Frymaster BIH52 Series Service Manual Download Page 102

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4-31

4.4.5 Wiring

Filter Box Wiring

ITEM

PART #

COMPONENT

806-8021SP 120V U.S. and 100/120V Non-CE Export Upper 9-Pin Plug Assembly

806-7494SP 120V U.S. Lower 9-Pin Plug Assembly

806-6725SP 230V CE Upper 9-Pin Plug Assembly

806-6719SP 100/120V Non-CE Export and 230V CE Lower 9-Pin Plug Assembly

810-1062

Cable, Filter Box Lower 9-Pin Plug to 807-2001 15-Pin (C2) Connector

807-2001

Cable, 810-1062 C2 Connector to Filter Terminal Block

806-6728SP Pump Motor to Filter Box Wiring Assembly

810-0366

Strain Relief 9-pin

WIR0287SP 120V U.S. Filter Box Internal Wiring

WIR0233SP 100-250V CE and Non-CE Export Filter Box Internal Wiring

* Not illustrated.

Gas Valve Wiring

ITEM

PART #

COMPONENT

806-3941SP Harness, Full Vat Gas Valve

806-3940SP Harness, Dual Vat Gas Valve

806-9678SP Plug Assembly, CE Gas Valve

Summary of Contents for BIH52 Series

Page 1: ...THE UNITED STATES SERVICE HOTLINE 1 800 24 FRYER JUNE 2005 8195423 FOR YOUR SAFETY Do Not Store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Th...

Page 2: ...led in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration N...

Page 3: ...ammable liquids or vapors in the vicinity of this or any other appliance DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a pro...

Page 4: ...NTY PROVISIONS FRYPOTS Applies to fryers manufactured after December 1 2003 only 1 If a frypot develops a leak within ten years after installation Frymaster will at its option either replace the compl...

Page 5: ...r credit After 60 days no credit will be allowed F WARRANTY EXCLUSIONS This warranty does not cover equipment that has been damaged due to misuse abuse alteration or accident such as improper or unaut...

Page 6: ...nts 3 8 3 6 1 Replacing the Controller or the Controller Wiring Harness 3 8 3 6 2 Replacing the Temperature Probe or High Limit Thermostat 3 9 3 6 3 Replacing the Interface Board 3 10 3 6 4 Replacing...

Page 7: ...pot Assembly Components 4 15 4 3 3 1 Full Vat Frypot Assembly Components 4 15 4 3 3 2 Dual Vat Frypot Assembly Components 4 17 4 3 4 Service Frypot Kits 4 19 4 3 5 Gas Manifolds Single BIH52 MH52 Unit...

Page 8: ...bordered boxes similar to the ones below CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of the system CAUTION Example of a CAUTION box WARNING...

Page 9: ...e The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment If necessary the user...

Page 10: ...ics of the fryer causing longer recovery time It also frequently causes delayed ignition To provide the airflow necessary for good combustion and burner operation the areas surrounding the fryer front...

Page 11: ...for operation Place the gas control valve in the OFF position in case of a prolonged power outage Do not attempt to use the equipment during a power outage FCC COMPLIANCE The user is cautioned that a...

Page 12: ...er is in use The restraining cable and installation instructions are packed with the flexible hose in the accessories box that was shipped with your unit 2 Single unit fryers must be stabilized by ins...

Page 13: ...or 25 2 x 3 40 2 x 3 40 10 mbar 9 mbar G30 28 30 or 50 2 x 2 05 2 x 2 05 17 mbar 17 mbar G31 37 or 50 2 x 2 05 2 x 2 05 20 mbar 18 5 mbar CE Standard for Incoming Gas Pressures for Fryers Manufactured...

Page 14: ...37 G20 20 G30 G31 28 30 37 G20 20 G31 37 50 G20 20 G30 G31 30 G20 20 G30 G31 28 30 37 II2ELL3B P II2H3B P II2Esi3 II2Esi3P II2H3B P II2E3B P II2H3 II2H3 II2H3 II2H3 II2H3 II2L3B P II2L3P UNITED KINGD...

