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Frymaster Gas Cooker GBC, Service And Parts Manual

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Frymaster Gas Cooker GBC Service And Parts Manual Download Page 34

 

2-14 

2.7.2 Cookpot 

Insulation 

4

5

1

2

9

10

11

12

3

8

7

6

NOTE:

  Cookpot shown for reference only.

Refer to Page 2-13 for cookpot components.
Refer to Page 2-8 for ignitor components.

 

 

ITEM PART 

# 

COMPONENT 

1 

900-4563 

Retainer, Cookpot Front Insulation (19.7-inches x 7.5-inches) 

2 

816-0152 

Insulation, Cookpot Front (19.5-inches x 7.5-inches x .25-inches) 

3 

816-0153 

Insulation, Cookpot Side (10-inches x 24-inches x. 25-inches) 

4 

809-0053 

Nut, 10-32 Hex 

5 900-1762 

Retainer, 

Insulation 

6 

816-0145 

Insulation, Front Bottom (3.0-inches x 14.5-inches x .25-inches) 

7 

816-0166 

Insulation, Rear Bottom (3.5-inches x 17.0-inches x .25-inches) 

8 

812-0357 

Insulation, HE Burner 

9 

826-1371 

Screw, #8 x ½-inch Drill Point Hex Head Zinc Plated (Pkg. of 25) 

10 

900-1031 

Retainer, Sight Glass 

11 

816-0053 

Insulation, Sight Glass 

12 814-0048SP 

Glass, 

Sight 

Summary of Contents for Gas Cooker GBC

Page 1: ...cial Food Equipment Service Association recommends using CFESA Certified Technicians 819 5312 24 Hour Service Hotline 1 800 551 8633 AUG 2009 Gas Cooker Models GSMS GBC and GC Including GSW and GWB Va...

Page 2: ...verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standar...

Page 3: ...1 9 1 4 1 How the Power Supply System Works 1 9 1 4 2 How the Controller Works 1 9 1 4 3 How the Autofill Autoskim System Works 1 10 1 4 4 How the Water Heating System Works 1 10 1 4 5 How the Basket...

Page 4: ...skimming Autoskim a swing away jointed faucet and an attached 16 5 gallon 62 5 liter rinse tank The GBC model is identical to the GSMS except that it does not have the swing away faucet and attached...

Page 5: ...a 4 second time delay circuit and a coil that activates the gas valve The ignitor assembly consists of a spark plug an enrichment tube and flame sensor At start up the controller power switch is plac...

Page 6: ...eplace with the new controller Re verse Step 1 to complete the process 1 3 2 Replacing Electronic Components Other than the Controller 1 Drain the cookpot and disconnect the cooker form the electrical...

Page 7: ...remove the Keps nut terminal and washer from the sensor b Inside the cookpot remove the screw from the sensor flange c Carefully pull the failed sensor from the probe block and replace with the new se...

Page 8: ...th Autofill Configuration GBC GC with Autofill Configuration Disconnect the water tubes at these compression fittings Solenoid Valve Remove the two screws at the bottom of this bracket to dismount the...

Page 9: ...r connections have been used disconnect the cooker from the incoming water supply 3 Remove the basket lift arms from the lifter rods and then reposition the cooker to gain access to the rear Remove th...

Page 10: ...essary disconnect restraints to gain proper access to components 2 Disconnect the component to be replaced see illustration below and install the replacement component NOTE If replacing the gas valve...

Page 11: ...the upper basket lift back panel must be removed 4 Remove the screws along the top edge of the control panel and open the panel by swinging it downward Disconnect the 15 pin connector from the rear of...

Page 12: ...f the terminal block Pin 7 supplies 24VAC to a heat relay which controls line voltage to the blower motor and 24VAC to the gas valve via the ignition module The transformer supplies 24VAC to the contr...

Page 13: ...l sensors If the solenoid valve opens and then closes when the water in the cookpot again reaches the sensor the Autofill feature is working properly 1 4 4 How the Water Heating System Works To preven...

Page 14: ...ROBLEM PROBABLE CAUSES CORRECTIVE ACTION A Water not turned on A Turn on Water Autofill does not add water when water level is below the normal water level sensor the shorter of the two water level se...

Page 15: ...h the basket lift in the DOWN position A If voltages are correct replace relay Basket lift does not lower when START button is pressed or rise when cooking cycle completes B Failed controller Test Che...

