Frymaster BID80 Series Installation & Operation Manual Download | Manualshive

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BID80 SERIES GAS FRYERS

CHAPTER 5: BUILT-IN FILTRATION

5-5

5.2.1 Assembling the Filter (cont.)

4.

Sprinkle 8 ounces of filter powder on the
filter sheet. Ensure the powder covers the
filter paper evenly.

5.

Place the crumb screen in the filter pan.
Allow the crumb screen to rest on the top
edges of the hold-down ring.

6.

Place filter pan covers (2) onto the filter pan
assembly. Ensure the front cover is correctly
positioned over the slip fitting.

Sprinkle the proper amount of filter powder evenly
over the paper.

Crumb screen properly placed.

Fully assembled pan with proper placement of lid
over slip fitting.

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Summary of Contents for BID80 Series

Page 1: ...mercial Food Equipment Service Association recommends using CFESA Certified Technicians Price 10 00 24 Hour Service Hotline 1 800 551 8633 819 5896 APRIL 2002 BID80 Series Gas Fryers Installation Operation Manual BID80 Series With Built In Filtration ...

Page 2: ... the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES ...

Page 3: ...cts a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material Additional information can be o...

Page 4: ...n 2 1 2 2 Principles of Operation 2 1 2 3 Rating Plate 2 1 2 4 Pre Installation 2 1 2 5 Air Supply and Ventilation 2 3 2 6 Equipment Installed at High Altitudes 2 3 2 7 Receiving and Unpacking Equipment 2 4 3 INSTALLATION 3 1 3 1 Installing the Fryer 3 1 3 2 Leveling the Fryer fryers equipped with legs only 3 1 3 3 Installing Casters and Legs 3 2 3 4 Gas Categories 3 3 3 5 Electrical Connections 3...

Page 5: ...r Magic III 5 Computer 6 4 7 PREVENTATIVE MAINTENANCE 7 1 7 1 General 7 1 7 2 Daily 7 1 7 3 Weekly 7 1 7 4 Periodic Annual 7 2 7 5 Stainless Steel 7 3 8 TROUBLESHOOTING 8 1 8 1 General 8 1 8 2 Pilot Burner Malfunction 8 1 8 3 Main Burner Malfunctions 8 2 8 4 Wiring Diagrams 8 4 9 PARTS LIST 9 1 9 1 Accessories 9 1 9 2 Cabinetry and Related Components 9 2 9 3 Computer and Related Components 9 4 9 4...

Page 6: ...cation of your nearest factory authorized service center To assist you more efficiently always provide the service technician with the model number gas type serial number and the nature of the problem 1 4 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified Class A d...

Page 7: ...roughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones below CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system WARNING WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to mal...

Page 8: ...Qualified Service Personnel 1 Qualified service personnel are those who are familiar with Frymaster equipment and have been authorized by Frymaster to perform service on Frymaster equipment All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Frymaster equipment A list of Frymaster Factory Authorized Servi...

Page 9: ...on The incoming gas flows through orifices and is mixed with air in the burners to create the correct ratio for proper combustion The mixture is ignited at the front end of each heat tube by the pilot light Internal diffusers slow the flame as it goes through the burner tube This slower and more turbulent flame gives much better heat transfer to the walls of the tubes thereby heating the oil bette...

Page 10: ...minimum clearance of 6 inches 15 cm side and 6 inches 15 cm rear and equipped with factory supplied 6 inch 15 cm adjustable legs or 5 inch 13 cm casters DANGER Local building codes usually prohibit a fryer with its open tank of hot oil from being installed beside an open flame of any type whether a broiler or the open burner of a range C Installation Standards 1 U S installations must meet 2 Canad...

Page 11: ...the room D Do not place the fryer s flue outlet directly into the plenum of the hood as it will affect the gas combustion of the fryer E Never use the interior of the fryer cabinet for storage or store items on shelving over or behind the fryer Exhaust temperatures can exceed 425ºC and may damage or melt items stored in or near the fryer F Adequate distance must be maintained from the flue outlet ...

