Frymaster CT16 Series Service And Parts Manual Download Page 10

1-8

PROBLEM

PROBABLE CAUSES

CORRECTIVE ACTION

A.

 

Failed computer.

A.

 

Check for 12VDC on computer pins 6 &
7.  If NOT present AND motor is running,
replace computer.  Check for 5VDC on
terminals 3 & 4 of main heater relay and
pins 1 and 6 of computer.  If NOT present
at either point AND motor is running,
replace computer.

B.

 

Broken/loose wire between computer and
latch relay, or failed latch relay.

B.

 

Check for 12VDC on computer pins 6 &
7.  If present and wiring is intact, replace
latch relay.

C.

 

Failed main heater probe.

C.

 

Determine temperature of platen then
measure main heater probe resistance at
pins 3 & 5 of 9-pin connector.  If the
probe resistance is NOT approximately
equal to the corresponding resistance in
the chart on Pages 24 and 25, replace the
probe.

D.

 

Broken/loose wire between computer and
main heater relay, or failed main heater
relay.

D.

 

Check for 5VDC on terminals 3 & 4 of
main heater relay AND on computer pins
1 & 6.  If present on pins 1 & 6, but NOT
on terminals 3 & 4, and wiring is intact,
replace the main heater relay.

Platen does not heat, but

computer display is on.

E.

 

Failed platen.

E.

 

Check for 5VDC on terminals 3 & 4 of
main heater relay and for line voltage on
terminal 2 of main heater relay and
terminal 4 of latch relay.  If expected
voltage is present at all three points,
replace the platen.

Probe Resistance Chart

For use with CT16 Series toasters manufactured with Minco Thermistor probes only.

F

OHMS

C

F

OHMS

C

F

OHMS

C

F

OHMS

C

F

OHMS

C

60

1059

16

160

1268

71

260

1473

127

360

1674

182

460

1872

238

65

1070

18

165

1278

74

265

1483

129

365

1684

185

465

1882

241

70

1080

21

170

1289

77

270

1493

132

370

1694

188

470

1892

243

75

1091

24

175

1299

79

275

1503

135

375

1704

191

475

1901

246

80

1101

27

180

1309

82

280

1514

138

380

1714

193

480

1911

249

85

1112

29

185

1320

85

285

1524

141

385

1724

196

485

1921

252

90

1122

32

190

1330

88

290

1534

143

390

1734

199

490

1931

254

95

1133

35

195

1340

91

295

1544

146

395

1744

202

495

1940

257

100

1143

38

200

1350

93

300

1554

149

400

1754

204

500

1950

260

105

1154

41

205

1361

96

305

1564

152

405

1764

207

505

1960

263

110

1164

43

210

1371

99

310

1574

154

410

1774

210

510

1969

266

115

1174

46

215

1381

102

315

1584

157

415

1783

213

515

1979

268

120

1185

49

220

1391

104

320

1594

160

420

1793

216

520

1989

271

125

1195

52

225

1402

107

325

1604

163

425

1803

218

525

1998

274

130

1204

54

230

1412

110

330

1614

166

430

1813

221

530

2008

277

135

1216

57

235

1422

113

335

1624

168

435

1823

224

535

2018

279

140

1226

60

240

1432

116

340

1634

171

440

1833

227

540

2029

282

145

1237

63

245

1442

118

345

1644

174

445

1843

229

545

2039

286

150

1247

66

250

1453

121

350

1654

177

450

1852

232

550

2049

288

155

1258

68

255

1463

124

355

1664

179

455

1862

235

Summary of Contents for CT16 Series

Page 1: ...a member of the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 JANUARY 2004 8195993 CT16 Series Toaster Service and Parts Manual ...

Page 2: ... device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits NOTICE TO CANADIAN CUSTOMERS This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standa...

Page 3: ...tly carry it through the unit with the cut face of the bun passing over the heated platen As the bun passes over the platen it is toasted At the end of the process the bun is deposited onto a holding tray The computer allows the operator to adjust the setpoint to obtain desired toasting characteristics Compression adjustment knobs also allow the operator to adjust the compression of heels and crow...

Page 4: ... knobs from their shafts 7 Remove the screws around the edge of the component housing cover and remove the cover 8 Remove the diagonal brace 9 Release the tension on the drive belt by pressing down on the belt tensioner arm and remove the belt from the pulleys 10 To remove the dual belt conveyor assembly See illustration on following page a Loosen the setscrew in the forward most drive pulley and ...

Page 5: ...onveyor assembly See illustration on following page a Detach the platen and probe wiring from the relay high limit and 9 pin connector b Loosen the setscrew in the second drive pulley from the front and remove the pulley c Remove the five flange nuts that secure the idler assembly to the housing and remove the idler assembly d Remove the two hex head screws shown in Step 11d of the illustration on...

Page 6: ...ousing f Reinstall the conveyor assembly by reversing the steps performed being sure to reattach the two ground wires with the lower of the two hex head screws removed in Step 11d Replacing the High Limit Thermostat or Heater Probe See illustration on following page 1 Turn off and unplug the unit and remove toasting conveyor in accordance with the instructions on Pages 18 19 2 To replace the high ...

Page 7: ...m their shafts 3 Remove the screws around the edge of the component housing cover 4 Disconnect the failed component s wiring then carefully lay the unit on its back 5 Remove the screws that secure the bottom cover in place and remove the cover NOTE The two cap screws that pass through the bottom of the component housing also hold the belt tensioner assembly in place 6 To replace the drive motor re...

Page 8: ... their shafts 3 Remove the screws in the edge of the component housing cover 4 Disconnect the heater leads Remove the hex head screws securing the heater in place and remove the heater see illustration on Page 1 6 5 Reverse steps 1 4 to reassemble the unit Replacing the Transformer or Relays 1 Turn off and unplug the unit 2 Pull the bun compression knobs from their shafts 3 Remove the screws in th...

