c Computer is suspect 7 2 5 Pump motor won t start or stops during filtering 1 The moto...

Page 47: ...and appear lazy shortening does not come up to temperature quickly Contact an authorized service technician for service C Fryer will not reach setpoint temperature and or runs erratically 1 Incorrect...

Page 48: ...re clean and properly installed Refill pan and restart process Pump starts and abruptly stops Reset thermal overload Verify wiring harness is properly connected a damaged harness should be replaced by...

Page 49: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 7 7 4 Wiring Diagrams 7 4 1 Normally Open Float Switch Right...

Page 50: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 8 7 4 2 Normally Open Float Switch Left...

Page 51: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 9 7 4 3 CE Normally Open Float Switch Right...

Page 52: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 10 7 4 4 CE Normally Open Float Switch Left...

Page 53: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 11 7 4 5 Fast Ready 218G KSCF218GP00001...

Page 54: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 12 7 4 6 Fast Ready 218G KSCF218GP00001 KSCF218GN00007...

Page 55: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 13 7 4 7 Thermatron 230V CE...

Page 56: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 14 7 4 8 Constant Pilot Fast Ready 218G...

Page 57: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 15 7 4 9 Constant Pilot with KFC 1 218G...

Page 58: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 16 7 4 10 Oil Return 218G 318G with Vent Solenoids...

Page 59: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 17 7 4 11 CE Single...

Page 60: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 18 7 4 12 Oil Return Single...

Page 61: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 19 7 4 12 Oil Return Single...

Page 62: ...G For parts and or components not listed contact the Frymaster Service Hotline at 1 800 551 8633 or 1 318 865 1711 for additional service and parts information 8 1 Cabinetry and Related Components A 3...

Page 63: ...202 9688 Gusset Side Panel Right 13 824 1560 Channel Base 14 823 4064 Channel Leg Support 15 824 1465 Panel Wireway 16 200 8182 Post Door 17 210 1288 Joiner Strip 18 200 5036 Back Cabinet 19 106 0997...

Page 64: ...ip to mount unit to the left of a 2424G 3 212 8178 Joiner Strip to mount unit to the right of a 2424G 4 823 5404 Drain Tube to attach unit drain to a 2424G 5 803 0149 Basket Support Screen 810 2235 Ba...

Page 65: ...COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE TRIPLE UNITS 218G 318G 8 4 8 3 Component Box Computers and Related Components 1 2 3 4 5 6 7 8 9 4 10 13 12 11 Speaker mounts directly into compo...

Page 66: ...er 807 3620 Switch Filter By pass Toggle older units 8 807 3577 Circuit Breaker Filter 7 Amp 120V units 807 3538 Circuit Breaker Filter 5 Amp 208 230V units 9 810 1164 Block Terminal 10 106 6669 Inter...

Page 67: ...4 Drain Valve Oil Return and Related Components Oil Return Valves Fittings and Components 106 4717 11 12 13 14 15 16 28 27 11 17 18 19 22 21 23 24 25 26 3 Way Valve Assembly Item 13 above 106 4763 In...

Page 68: ...9918 Brace 3 Way Bottom C 106 5229 Support Oil Return Valve D 807 2104 Switch Micro roller Lever E 826 1366 Nut 4 40 Keps Hex with Extension Teeth pkg of 25 F 826 1376 Nut Keps 10 32 Hex pkg of 10 G 8...

Page 69: ...1 823 3358 Pipe Drain Right 2 823 3357 Pipe Drain Left 3 823 3221 Elbow Bracket Left 4 823 3222 Elbow Bracket Right 5 210 2311 Clamp Drain Pipe Center 6 813 0687 Nipple 1 5 NPT x Close 7 823 3440 Hand...

Page 70: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE TRIPLE UNITS 218G 318G 8 9 8 6 Filter Pan and Related Components 6 5 4 3 2 1 10 8 9 11 7 Completely Assembled Filtration Unit...

Page 71: ...823 5214 Pan Filter 2 106 7330 Screen Filter 3 803 0299 Paper Filter 4 810 2911 Ring Hold Down 5 823 4832 Crumb Basket 6 106 4693 Lid Filter Pan 7 810 0180 Handle Filter Pan Lid 8 810 2805 Caster 2 F...

Page 72: ...rner Center 6 810 2150 Burner Right 200 3081 Shutter Air CE only 7 810 2062 Orifice 2 58 mm 38 810 2048 Orifice 2 53 mm 39 Non CE 810 2060 Orifice 2 40 mm 42 CE blue 810 2059 Orifice 1 51 mm 53 Non CE...