Page 16: ...wer inlet and fan A Clean blower B Vent tube on gas valve is clogged causing high burner gas pressure B Remove and clean vent tube C Cracked broken ceramic tiles in burner C Replace burner Burner prod...

Page 17: ...be approximately 552 Ohms 60 F 16 C 655 Ohms 100 F 38 C and 1000 Ohms 212 F 100 C See probe resistance chart on page 1 15 for other temperatures B If resistance is out of specification replace the te...

Page 18: ...532 6 11 1 103 663 3 39 4 154 811 0 67 8 205 975 7 96 1 53 535 0 11 7 104 660 0 40 0 155 814 1 68 3 206 979 1 96 7 54 537 4 12 2 105 668 8 40 6 156 817 1 68 9 207 982 5 97 2 55 539 8 12 8 106 671 5 41...

Page 19: ...TOR BASKET LIFT SHOWN IN UP POSITION SPLICE SPLICE LINE LOAD LOAD LINE 24VAC TRANS RELAY C 9 7 4 6 C A B 2 5 7 24VDC BASKET LIFT 24VAC BASKET LIFT OPTIONAL 110C RELAY 10C 4C 57C 75C 24C 101C COM 76C 7...

Page 20: ...RM GND 25V SPARK MODULE LT 1 2 3 4 8 7 6 5 SPLICE SPLICE VOLTAGE LEAD IGNITOR AS ITS MATCHING HIGH BE CONNECTED TO THE SAME NOTE FLAME SENSOR WIRE MUST CORDSET 120 VAC IGNITOR HIGH TEMP WIRE IGNITOR W...

Page 21: ...810 2229 Hanger Wire Form Basket extruded aluminum P N 803 0028 no longer avail able 3 803 0205 Rack Support 4 806 5848SP Kit Hose Swirl and Straight w Fittings 5 809 0171 Thumbscrew 20 x 1 6 823 1910...

Page 22: ...2 2 2 2 Basket Lift Components 11 DETAIL A 23 16 20 39 31 29 16 4 35 21 36 27 33 13 41 38 28 37 44 26 2 8 14 42 40 15 18 19 18 30 10 3 19 25 22 17 7 43 1 6 12 5 32 24 9 SEE DETAIL A 34...

Page 23: ...crew 10 x inch Hex Head Pkg of 25 22 809 0480 Setscrew 28 x 5 8 inch secures Item 25 to motor shaft 23 809 0508 Bolt 20 x inch SS AT Hex Head 24 813 0035 Bushing 875 Hole 25 810 0052 Bellcrank Cam 26...

Page 24: ...2 4 2 3 Cabinetry 2 3 1 GBC GC 17 18 19 9 14 15 16 21 20 22 23 19 24 25 26 27 28 10 9 8 7 1 2 3 4 5 6 11 12 13 See Page 2 6 for casters A B...

Page 25: ...sset 13 900 1940 Bracket GBC GC Control Box Mounting 14 900 1759 Bracket Pot Hold Down 15 900 1932 Retainer Flue Insulation 16 900 4654 Brace Front or Rear Top 17 824 0434 Topcap GBC GC 18 809 0266 Sc...

Page 26: ...of one GSMS cabinet and one GBC cabinet battered together using Fryer Joining Plates 9100404 Cabinet Joining Braces 9100177 and Flue Cap Joining Strips 9103122 1 2 3 4 5 6 7 8 9 10 34 11 12 16 14 15 1...

Page 27: ...08 Hinge Universal Door 15 826 1371 Screw 8 x inch Drill Point Hex Head Zinc Plated Pkg of 25 16 809 0193 Washer inch Nylon Flat 17 900 1552 Gusset 18 900 4645 Shield Basket Lift Heat 19 900 7422SP Ba...

Page 28: ...2 8 2 4 Combustion System Components 1 Cookpot shown for reference only See Page 2 13 for cookpot components 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16...

Page 29: ...1382 Natural or Propane Gas Burner w o Orifice 810 1385 Manufactured Gas Burner w o Orifice 6 823 2526 Bracket and Tube Assembly Left Air Hose 7 900 5525 Bracket Blower Support 8 816 0055 Insulation...

Page 30: ...4 26 6 27 7 12 11 9 10 17 14 13 15 12 17 16 18 19 9 20 21 22 23 24 25 28 See NOTE NOTE Item 23 is for use with 807 3366 ignition module Item 7 and requires a RAJAH connector Item 28 Item 24 is for use...