Page 15: ...re connected to the gas supply line at the rear of the unit When using thread compound use very small amounts on male threads only Use a pipe thread compound that is not affected by the chemical actio...

Page 16: ...s Single Vat Dual Vat Natural Gas Lacq G20 under 20 mbar 7 6 5 Natural Gas Gronigue G25 under 25 mbar 10 9 Natural Gas Gronigue G25 under 20 mbar 10 9 Butane G30 at 28 30 or 50 mbar 17 16 5 Propane G3...

Page 17: ...NSTRUCTIONS 1 Between G20 and G25 type Natural Gas adjust the gas pressure at the regulator Refer to the CE Standard Burner Manifold Gas Pressure Chart Do not change the orifice 2 Between a 2nd family...

Page 18: ...ed behind the control panel is connected to an ignitor assembly at the burner The ignition module performs three important functions it provides an ignition spark supplies voltage to the gas valve and...

Page 19: ...different interface board designs Although the boards differ in ap pearance basic functioning and electrical connections are the same from one to another In late 2000 a new unfused ignition module de...

Page 20: ...o the ignition and gas valve circuits when the computer controller heat logic circuit calls for heat Relay K4 switches 120VAC to the blower motor when either K1 or K2 closes The relays on this board a...

Page 21: ...S VALVE NOT USED NOT USED 12 VAC XFMR J2 PIN 14 TEMP PROBE J2 PIN 3 12 VAC XFMR NOT USED NOT USED J2 PIN 13 TEMP PROBE NOT USED NOT USED 24 VAC IN MAIN GAS VALVE via HIGH LIMIT NOT USED NOT USED 120 V...

Page 22: ...25 F to 450 F 218 C to 232 C The different types of thermostats have different part numbers for CE and Non CE configured models and are not interchangeable 3 2 Accessing Fryers for Servicing DANGER Mo...

Page 23: ...n Honeywell ON OFF 2 Remove the pressure tap plug from the gas valve assembly Typical Non CE Valve Assembly Typical CE Valve Assembly Pressure Tap Plug 2 Insert the fitting for a gas pressure measurin...

Page 24: ...e lg ia n G 2 5 7 0 m b a r s in g le o r d u a l G a s S in g le V a t D u a l V a t N a tu ra l G as L a cq G 2 0 u n de r 20 m ba r 7 6 5 N a tu ra l G as G ron iq u e G 2 5 u n de r 25 m ba r 1 0...

Page 25: ...meter Connect the negative lead of the meter to the terminal from which the sensing wire was removed 3 Place the fryer power switch in the ON position to light the burners After the frypot temperature...

Page 26: ...trol panel frame in place and remove the frame 9 Remove the component box mounting screws and rotate the top of the component box out of the cabinet Carefully pull it out far enough to disconnect the...

Page 27: ...corners of the control panel and swing the panel open from the top allowing it to rest on its hinge tabs 3 Disconnect the wires from the ignition module marking or making a note of the wires and term...

Page 28: ...Remove the screws that secure the shield or shield assembly to the cabinet framing and pull the shield out of the fryer to expose the combustion air blower assembly 1 Disconnect the blower wiring har...

Page 29: ...the fryer 5 Reinstall the blower shield or shield assembly 6 Light the fryer in accordance with the procedure described in Chapter 3 Section 3 1 7 After the burners have been lit for at least 90 secon...

Page 30: ...E BLOWER ASSEMBLY TYPICAL CE BLOWER ASSEMBLY ON UNITS BUILT AFTER APRIL 1999 Adjusting Air Gas Mixture CE Units Built Through April 1999 CE units built through April 1999 are equipped with a shield as...

Page 31: ...manifold or the union Reverse steps 1 5 to install the replacement gas valve 3 6 8 Replacing a Burner Assembly DANGER Drain the frypot or remove the handle from the drain valve before proceeding furth...

Page 32: ...P N 826 0932 for dual vat frypots 13 Reverse steps 1 through 9 to reassemble the components 14 Fill the frypot with oil Turn the fryer on turn off or bypass the melt cycle and operate the unit for at...

