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Frymaster FOOTPRINT RE80 Series, Service & Parts Manual

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Frymaster FOOTPRINT RE80 Series Service & Parts Manual Download Page 1

 

 

 

 

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using 
CFESA Certified Technicians.

 

 

24-Hour Service Hotline 1-800-551-8633

 

06/2019 

www.frymaster.com

 

E-mail: 

[email protected]

 

*8196666*

 

 
 

 

 

 

 
 

 

 

 

 

 

E4 High Production RE  

(HPRE) RE80 Electric 

 

Service & Parts Manual

 

- HPRE80, FPRE80, XFPRE80, XRE, FPRE80 and 
  RE80 Models 
- YUM YSCFRE18, XYCFRE18 and XYSCFRE18 Models 

 

Summary of Contents for FOOTPRINT RE80 Series

Page 1: ...g CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 06 2019 www frymaster com E mail fryservice welbilt com 8196666 E4 High Production RE HPRE RE80 Electric Service Parts Manual HPRE8...

Page 2: ...is appliance must be connected to the voltage and phase as specified on the rating and serial number plate located on the inside of the fryer door DANGER All wiring connections for this appliance must...

Page 3: ...tenance and any repair on your Frymaster fryer disconnect all electrical power from the fryer ELECTRICAL POWER SPECIFICATIONS Three 3 Phase Requirements kW VOLTAGE PHASE WIRE SERVICE MINIMUM SIZE AMPS...

Page 4: ...t 480V 120V Control Supply 1 17 1 13 2 PBI Basket Lift 1 18 1 13 3 Standard Component Wiring 1 18 1 13 4 KFC1 and CM4s Component Wiring 1 19 1 13 5 Component Wiring Single Phase 1 20 1 13 6 Component...

Page 5: ...Tube Assembly 2 22 2 7 Frypots and Associated Parts 2 23 2 8 Controllers 2 24 2 9 Electronics and Electrical Components 2 25 2 9 1 Component Boxes 2 25 2 9 2 Contactor Boxes 2 27 2 9 3 Fuse Boxes 2 29...

Page 6: ...e hinged slots in the control panel frame 5 Remove the controller from the control panel assembly and install the replacement controller Reinstall the control panel assembly by reversing steps 1 and 2...

Page 7: ...moving the Control Panel Frame and Top Cap Assembly 7 Reconnect the wiring disconnected in Step 3 referring to your notes and the wiring diagrams on the fryer door to ensure that the connections are p...

Page 8: ...2 pin connecting plug C 6 Use wire ties to secure any loose wires 9 Reinstall the back panels reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the...

Page 9: ...erature probe leads into the 12 pin connector C 6 see illustration below For full vat units or the right half of a dual vat unit as viewed from the rear of the fryer the red lead goes into position 3...

Page 10: ...ent out of the frypot NOTE Full vat elements consist of two dual vat elements clamped together For full vat units remove the element clamps before removing the nuts and screws that secure the element...

Page 11: ...upper cover and back panels reposition the fryer under the exhaust hood and reconnect it to the electrical power supply 1 7 Replacing Contactor Box Components 1 If replacing a contactor box component...

Page 12: ...Remove the two screws from the upper corners of the control panels and allow them to swing down see illustration and photo on page 1 1 5 Unplug the wiring harnesses and ground wires from the backs of...

Page 13: ...n the replacement frypot 21 Carefully lower the replacement frypot into the fryer Reinstall the hex head screw removed in step 7 to attach the frypot to the fryer 22 Position the element tube assembly...

Page 14: ...ated on the rear of the motor at the front of the fryer If the pump starts after resetting the thermal overload switch then something is causing the motor to overheat A major cause of overheating is w...

Page 15: ...n snake Compressed air or other pressurized gases should not be used to force out the blockage 1 9 2 Replacing the Filter Motor Filter Pump and Related Components 1 Drain the frypots into a Shortening...

Page 16: ...p is functioning correctly i e when a filter handle is placed in the ON position the motor should start and there should be strong suction at the intake fitting and outflow at the rear flush port 9 Wh...