Page 31: ...x inch Slotted Truss Head Nickel Plated Pkg of 25 22 Cordset 807 0154 120VAC illustrated 807 1685 208 240VAC not illustrated 23 106 0676SP Cable Ignition used with Item 7 also requires Item 28 24 807...

Page 32: ...ssembly GBC GC does not include 4 7 106 0377 Full Featured 106 0381 w o Autoskim 106 0382 w o Autofill or Autoskim 3 Controller SMS III 106 0376E Full Featured 106 0379E w o Autoskim 106 0380E w o Aut...

Page 33: ...inch x 5 00 Probe Cover 7 Probe Block Assembly Complete 806 9365SP Angled top for use on units without Autofill option 806 9366SP Angled top for use on units with Autofill option 106 3084SP Angled to...

Page 34: ...t 19 5 inches x 7 5 inches x 25 inches 3 816 0153 Insulation Cookpot Side 10 inches x 24 inches x 25 inches 4 809 0053 Nut 10 32 Hex 5 900 1762 Retainer Insulation 6 816 0145 Insulation Front Bottom 3...

Page 35: ...ching the handle is an integral part of item 1 If it must be replaced order P N 809 0063 ITEM PART COMPONENT 1 810 1825 Valve 1 inch x 1 inch SS Drain 2 813 0070 Elbow 1 inch NPT BM 90 3 813 0146 Nipp...

Page 36: ...2 16 2 9 Gas Supply System Components 3 11 4 4 17 17 10 9 12 13 6 5 14 2 7 8 16 1 18 5 6 19 6 12 1 15 1 15 7 8 23 24 17 17 13 9 21 20 22 11 23 Non CE Assembly CE Assembly...

Page 37: ...813 0405 Nipple inch NPT x 2 00 inch BM 15 823 2004 Mount Front Gas Line 16 900 4642 Hanger Rear Gas Line 17 900 4643 Tube inch Aluminum Gas See NOTE 1 and NOTE 2 18 806 9678SP Plug CE Honeywell Gas...

Page 38: ...enoid Item 3 nut is threaded onto item 6 to secure item 14 mount to item 1 1 6 2 3 14 Detail A 4 15 13 7 5 11 7 9 12 10 8 See Detail A Autofill Piping Assembly with Faucet 4 15 5 11 7 1 16 17 Autofill...

Page 39: ...Nipple inch NPT x 4 0 inch Brass 13 900 1898 Tubing Pressure Regulator to Faucet 14 900 1905 Mount Solenoid Valve Assembly 15 910 2513 Tubing Solenoid to Cookpot 16 900 2916 Bracket Pressure Regulator...

Page 40: ...t of these units have been manufactured as single units The few double units constructed are basically two single units battered together Neither variant has a rinse tank The illustrations that follow...

Page 41: ...er Head 12 810 0045 Bushing 875 inch Diameter fits 11 16 inch hole 13 810 0387 Knob Thermostat Control 14 810 1164 Terminal Block 1 Piece Screwless 15 900 2484 Mount Operating Thermostat 16 900 2769 T...

Page 42: ...798SP Propane for the cookpot assembly with insulation Order 106 2804SP Natural Gas or 106 2805SP Propane for the complete cookpot assembly including the cookpot flue assembly burners blower insulatio...

Page 43: ...DETAIL D DETAIL C DETAIL B DETAIL A WATER SUPPLY COMPONENTS FAUCET PLUMBING SINGLE COOKPOT PLUMBING DOUBLE COOKPOT PLUMBING 3 19 6 9 1 4 8 15 2 9 14 10 4 5 18 11 7 9 1 13 5 17 12 1 4 12 17 12 10 5 3...

Page 44: ...gulator to Solenoid Valve 8 813 0022 Nipple inch Close BM NPT 9 813 0302 Elbow inch NPT X inch Tube 10 813 0448 Elbow inch Brass NPT 11 813 0450 Nipple inch NPT X 2 0 inch 12 813 0471 Nipple inch NPT...

Page 45: ...A 6 WIRING DIAGRAM FOR UNITS MANUFACTURED OCTOBER 2000 AND LATER...

Page 46: ...A 7 WIRING DIAGRAM FOR UNITS MANUFACTURED PRIOR TO OCTOBER 2000...

Page 47: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 48: ...dress 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 Price 8 00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 531...

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