Page 33: ...gas lines and enrichment tubes from the burner orifices and ignitor assemblies 13 Remove the frypot hold down bracket 14 Remove the screws from the flue cap sides and back and lift it clear of the fr...

Page 34: ...on components Dual vat units have one piece components 7 Remove the upper combustion chamber insulation retainer and insulation 7 8 Remove the inner upper combustion chamber insulation retainer and in...

Page 35: ...3 18 Disassembling A Frypot Full Vat Illustrated Spacers Spacer 10 9 1 11 8 7 6 5 4 2 3...

Page 36: ...ere 6 5 4 7 9 8 2 1 1 24 23 21 22 3 10 11 13 12 14 15 19 17 16 20 18 15 Install the upper burner rails 2 with the heat deflectors slanting toward the rear of the frypot The rails will cover the L shap...

Page 37: ...ing and alignment are correct The burner should slide freely into and out of the rails The upper rail can be bent slightly to increase or decrease tension on the burner and the edges of the slot can b...

Page 38: ...cknuts 33 Install the upper oil zone insulation 21 by pressing it under the upper combustion chamber metalwork Secure the insulation with the bracket 22 and self tapping screws 34 Install the upper bu...

Page 39: ...ted on the fryer experiencing ignition failure Verify that the quick disconnect fitting is properly connected the fryer is plugged in the main gas supply valve is open and the cir cuit breaker for the...

Page 40: ...ay be incorrect or fluctuating gas pressure Verify that the incoming gas pressure pressure to the gas valve is in accordance with the appropriate CE or Non CE Standard found in Section 2 3 of this man...

Page 41: ...t this problem Flames shooting out of the flue are usually an indication of negative pressure in the kitchen Air is being sucked out of the burner enclosure and the flames are literally following the...

Page 42: ...er ranges are used The M100B computer performs the recovery test when the fryer is first turned on and anytime there after when the temperature of the oil drops below 250 F 121 C such as when cold coo...

Page 43: ...o filter oil or shortening that was not heated Cold oil and shortening are thicker and cause the pump motor to work harder and overheat If the motor hums but the pump does not rotate there is a blocka...

Page 44: ...te the pump relay coil when the handles are moved to the ON position The activated pump relay coil pulls in the pump motor switch supplying power to the pump motor Pump Relay Coil Micro switches Pump...

Page 45: ...ed with sealant All other square drain components remain unchanged Rear Flush Sub System A one piece welded rear manifold and Dormont stainless steel flexlines replace the various pieces of NPT piping...

Page 46: ...e click or vibration of both the pump solenoid and the manifold solenoid 3 7 6 Leakage Problems Leakage of the frypot will usually be due to improperly sealed high limit thermostats temperature probes...

Page 47: ...h limit or a failed wire between the interface board and the gas valve On units with built in filtration cause may also be a failed drain safety switch No Check continuity of high limit and continuity...

Page 48: ...GV J1 PIN 9 J3 PIN 9 FULL OR RIGHT VAT J3 PIN 8 J1 PIN 8 24 VOLT CIRCUIT With Interface Board 806 3398 or 106 0386 and Two 807 1006 FV DV 807 2971 FV DV or 807 3365 DV Ignition Modules LED 4 PWR High...

Page 49: ...ULE V1S PWR left side V2S LED 5 GV J3 PIN 9 Jumper LED 3 24V 24V TRANSFORMER K2 IGNITION MODULE PWR right side V1D LED 5 GV J3 PIN 9 J3 PIN 8 LED 4 PWR HIGH LIMIT SWITCH GAS VALVE DRAIN SAFETY SWITCH...

Page 50: ...n Section 2 3 of this manual Yes Is outgoing gas pressure in accordance with tables on page 3 7 of this manual Yes Gas valve is OK Yes Probable cause is misadjusted or failed gas valve Adjust gas valv...

Page 51: ...rtening using a thermometer or pyrometer placed at tip of probe Is resistance through J3 pins 2 and 6 J1 pins 2 and 6 for left side of dual vat approximately equal to that given in Probe Resistance Ch...