Page 17: ...d the timing circuitry activates a coil in the basket lift relay to supply power to the lower microswitch The microswitches stop the motor at the lift s upper and lower travel limits and reverse the d...

Page 18: ...the worn gear If the lift cycles correctly but fails to remain in the up position i e goes up but then slowly settles back down into the frypot the problem is a failed motor brake A failed motor brake...

Page 19: ...hassis 11 15 OHMS Heat Contactor Coil LH R X 1 OHMS 4 of J1 Chassis 11 15 OHMS Disconnect 15 Pin harness from the computer controller before testing the probe circuit Diagnostic LED Legend CMP indicat...

Page 20: ...1 27 150 1247 66 220 1391 104 290 1534 143 360 1674 182 85 1112 29 155 1258 68 225 1402 107 295 1544 146 365 1684 185 90 1122 32 160 1268 71 230 1412 110 300 1554 149 370 1694 188 95 1133 35 165 1278...

Page 21: ...1 16 1 13 Wiring Diagrams 1 13 1 Basket Lift...

Page 22: ...1 17 1 13 2 PBI Basket Lift...

Page 23: ...1 18 1 13 3 Standard Component Wiring...

Page 24: ...1 19 1 13 4 KFC1 and CM4S Component Wiring...

Page 25: ...1 20 1 13 5 Component Wiring Single Phase 805 1786...

Page 26: ...1 21 1 13 6 Component Wiring 480V Non Filter 805 1776...

Page 27: ...1 22 1 13 7 Component Wiring Fast Ready...

Page 28: ...1 23 1 13 8 Component Wiring KFC INDIA K3000...

Page 29: ...1 24 1 13 9 Component Wiring KFC INDIA FAST...

Page 30: ...1 25 1 13 10 Contactor Box Domestic 17 kW 1 13 11 Contactor Box Domestic 21 kW...

Page 31: ...1 26 1 13 12 Contactor Box Export 17kW and 21kW...

Page 32: ...1 27 1 13 13 Contactor Box Export Chinese Foshan 17kW and 21kW 1 13 14 Contactor Box Export KFC India 17kW...

Page 33: ...ed 5 Joiner Strip 230 4766 Standard 823 7922 Church s Popeye s 230 9451 KFC India 230 5382 Battering Strip Standard 1 per 5 vat or 6 vat unit 823 7100 Battering Strip Church s 1 per 5 vat or 6 vat uni...

Page 34: ...2 2 Not illustrated 2 2 Cabinetry 2 2 1 Back Panels Tilt Housings Top Caps and Doors 1 2 3 4 8 12 10 13 11 9 5 6 7...

Page 35: ...5314 x2 x5 1 x4 2 220 5315 x3 x5 1 x6 2 2 Tilt Housing 823 7019 x1 823 6947 x2 823 6874 x3 823 7022 x4 KFC with Over the Top Filtration 823 7014 x1 823 6782 x2 823 7133 x3 Church s Popeye s 823 7072...

Page 36: ...th Switch Cut out on right for Church s Popeye s 260 0512 x3 x5 1 x6 3 With Switch Cut out on right for Church s Popeye s 260 0507 x1 With Switch Cut out on Left 260 0587 x1 Spreader Blank KFC FAST or...

Page 37: ...4 x2 Filter Cabinet 106 5622 x3 Filter Cabinet 106 4424 x4 Filter Cabinet 106 5622 x5 Filter Cabinet 106 5622 x6 Filter Cabinet 106 6643 x1 Non filter Cabinet 106 6436 x2 Non filter Cabinet 106 9425 x...

Page 38: ...Support 220 5490 Mount Contactor Box x1 11 220 4860 Bracket Lower Spring 12 Brace Upper Cabinet Front 220 0274 x1 200 9590 x2 x5 1 220 0608 x3 x5 1 x6 2 x4 13 Brace Upper Cabinet Rear 220 0274 x1 220...