Page 12: ...d the dealer If your equipment arrives damaged 1 File claim for damages immediately regardless of extent of damage 2 Visible loss or damage Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed loss or damage If damage is unnoticed until equipment is unpacked notify freight company or carrier immediately and file a concealed damage...

Page 13: ...he unit may not function efficiently the oil may not drain properly for filtering and in a line up it may not match adjacent units C Adjust to the high corner and measure with the spirit level If floor is uneven level the unit with the screw adjustments on each leg ensure minimum clearances as discussed in Chapter 2 are maintained during the leveling procedure D Re leveling If the fryer is moved r...

Page 14: ...ools Ensure that all four bolts are evenly tightened E For fryers with casters there are no built in leveling devices The floor where the fryers are installed must be level 1 4 20 x 3 4 Hex Bolt 1 4 20 Hex Head Locknut Washer Leg Support Assembly Front Channel or Rear Channel 1 4 20 x 3 4 Hex Bolt Front Channel or Rear Channel Front or Rear Leg with Mounting Plate Adjust as needed Front View Rear ...

Page 15: ...ck disconnect devices if used shall likewise comply with national and local codes DANGER The fryer MUST be connected to the gas supply specified on the rating and serial number plate located on the back of the fryer door DANGER If gas odors are detected the gas supply MUST be shut off at the main shut off valve The local gas company or FASC should be contacted immediately to rectify the problem A ...

Page 16: ...d Seal pipe joints with a sealant resistive to LP gas When using thread compound on gas piping use very small amounts and only on male threads Use a pipe thread compound that is not affected by the chemical action of LP gases DO NOT apply thread compound to the first two pipe threads doing so will cause clogging of the burner orifices and control valve C Manual shut off valve This gas service supp...

Page 17: ...other way G Only qualified service personnel should make adjustments to the regulators H Orifices The fryer can be configured to operate on any available gas The correct safety control valve appropriate gas orifices and pilot burner are installed at the factory While the valve can be adjusted in the field only qualified service personnel should make any adjustments with the proper test equipment I...

Page 18: ...r in the absence of local codes with the National Electrical Code ANSI NFPA 70 latest edition DANGER This fryer is equipped with a three prong grounding plug for protection against electrical shock and must be plugged directly into a properly grounded three prong receptacle DO NOT CUT REMOVE OR OTHERWISE BYPASS THE GROUNDING PRONG ON THIS PLUG The rating plate and wiring diagram are located inside...

Page 19: ...hermostat and high limit control sensing bulbs into the frypot are tight WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypots Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning DANGER Never...

Page 20: ...power ON again Repeat Steps 1 3 4 2 Boil Out Procedure DANGER Never leave the fryer unattended during the boil out process If the boil out solution boils over turn the fryer off immediately and let the solution cool for a few minutes before resuming the process To lessen the chance of boil over turn the fryer s gas valve knob to the PILOT position occasionally WARNING Do not drain boil out solutio...

Page 21: ...d the high limit thermostat F Do not allow the water level to decrease below the bottom OIL LEVEL line in frypot during boil out operation G After boil out is complete press the switch to turn fryer off and then drain the solution from the frypot Place a metal pan or bucket under the drain port to collect the water from the frypot DO NOT ALLOW BOIL OUT SOLUTION TO DRAIN INTO FILTER PAN H Close the...

Page 22: ...air spaces around the tubes Do not disturb or bend the sensing bulbs Never set a complete block of solid shortening on top of the heating tubes To do so will damage the heating tubes and frypot and void the warranty C Press the switch to turn fryer on The burners will initially operate in the MELT CYCLE mode until the shortening reaches 180 F 82 C It will then automatically switch to normal operat...

Page 23: ...s WARNING When operating the filtration system never leave the filter unattended The action of the oil moving through the hose lines could jolt a flexible return hose where applicable out of the filter pan spraying hot oil and causing severe burns DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some f...