Page 52: ...1469 126 55 1049 13 106 1156 41 157 1262 69 208 1367 98 259 1471 126 56 1051 13 107 1158 42 158 1264 70 209 1369 98 260 1473 127 57 1053 14 108 1160 42 159 1266 71 210 1371 99 261 1475 127 58 1055 14...

Page 53: ...239 513 1975 267 310 1574 154 361 1676 183 412 1778 211 463 1878 239 514 1977 268 311 1576 155 362 1678 183 413 1780 212 464 1880 240 515 1979 268 312 1578 156 363 1680 184 414 1781 212 465 1882 241...

Page 54: ...2 9 11 8 5 4 3 1 J2 11 11 4 4 13 13 14 14 10 10 5 5 3 3 1 1 2 2 GV RIGHT IGNITION MODULE 25V ALARM TD VALVE GND BNR GND RIGHT IGNITOR LEFT IGNITION MODULE 25V ALARM TD VALVE GND LEFT IGNITOR SD M LINE...

Page 55: ...ODULE ALARM TD VALV E GND BNR GND RIGHT IGNITOR LEFT IGNITION MODULE 25V ALARM TD VALVE GND LEFT IGNITOR S D M LINE VOLTAGE GND BNR DRAIN SAFETY SWITCH H52 SERIES FULL VAT BEFORE JUNE 1996 AFTER JULY...

Page 56: ...GV R HEAT LED 4 R PWR V1D ALARM LED 6 12V L HEAT LED 2 L PWR ALARM V2S POWER ON OFF TROUBLE HEAT T J3 6 2 12 9 11 8 5 4 3 1 J2 11 11 4 4 13 13 14 14 10 10 5 5 3 3 1 1 2 2 G V DUAL SPARK IGNITION MODU...

Page 57: ...DULE TD BNR GND GND ALARM 25V LEFT IGNITOR VALVE TEMP PROBE 12V GV HIGH LIMIT LINE VOLTAGE 3 1 5 9 8 4 6 2 J1 L HEAT LED 2 K1 HEAT RELAY 12V LED 6 L GV LED 1 L PWR V2D ALARM 15 15 14 14 6 6 12 12 2 2...

Page 58: ...L HEAT LED 2 K1 HEAT RELAY 12V LED 6 L GV LED 1 L PWR V2D ALARM 15 15 14 14 6 6 12 12 2 2 1 1 POWER ON OFF TROUBLE LEFT IGNITION MODULE 12 2 T M T M A A ON OFF SD HV A 1K 47K 1 50 A 1K 47K 1 50 DRAIN...

Page 59: ...GROUND TO T2 C5 PIN 2 TO J3 PIN 5 12VDC LINE VOLTAGE COM LINE VOLTAGE L1 LINE VOLTAGE L1 GROUND 24VAC 12VAC 12VAC LINE VOLTAGE COM FROM TRANSFORMER BOX N C N O COM AIR SWITCH CE AND SOME EXPORT UNITS...

Page 60: ...82C 12V TRANS RELAY 3 4 6 5 1 2 LOAD 18C 16C 21C 28C BLOWER 17C 102C 23C 16C PROBE TEMP 18C 14C 39C 38C 40C LINE 24V TRANS 10C 23C 4C 105C SOUND DEVICE SOUND 1 J2 28C 11C 25C OIL C NC NO RETURN SWITCH...

Page 61: ...DRAIN SWITCH PROBE TEMP RED WHITE BLACK FULL VAT TO J3 PIN6 TO J3 PIN2 TO J3 PIN9 COMPUTER GROUND 81C GND VALV E VALV E ALAR M BURNER ORG BLK 25V 25V GND BLUE BLK GRN BLK ORG WHT LINE VOLTAGE COM LIN...

Page 62: ...RELAY GV SENSE 2 ALARM GND VALVE GND 24VAC GND 24VAC SPARK 2 SPARK 1 GND BURNER VALVE ALARM SENSE 1 SENSE 2 ALARM GND VALVE GND 24VAC GND 24VAC SPARK 2 SPARK 1 GND BURNER VALVE ALARM SENSE 1 COMPUTER...