Page 39: ...2 7 2 2 3 Basket Lift Assembly and Associated Parts 28 26 25 1 27 22 21 10 2 16 11 17 5 4 17 17 24 3 20 3 14 18 12 9 8 17 15 29 30 33 34 35 32 31...

Page 40: ...Lift 106 2771SP 230 250VAC Modular Basket Lift 16 809 0082 Ring Bushing Retainer 17 826 1374 Screw 10 X inch Hex Washer Head Pkg of 25 18 826 1359 Screw 4 40 X inch Slotted Round Head Pkg of 25 19 826...

Page 41: ...2 823 6172 Crumb Basket 3 810 3195 Hold down Ring 4 106 7330 Sana Grid 5 823 7534 Filter Pan 108 0253 Filter Assembly Multi vat Screen Filtration 823 6466 Crumb Basket 810 2350 Filter Screen Leaf 823...

Page 42: ...28 Hold down Ring use 812 2195 for use with 803 0173 filter paper 9 108 1029 Sana Grid 10 823 7359 Filter Pan 11 809 0823 Nut 12 810 2805 Caster 108 2428 Filter Assembly Multi vat Paper Filtration KFC...

Page 43: ...5 NPT BM 813 0298 Nipple x 2 0 NPT BM 813 0698 Nipple x 10 5 NPT BM 6 813 0838 Nipple NPT BM Close 7 813 0304 Bushing x BM Flush 813 0763 Bushing OD x ID NPT Flush 813 0889 Elbow 90 8 9 813 0342 Elbow...

Page 44: ...2 12 2 4 Drain System Components 2 4 1 Drain Valve Assemblies 5 4 1 3 2 6 11 8 9 10 108 0179 12 810 2126 12 15 13 14 16 17 108 0124 18 25 22 20 21 23 26 24 19 108 1999 108 2086 7...

Page 45: ...filtration 12 810 2126 Valve 1 Full Port 13 807 2103 Microswitch Straight Lever Drain Safety Switch 14 106 9017 Bracket Drain Safety Switch 15 901 2348 Cover Drain Safety Switch 16 809 0349 Spacer 4 0...

Page 46: ...g Without Drain Flush 6 812 2078 Downspout Center 7 823 7016 Right 8 Long 8 823 5188 Right 10 5 Long 9 200 9365 Right 9 Long no drain connection 10 823 7015 Left 12 5 Long 823 4844 Left 12 5 Long with...

Page 47: ...2 15 2 5 Oil Return System Components 20 1 2 3 9 7 10 6 8 11 5 4 12 18 15 13 19 14 16...

Page 48: ...13 0165 Elbow Street NPT 90 BM 8 813 0265 Nipple NPT x 2 BM 813 0087 Nipple NPT x 1 BM 813 0247 Nipple NPT x 3 5 BM 9 813 0281 Nipple NPT x 5 BM 10 810 1067 Flexline 8 5 813 0003 Tee NPT BM 11 106 400...

Page 49: ...osal Wand 1 2 3 4 5 ITEM PART COMPONENT 108 0528 Oil Disposal Wand Assembly 1 106 1454 Nozzle assembly with handle 2 810 1434 Hose assembly 3 816 0631 Cap red vinyl 4 823 7153 Handle 5 810 0487 Coupli...

Page 50: ...D x 5 810 2700 Nipple Quick Disconnect 6 810 2699 Coupling Quick Disconnect 7 106 3470 Valve Solenoid Female Pins 8 106 4006 Valve Oil Return 9 826 1712 120V Motor Gasket 826 2789 8 GPM Pump 10 810 11...

Page 51: ...End 4 810 1069 Flexline 5 8 x 29 50 Long 5 810 1668 Adapter Male 5 8 OD x 1 2 6 810 3160 Adapter 1 2 NPT 7 813 0022 Nipple 1 2 x Close NPT BM 8 813 0062 Elbow 1 2 90 9 813 0165 Elbow Street 1 2 x 1 2...