Page 24: ...ipped with a built in filtration system Photos used in the procedural illustrations may differ slightly from the filter unit that came with the frying system The following procedures apply to all BID80 Series fryers equipped with built in filter systems Typical built in filter installed in a single fryer unit ...

Page 25: ...hot soapy water and dry thoroughly 5 2 1 Assembling the Filter The BID80 Series filter system uses filter paper held in place by a hold down ring to filter impurities and debris from the cooking medium The filter pan is assembled with the following components see illustration below 1 Filter pan 2 Filter support grid 3 Filter paper 4 Hold down ring 5 Crumb screen 6 Rear pan cover 7 Front pan cover ...

Page 26: ...aper covers the filter pan bottom and laps two inches onto the pan wall 3 Position the hold down ring on top of the filter paper Ensure the hold down ring seals around the support grid This prevents air from getting into the system Support grid properly placed in filter pan Ensure filter paper overlaps two inches on all sides and is evenly distributed under the hold down ring Hold down ring positi...

Page 27: ... Place the crumb screen in the filter pan Allow the crumb screen to rest on the top edges of the hold down ring 6 Place filter pan covers 2 onto the filter pan assembly Ensure the front cover is correctly positioned over the slip fitting Sprinkle the proper amount of filter powder evenly over the paper Crumb screen properly placed Fully assembled pan with proper placement of lid over slip fitting ...

Page 28: ...ent operational procedures 5 3 1 General Overview The filter pump is turned on only after the shortening oil is brought to operating temperature and drained into the prepared filter pan The filter motor is then engaged and oil is drawn through filter paper and pumped back into the frypot The frypot s drain remains open during the filtering process Allow the oil to cycle through the filter paper fo...

Page 29: ...p used to measure filter powder Stainless Steel Crumb Scoop for removing large debris from shortening oil prior to filtering Note Always wear oil resistant insulated gloves and or protective gear when working with hot oil 5 4 Operating the Filter DANGER Draining and filtering of cooking oil or shortening must be accomplished with care to avoid the possibility of a serious burn caused by careless h...

Page 30: ...ryer with the burner lit Doing so will result in a flash fire if the oil or shortening splashes onto the burner Also applying burner heat to an empty frypot will severely damage the frypot and void all applicable warranties DANGER NEVER attempt to clear a clogged drain valve from the front of the valve Hot oil or shortening will rush out creating the potential for severe burns DO NOT hammer on the...

Page 31: ...ion 5 2 1 Assembling the Filter 2 Remove fry baskets from frypot Prior to filtering skim any large debris from the shortening oil Use extreme caution as shortening oil is at or near operating temperature 350 F 177 C 3 Remove the support grid from the frypot using the clean out rod Stir the oil with the L shaped Teflon brush to suspend debris prior to draining Prior to filtering skim any large debr...

Page 32: ...an disconnect is properly connected pull the red handle to drain the frypot into the filter pan 5 After all oil shortening has drained from the frypot into the filter pan pull the yellow handle to open the oil return line and activate the filter pump Pull the red handle to open the drain valve Pull the yellow handle to open the oil return valve and activate the filter pump ...

Page 33: ...ow the oil to circulate for approximately 5 minutes process known as polishing to remove suspended particles 8 After the filter cycle is complete close the drain valve push the red handle until it stops and allow the fryer to refill see this section Step 4 for additional reference Clean all sediment and suspended particles from the burner tubes and frypot as the oil begins to circulate Use care no...

Page 34: ... and deactivate the filter pump see this section Step 5 for additional reference 10 If the oil level is low add oil until the level is at the top OIL LEVEL line Remember the oil is at operating temperature 11 Replace the frypot grid using care not to splash hot oil Turn the fryer on Allow the shortening oil to bubble for 10 15 seconds to ensure evacuation of all shortening oil in the return lines ...

Page 35: ...nd of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypots Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit...