Page 63: ...TO J3 PIN9 HI LIMIT TO J3 PIN2 TO J3 PIN6 WHITE RED TEMP PROBE A RELAY LEFT DUAL DUAL OR FULL RIGHT RELAY J2 GND V1S ALARM POWER V1D GND BLUE GREEN 25V 25V GROUND ORANGE BURNER GROUND VALVE VALVE ALAR...

Page 64: ...08C 11C TO PIN 1 4 5 6 26C 9C MOTOR TO PUMP 14C T2 T1 62C 92C 9 8 7 8050902D 3 2 1 6 5 4 SOLENOID PUMP 10C 1 2 HEATER PUMP 3 51C 27C 7 8 9 BIH52 Filter Box Wiring Diagram U S CE and Non CE Export TO P...

Page 65: ...9C WHT 8 9 BLUE 26C WHT 2 3 1 10C BLK 7 9 8 10 4 5 6 12C WHT 1C BLK 12 1 5C ORG 4C RED 8050504C 8C BLK 120V CONFIGURATION SHOWN USE TERMINALS 11 AND 12 FOR 12V OUTPUT NOTE USE TERMINALS 7 AND 8 FOR 2...

Page 66: ...OTE USE TERMINALS 7 AND 8 FOR 24V OUTPUT USE TERMINALS 11 AND 12 FOR 12V OUTPUT 8050529B 12 4C RED 5C ORG 1 GRN YLW 10C BLK 11C WHT 3C WHT 7 11 10 9 8 12C WHT 6 2 3 4 5 1 3 2 26C WHT 1C BLK 7C ORG 9C...

Page 67: ...HT 7C ORG 1 2 2C GRN YW 5C ORG 9 6 3 8 7 4 1 5 2 NC 25C 5 4 NO 1 2 COM 3 120V CONFIGURATION SHOWN 24C WHT 17C ORG WHT ORG NEUTRAL 120 VAC 22C BLK 3 N 18C BLUE 11 12 10 8 9 7 2 1 4 5 23C WHT 20C BLK 6...

Page 68: ...OUTPUT 14C GRN YLW 19C ORG BLACK 10 ORANGE WHITE GREEN 4C RED RED 6C BLUE 12 11 1 2 8C BLK ORG WHT GREEN TO BODY 1 12C WHT 9 8 7 BLK 10C BLK 11C WHT 1C BLK 4 5 6 9C WHT 3C WHT 3 2 NEUTRAL RED HOOD RE...

Page 69: ...ANGE 12C WHT RED 18C BLUE 24C WHT BLK 1C BLK 40C BLK 1 2 4C RED 8C BLK 5C ORG NC 20C BLK 22C BLK 13C BLK 41C WHT 4 5 6 1 2 19C ORG 9C WHT 16C RED 17C ORG 23C WHT 4 5 6 1 3C WHT 21C WHT 7C ORG 15C WHT...

Page 70: ...HT 20C BLK 17C ORG 16C RED 2C GRN YLW 3C WHT 23C WHT 15C WHT NC NO 5 4 1 2 3 COM GRN YLW BLUE 230V 1 50HZ N N FRYER 3 FRYER 4 46C ORG 51C BLK 37C BLK 31C ORG 33C ORG 30C RED 28C GRN YLW 27C BLK 52C WH...

Page 71: ...asket Support 8 826 0900 Kit Chain Restraint 7 910 7443 Top Connecting Strip 9 Coupling Gas Line Female Quick Disconnect 810 0070 inch 810 0073 1 inch 810 0478 Gas Line Flexible with Cut Off Valve 10...

Page 72: ...4 2 4 2 Cabinetry Components 4 2 1 BIH152 and MH152 Cabinet Components 1 2 3 10 9 4 18 16 17 18 12 23 21 13 14 26 27 22 7 8 20 5 28 6 9 19 15 11 21 25 24 26 27 28 BIH152 MH152...

Page 73: ...l BIH152 Base Left Side 13 902 5526 Channel BIH152 Base Right Side 14 900 4389 Channel BIH152 Base Rear 15 900 4179 Channel MH152 Cabinet Base Front and Rear 16 806 8421 Rail Assembly BIH152 17 910 56...