Page 73: ...OL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE TRIPLE UNITS 218G 318G 8 12 8 8 Gas Valves Pilot Assemblies and Related Components 1 2 7 8 9 3 4 5 6 Non CE Gas Valve s CE Gas Valve s 12 11 10 13...

Page 74: ...tor 5 106 3553 Cable Ignitor 826 2117 Module Ignition Spark 106 2351SP Harness Spark Module 106 0978SP Harness Spark Module Valve 6 810 0705 Gas Line Pilot Supply x 20 810 1172 Gas Line Pilot Supply x...

Page 75: ...OL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE TRIPLE UNITS 218G 318G 8 14 8 9 Over the Top Oil Return and Related Components 16 14 1 4 13 11 2 15 10 12 17 6 3 5 8 9 7 18 21 24 22 28 26 25 19 2...

Page 76: ...813 0093 Nipple x 4 0 NPT BM replaces Item 11 in some models 12 813 0003 Tee x x BM 13 810 2700 Nipple Quick Disconnect Snaptite 14 810 2699 Coupling Quick Disconnect Snaptite 15 813 2514 Tubing Fauc...

Page 77: ...HAPTER 9 PARTS LIST SINGLE UNITS 118G 9 1 For parts and or components not listed contact the Frymaster Service Hotline at 1 800 551 8633 or 1 318 865 1711 for additional service and parts information...

Page 78: ...hield Flue 200 3649 Flue Deflector 8 210 2804 Duct Door Access 210 9416 Duct Rear Access 9 823 4321 Channel Leg Support 10 200 3491 Base Upper 11 200 3494 Base Lower 12 210 3636 Slide Front and rear 1...

Page 79: ...a 2424G 3 212 8178 Joiner Strip to mount unit to the right of a 2424G 4 823 5404 Drain Tube to attach unit drain to a 2424G 5 803 0149 Basket Support Screen 810 2235 Basket Support Grid 6 807 3484 Raj...

Page 80: ...CF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 4 9 3 Component Box Computers and Related Components 1 2 3 4 5 6 7 8 9 4 10 13 12 11 Speaker mounts directly into component b...

Page 81: ...Buss Fuse 807 3592 Fuse 2 Amp Slow Blow 7 807 3580 Switch Filter By pass Rocker 8 807 3577 Circuit Breaker Filter 7 Amp 120V units 9 810 1164 Block Terminal 10 106 6669 Interface Board Standing Pilot...

Page 82: ...T SINGLE UNITS 118G 9 6 9 4 Drain Valve Oil Return and Related Components ITEM PART COMPONENT 1 106 0754SP Oil Return Handle Assembly 2 813 0644 Nipple NPT x 1 Black Tube 3 813 0006 Bushing to NPT Hex...

Page 83: ...BM 17 813 0173 Union NPT BM 18 813 0460 Nipple x 3 NPT BM 19 813 0625 Nipple x Close NPT BM B 106 2215 Oil Suction Components 20 810 0697 Disconnect Male 21 813 0022 Nipple x Close NPT BM 22 813 0062...

Page 84: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 8 9 5 Filter Pan and Related Components...

Page 85: ...2805 Caster 2 Filter Pan 809 0070 Nut 20 Hex 826 1388 Washer O D x I D pkg of 5 8 813 0679 Plug Stainless Steel Square Head 813 0684 Plug Stainless Steel Hex Socket in bottom of pan 106 5326 Filter C...

Page 86: ...Center 6 810 2150 Burner Right 200 3081 Shutter Air CE only 7 810 2062 Orifice 2 58 mm 38 810 2048 Orifice 2 53 mm 39 Non CE 810 2060 Orifice 2 40 mm 42 CE blue 810 2059 Orifice 1 51 mm 53 Non CE CE r...

Page 87: ...18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 11 9 7 Gas Valves Pilot Assemblies and Related Components 1 2 7 8 9 Non CE Gas Valve s CE Gas Valve s 12 11 10 13 14 15 16 3 4...

Page 88: ...lectronic Ignition 4 807 1310 Flame Sensor Ignitor 5 807 3983 Cable Ignitor 826 2117 Module Ignition Spark 106 2351SP Harness Spark Module 106 0978SP Harness Spark Module Valve 6 810 0705 Gas Line Pil...

Page 89: ...KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 13 9 8 Over the Top Oil Return and Related Components...

Page 90: ...0 3 Way Oil Return Valve Assembly 12 106 5229 Support Oil Return Valve 13 210 9643 Spring Clip 14 210 9915 Cover Microswitch 15 210 9916 Support Microswitch Mount 16 807 2104 Switch CE Microroller Lev...

Page 91: ...ort Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 FAX Call Center 1 318 219 7135 Price 10 00 PRINTED IN THE UNITED STATE...

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