Page 9: ...ng is intact replace latch relay If not present replace computer Motor is running at wrong speed i e average time for three individual buns to pass through toaster is NOT between 15 and 18 seconds A Toaster improperly configured for power supply A Check data plate for voltage rating and verify that power supply and toaster match A Improper power supply A Verify that the power supply is 20 amp sing...

Page 10: ...ent at all three points replace the platen Probe Resistance Chart For use with CT16 Series toasters manufactured with Minco Thermistor probes only F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 160 1268 71 260 1473 127 360 1674 182 460 1872 238 65 1070 18 165 1278 74 265 1483 129 365 1684 185 465 1882 241 70 1080 21 170 1289 77 270 1493 132 370 1694 188 470 1892 243 75 1091 24 175 1299 79...

Page 11: ...t wiring as of the date of manual publication They may not reflect design changes made to the equipment after publication Always refer to the wiring diagram affixed to the unit when actually troubleshooting or servicing this equipment NON CE TOASTERS ...

Page 12: ...1 10 CE AND AUSTRALIAN TOASTERS ...

Page 13: ...VOLTAGE Cover Interloc k High Limit COM NO 1 2 3 5 4 Main Heater Probe 6 7 0 1 6 8 2 4 COMPUTER 3 4 Main Heater Relay Latch Relay Drive Motor Transformer 1 2 Resistor Main Heater Cartridge Heater LINE FILTER CE AND AUSTRALIAN TOASTERS ONLY M F Fan ...

Page 14: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 15: ...ey Standard units have 17 tooth drive pulleys and an 18 tooth motor pulley The different pulleys on the CE and Australian units maintain the correct belt speed even though the RPM of the motor at 50 Hz is slightly slower than that of the motor at 60 Hz The table below identifies the components that are unique to each configuration Components Unique to CE andAustralian Units Components Unique to No...

Page 16: ...2 2 2 2 Cabinetry 1 2 3 4 5 25 30 7 29 8 29 14 16 16 17 18 19 20 21 13 27 28 9 10 22 26 11 27 12 24 23 29 30 6 ...

Page 17: ...06 2158 Cover Assembly Toaster includes Items 16 21 16 823 3656 Cover does not include Items 17 21 17 810 0066 Magnet 18 810 1683 Handle Cover 19 910 9458 Reinforcement Cover Side 20 809 0184 Washer 10 Lock 21 809 0107 Screw 8 32 x inch Slotted Round Head 22 809 0104 Screw 8 32 x inch Slotted Truss Head 23 809 0112 Screw 8 32 x 1 inch Slotted Truss Head 24 809 0247 Nut 8 32 Hex 25 809 0434 Screw 1...

Page 18: ...2 4 2 3 Conveyor Assembly Dual Belt 1 3 19 12 21 24 17 18 22 5 17 18 8 9 7 10 5 23 11 13 4 7 14 6 2 20 15 16 ...

Page 19: ...802 Bushing Tray Stabilizer Latch Support 12 810 1818 Spring 3 00 inch Long 4 6 Lbs Inch 13 810 2305 Bushing 14 816 0389 Belt Dual Conveyor 15 823 2719 Plate Assembly VT Right Pressure 16 823 3578 Plate Assembly VT Left Pressure 17 823 2722 Cam Assembly VT Long 18 823 2723 Cam Assembly VT Short 19 823 2798 Cover Assembly VT Spring 20 823 2838 Latch Assembly VT Tray 21 823 3989 Tray Assembly Dual B...

Page 20: ...2 6 2 4 Conveyor Assembly Toasting 3 6 24 18 14 19 1 12 22 20 7 5 8 15 2 11 10 13 17 16 4 31 28 29 30 25 27 28 ...

Page 21: ...lide Assembly Belt Tension 19 910 8246 Guide Crumb Shield 20 910 8254 Brace VT Platen Tray 21 910 8512 Bracket Slide Assembly Receiver 22 810 1722 Grommet 5 inch I D x 1 05 inch O D Integral component of Item 1 23 810 2013 Roller VT Drive Integral component of Item 3 24 810 1810 Bushing Teflon Integral component of Item 3 25 807 3037 Thermostat High Limit Integral component of Item 4 26 910 8637 S...

Page 22: ...2 8 2 5 Electronic Components 1 2 3 4 5 6 7 12 11 13 14 15 8 9 10 ...

Page 23: ...250V 3A fuse for CE Australian transformer 5 807 0979 Transformer 208 240VAC 12VAC 50 60 Hz 43VA Non CE 7 806 9296 Computer Assembly VT 8 807 3196 Heater 240V 165W Cartridge 9 807 3064 Switch Cover Interlock 10 806 9796 Resistor Assembly Holding Tray 11 807 3243 Cordset Standard Twist Lock 12 807 3198 Cordset Hooded Twist Lock 13 807 3242 Cordset Pin and Sleeve 14 807 3529 Cordset CE VT 15 807 385...

Page 24: ...0V VT Drive 2 810 2302 Drive Belt 3 106 2128 Bracket Assembly VT Idler Pulley 4 826 1368 Nut 20 Serrated Flange Pkg of 10 5 Pulley Motor Driven 810 2565 18 Tooth Non CE 810 2704 21 Tooth CE and Australian 6 106 2723 Tensioner Assembly Drive Belt 7 810 2566 Pulley 17 Tooth Dual Belt Drive 8 810 2564 Pulley 17 Tooth Toasting Belt Drive 9 106 2703 Fan Assembly VT Motor Cooling ...

Page 25: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 26: ...hreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 FAX Tech Support 1 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 5993 JANUARY 2004 ...

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