Page 74: ...teries Detail of Gusset and Filter Rail Construction Detail of Base Assembly Construction NOTE Items 26 and 27 are not used on CE units 1 2 3 5 4 6 7 8 16 9 10 11 12 15 14 13 16 16 18 17 19 20 21 20 2...

Page 75: ...w 10 32 x 4 inch Shoulder all models 14 809 0189 Washer inch SS Flat 15 809 0053 Nut 10 32 Hex 16 900 7687 Channel Side Base all models 17 Channel Rear Base 900 7686 BIH252 900 9420 BIH352 900 2390 BI...

Page 76: ...52 809 0413 Spacer Door Post 1 4 inch ID x 4mm nylon washer Not illustrated 4 2 3 MH52 Cabinet Components Batteries NOTE MH52 cabinetry was standardized with BIH52 cabinetry beginning with units manuf...

Page 77: ...2000 10 2 inches x 46 6 inches 900 9424 After 5 Nov 2000 18 72 inches x 46 88 inches Back Upper Cabinet MH452 900 2413 Before 6 Nov 2000 9 66 inches x 62 36 inches 900 7714 After 5 Nov 2000 18 72 inc...

Page 78: ...es 2 MH352 900 2528 Before 6 Nov 2000 18 inches x 17 5 inches plus 900 2527 200 0771 After 5 Nov 2000 17 75 inches x 40 7 inches MH552 900 9623 Before 6 Nov 2000 18 inches x 33 inches After 5 Nov 2000...

Page 79: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 80: ...Related Parts 7 5 3 9 1 2 4 6 8 10 11 12 14 13 15 16 17 18 24 25 26 19 20 21 22 23 NOTE Items 19 through 26 are shown disproportionately larger than other items for clarity Fluecap Assemblies Cap N Sp...

Page 81: ...452 New 823 3070 Kit 826 1216 BIH552 New 823 3069 Standoffs 15 900 2406 BIH152 MH152 16 900 2407 BIH252 MH252 17 900 2408 BIH352 MH352 18 900 2409 BIH452 MH452 200 6556 BIH552 MH552 Basket Hangers and...

Page 82: ...750 BIH552 MH552 Control Panel Frame Assembly Older Topcaps See Note on previous page 6 824 0641 BIH152 Topcap New 823 0873 w out hole in front 7 823 2657 JBIH152 Topcap Japanese units 8 824 0544 BIH2...

Page 83: ...8 x inch Hex Head Pkg of 25 for attaching Item 5 to cabinet 6 806 4487SP Pin Assembly Door Hinge 7 809 0193 Washer inch Nylon Flat 8 826 1343 Spring Door Hinge Pkg of 10 9 Liner Door 900 2485 BIH52 MH...

Page 84: ...P 240V 50 60 Hz 3 106 3000SP Blower Assembly Left 230V 50 60 Hz with 2 8 inch 7 11 cm wide housing CE and Non CE 4 106 3001SP Blower Assembly Right 230V 50 60 Hz CE with 2 8 inch 7 11 cm wide housing...

Page 85: ...16 0059 Gasket Only 826 0981 Natural Gas G20 G25 826 0982 Propane Butane G30 G31 826 1002 Manufactured Gas 10 Orifice 810 1221 2 00 mm Propane Butane 0 4999 Ft 0 1524 M Japan 810 1325 2 05 mm Propane...

Page 86: ...t 1 2 3 4 5 6 7 8 6 9 10 11 11 3 12 6 13 14 15 14 16 17 18 19 20 7 21 22 7 23 23 24 24 25 25 26 27 28 29 29 28 30 31 32 33 7 34 35 33 36 37 38 39 40 41 41 Full Vat Frypot Components See Page 4 19 for...

Page 87: ...63 Seal Full Vat Frypot Left 22 824 0864 Seal Full Vat Frypot Right 23 812 0404 Insulation Frypot Seal 24 Kit Burner Replacement for use on either side includes Item 25 826 1072 Natural and Propane Ga...