Page 52: ...sociated Parts 2 6 1 Element Assemblies and Hardware 1 1 2 3 4 5 12 14 15 16 13 7 9 8 10 11 NOTES Items 14 and 15 are shown as associated parts The are not part of either assembly 6 NOTE These element...

Page 53: ...2934 Element 480V 10 25kW for 21kW 812 1794 Element Sleeving 2 Temperature Probe 826 2928 Standard Temp Probe Kit Includes ty wrap and grommet 108 0790 FAST Temp Probe 809 0567 Ty wrap 3 816 0681 Grom...

Page 54: ...ement Tube Support 3 220 0122 Plate Element Tube Support Inner 4 220 0123 Plate Element Tube Support Outer 5 106 7651 Bracket Assembly LH Upper Spring 6 106 7652 Bracket Assembly RH Upper Spring 7 810...

Page 55: ...23 8423SP Frypot KFC India 2 826 2456 Thermostat Assembly High Limit Use 826 2455 for CE 816 0785 Side Insulation 816 0786 Center Insulation 221 7274 Heat Shield Left 222 7274 Heat Shield Right Topcap...

Page 56: ...M4S Computer 6 108 2296 Popeye s CM4S Computer 7 826 2329 Digital Controller Full Vat 8 826 2762 K3000 Use 807 5354 for Menu Strip 108 3114SP F3000 K3000 Locator Harness 108 0485SP Position 1 Fryer 1...

Page 57: ...2 25 2 9 Electronics and Wiring Components 2 9 1 Component Boxes...

Page 58: ...s Filter 106 9965 Harness Non filter 2 220 4465 Panel Switch 3 230 4346 Guard Switch 4 807 4036 Switch 5 220 5805 Standoff Relay Filter 6 807 4114 Relay 24VAC Coil Filter 7 807 0922 Holder Screw Type...

Page 59: ...2 27 2 9 2 Contactor Boxes...

Page 60: ...380 only Right Export China Only 108 0037 21kW 4 wire 208 240 only 108 1861 17kW Single 208 240 only 108 3521 21kW Single 208 240 only 108 3526 21kW 4 wire Single Export PBI Contactor Box Parts 1 106...

Page 61: ...or 2 810 0519 Hinge 3 221 0523 Cover LH Fuse Box 4 222 0523 Cover RH Fuse Box Used on Single Station Fryers also 5 809 0434 Nut RH Fuse Holder 6 823 5585 Box LH Fuse 7 823 5557 Box RH Fuse 823 5797 Bo...

Page 62: ...ryer Only see previous page for cover 222 0523 3 220 0801 Cover Rear Terminal Block Box 4 807 3970 Block 3 Pole 600V 175A 5 807 0070 Terminal Ground Lug 6 807 0128 Bushing Insulating Heyco 7 824 1378...

Page 63: ...Non CE 208 240V 807 3981 Export Generic 220 250V KFC Export India CE Export Not illustrated 2 10 Wiring 2 10 1 Contactor Box Wiring Assemblies 1 BLUE BLACK 1 2 3 4 5 6 BLACK BLACK BLUE BLUE 2 BLUE BL...

Page 64: ...r 2 106 9965 Component Box Harness Non filter 3 807 4765 Component Box Harness Control 4 106 9918 Filter Pump Harness 5 106 9924 Drain Safety Harness 108 0255 Drain Safety Harness KFC 1 CM4S Popeye s...

Page 65: ...2 Pin Male 7 807 0157 6 Pin Male 8 807 0155 9 Pin Male 9 807 0160 12 Pin Male 10 807 0804 15 Pin Male 11 826 1341 Terminal Female Split Pin pkg of 25 12 826 1342 Terminal Male Split Pin pkg of 25 13...

Page 66: ...8 x inch Hex Washer Slot Head 826 1371 Screw 8 x inch Hex Head ZP Pkg of 25 809 0361 809 0364 Screw 8 x inch Hex Washer Head ZP 809 0518 Screw 8 32 x inch Hex Washer Slotted Head SS 809 0104 Screw 8 3...

Page 67: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 68: ...Frymaster L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 6666 06 2019...

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