Page 88: ...Frypot Components See Page 4 19 for list of Service Frypot Kits and Insulation Kits 1 2 3 4 5 6 7 8 6 9 10 11 3 12 13 14 13 15 16 7 17 18 7 19 20 21 21 22 22 24 23 24 25 26 26 27 28 27 28 29 30 31 7 3...

Page 89: ...ight 21 812 0404 Insulation Frypot Seal 22 Kit Burner Replacement for use on either side includes Item 23 826 1072 Natural and Propane Gas 826 1073 Manufactured Gas 23 816 0577 Insulation Burner 24 82...

Page 90: ...8SP two Plenum Gaskets 816 0057 one Upper Frypot Insulation Retainer 900 1515 and all spacers screws nuts and washers required for installing the insulation 826 0929 Full Vat 826 0930 Dual Vat Insulat...

Page 91: ...Valves 810 0801 0802 only 8 809 0107 Screw 8 32 x inch Slotted Round Head 9 900 8740 Mount Valve Plate used with CE Gas Valve 810 1715 only 10 813 0022 Nipple inch NPT Close 11 813 0173 Union inch NP...

Page 92: ...22 29 4 26 4 26 11 14 15 1 12 27 10 39 20 37 39 Typical Configuration for Systems using non CE Gas Valves 826 1122 or 826 1123 Typical Configuration for Systems using CE Gas Valve 810 1715 34 31 36 3...

Page 93: ...4 813 0110 Nipple inch NPT x 1 inch 3 8 cm 15 813 0066 Elbow inch NPT x 90 16 813 0478 Nipple inch NPT x 12 inch 31 8 cm 17 813 0271 Tee inch NPT x inch Branch 18 813 0386 Nipple inch NPT x 12 inch 30...

Page 94: ...4 23 4 3 7 Gas Valves Gas Lines and Fittings 1 2 3 4 6 5 7 8 9 10 11 12 13 14 22 23 24 25 15 16 17 18 19 20 21 26 28 27 27 29 30 30 27 27...

Page 95: ...ale NPT Brass 17 813 0507 Coupling inch NPT Brass 18 813 0378 Cross Fitting inch Female NPT Brass 19 810 1026 Tee inch NPT Street Brass 20 813 0495 Tee inch Male NPT Branch Brass 21 813 0377 Tee inch...

Page 96: ...4 Electronics 4 4 1 Computers Controllers and Associated Components 1 3 4 5 2 1 1 2 JC ABC DEF GHI JKL MNO PQR STU VWX YZ 1 2 3 4 5 6 7 8 9 0 2 6 7 8 Discontinued M100B Computer Replaced by M2000 com...

Page 97: ...Gas Fryer Solid State 806 3007 With 6 second Melt Cycle 806 3571 With 8 second Melt Cycle 4 Controller McDonald s Dual Vat Gas Fryer Solid State 806 3009 With 6 second Melt Cycle 806 3572 With 8 secon...

Page 98: ...P 5 807 0833 Relay 12V 5Amp Latch 6 807 3843 Fuse 3A 250V Subminature 7 106 0386 Interface Board double fuse protected use with 807 3365 807 1006 or 807 3366 806 4973 Interface Board used with 240V ma...

Page 99: ...4 Relay CE 18 Amp 1 3 HP 24V Coil 5 Pole 6 809 0096 Screw 6 32 x inch Slot Head 7 809 0250 Nut 6 32 Keps Hex 8 807 0800 Transformer 120 24VAC 50 60Hz 50VA 9 807 2176 Transformer Dual Voltage 100 or 12...

Page 100: ...21 22 27 25 26 13 25 32 13 12 33 34 35 31 36 15 16 17 18 19 13 12 13 40 41 38 25 39 20 21 22 MH152 CE BIH352 MH352 BIH452 MH452 CE BIH452 MH452 BIH352 MH352 CE 37 18 19 MH152 BIH252 MH252 BIH252 MH25...

Page 101: ...ck 3 Position Push In Terminal used in CE units 18 826 1359 Screw 4 40 x inch Slotted Round Head Pkg of 25 19 826 1366 Nut 4 40 Keps Hex Pkg of 10 20 807 0070 Terminal Lug 21 826 1363 Screw 8 32 x inc...

Page 102: ...810 1062 Cable Filter Box Lower 9 Pin Plug to 807 2001 15 Pin C2 Connector 6 807 2001 Cable 810 1062 C2 Connector to Filter Terminal Block 806 6728SP Pump Motor to Filter Box Wiring Assembly 810 0366...

Page 103: ...3 4 5 6 Power Cords ITEM PART COMPONENT 1 806 9786 3 Wire without Plug 450V Non CE Export 2 806 5332SP 3 Wire with 3 Prong Molded Plug U S CE and Non CE Export 3 806 6083 5 Wire with 4 Prong Twist Loc...

Page 104: ...t Front Position CE Internal Wiring Bundles 2 807 0156 9 pin connector WIR0288 100 240V BIH152 U S CE and Non CE Export WIR0109 100 240V MH152 U S and Non CE Export WIR0100SP 7 100 240V BIH252 MH252 U...

Page 105: ...t Section with 1 Bracket 15 86 inches 40 3 cm 10 823 2210 Dual Vat Closed Outlet Section with 2 Brackets 15 86 inches 40 3 cm 11 823 2212 Dual Vat Right End Inner Section 3 57 inches 9 1 cm 12 823 219...

Page 106: ...ace to face 10 9 14b 14b 13 12 15 16 16 17 17 17 17 23 24 25 26 20 20 27a 28 29 30a 31 31 33 33 Dual Vat Valves Detail of Valve Each valve ships with these parts Replacement locknuts are available as...

Page 107: ...n Valve 15 816 0220 Insulation Drain Safety Switch 16 826 1366 Nut 4 40 Keps Hex Pkg of 25 17 809 0539 Nut inch 2 Way Lock 18 809 0540 Nut inch 2 Way Lock 19 900 2609 Handle FV Drain 210 8967 Handle F...

Page 108: ...assembled to base assemblies for illustrative purposes However Base Assemblies 106 0043SP 806 8804 and 806 8848SP do not include Items 1 2 3 and 4 These items must be ordered separately Items 8 and 9...

Page 109: ...and later used with all three assemblies 824 0558 Cover Motor Prior to September 1999 2 900 1949 Standoff Filter Wiring Box used with all three assemblies 3 900 7557 Cover Suction Tube used with all...

Page 110: ...6 7 11 12 14 13 9 8 Standard BIH52 Filter Motor and Pump September 1999 and Later Standard BIH52 Filter Motor and Pump Prior to September 1999 7 2 15 16 1 1 17 6 6 6 2 7 7 7 11 20 20 19 21 20 20 22 2...

Page 111: ...AC 810 1037 208 250VAC 17 900 1958 Support Oil Return 18 810 1003 Valve 180 3 way Ball 19 813 0022 Nipple inch x Close 20 813 0062 Elbow inch x 90 21 813 0098 Nipple inch x 6 inch 22 813 0087 Nipple i...

Page 112: ...4 41 4 5 2 3 Filter Pan Assemblies and Associated Components 1 2 3 5 4 6 8 11 12 13 14 15 16 7 9 17 18 19 20 10 10 21 22 23 24 25...

Page 113: ...23 1979SP Pan Filter has no screen alignment pins in pan bottom 10 809 0422 Screw 10 32 x 7 16 inch Slotted Truss Head 826 1490 Kit Filter Pan Check Valve Service consists of Items 11 through 16 11 81...

Page 114: ...except for Items 4 and 14 are the same for Left Handle and Switch Assembly 15 16 17 19 18 18 20 21 Right Oil Return Valve Assembly All components except for Items 4 and 5 are the same for Left Oil Re...

Page 115: ...2 Rear Flush Oil Return 14 Cover BIH52 Rear Flush Oil Return Microswitch 901 2214 For use in left handle and switch assemblies 902 2214 For use in right handle and switch assemblies 15 826 1366 Nut 4...

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