Page 36: ...Program Lock and Temperature Check Switch locks program in computer and or displays frypot temperature when depressed 4 5 Power Switches either switch turns power ON or OFF 6 7 Product and Coding Switches provides access to computer and programming functions 8 Programming Switch used when reprogramming the computer memory WARNING Before turning on computer ensure the fryer is filled with cooking o...

Page 37: ... LEVEL line when the vegetable oil is at its programmed cooking temperature It may be necessary to add vegetable oil to bring the level up to the proper mark after the oil has reached the programmed cooking temperature If solid shortening is used the MELT cycle MUST be used to melt the shortening It may be necessary to add solid shortening to bring the level up to the proper mark after the packed ...

Page 38: ...lt cycle on a full pot depress the R button To cancel the melt cycle on a split pot use the L button for left side pot and the R button for right side pot will be replaced by The decimal point between digits 1 and 2 will illuminate indicating that the burners are on C Cook cycle operation is initiated by pressing the product switch 1 The basket lift on fryers so equipped will lower the product int...

Page 39: ...r reading NOTE The electronic circuitry can be affected adversely by current fluctuations and electrical storms If for no apparent reason the computer does not function or program properly reset the computer by unplugging the power cord and plugging it back in 6 2 Programming the Computer Magic III 5 Computer 1 Activate the computer by pressing either switch 2 To enter the program mode first press...

Page 40: ...appear in the right display If a product requires shaking during the cooking process set the shake time by pressing the number of minutes to cook before shaking Press the switch to lock in the time If no shake time is required press 0 and press the switch Example Total cook time 3 00 minutes shake after cooking 1 00 minute At the end of 1 00 minute a beeper will sound and the product button indica...

Page 41: ...to Celsius 1 To change the computer temperature from Fahrenheit to Celsius or Celsius to Fahrenheit press either switch 2 Press the switch will appear in the left display 3 Enter 1 6 5 8 in that sequence The computer will automatically convert the temperature from Fahrenheit to Celsius or Celsius to Fahrenheit 4 Press the switch to display the temperature in the newly selected mode 6 2 3 Constant ...

Page 42: ...grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions and precautionary statements for use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces A Remove and wash all removable parts B Clean all exterior surfaces of the cabinet Do not use cleaners steel wool or any oth...

Page 43: ... and properly installed Verify that component box components i e computer controller transformers relays interface boards etc are in good condition and free from oil migration build up and other debris Inspect the component box wiring and verify that connections are tight and that wiring is in good condition Verify that all safety features i e drain safety switches reset switches etc are present a...

Page 44: ...tion Allow all cooking oil shortening to return to the frypot indicated by bubbles in the cooking oil shortening or on units with Power Showers cessation of oil flow from the Power Shower Return the oil return handle to the OFF position The frypot should refill in no more than 2 minutes and 30 seconds To ensure good fryer health and a safe environment the fryer should be checked and adjusted perio...

Page 45: ...ed are those most commonly encountered To troubleshoot perform the test set up at the beginning of each condition Follow each step in sequence 8 2 Pilot Burner Malfunction A Pilot will not ignite no evidence of gas at pilot burner 1 Check that gas valve is open and gas is present at the gas valve 2 Check pilot burner orifice for dirt or lint 3 Remove pilot burner gas supply line and check for cont...

Page 46: ...ombination gas valve may be defective replace if necessary B Main burner flames are small and appear lazy shortening does not come up to temperature quickly 1 Check gas pressure at the pressure tap of the gas valve Use dial type or standard water type U gauge manometer With burner in operation the pressure should be 4 W C 10 mbar for natural gas and 11 W C 27 5 mbar for propane 2 If not remove the...

Page 47: ...he temperature setting and or runs erratically 1 Incorrect location of sensor probe or defective temperature sensor 2 Loose wiring wire connection E Fryer shortening temperature cannot be controlled fryer runs at high limit temperature 1 Defective operating thermostat or temperature probe 2 Call Service Technician ...

Page 48: ... CIRCUIT BREAKER BY PASS CB T2 T1 VOLTAGE IGNITION GAS SYSTEM HIGH LIMIT OPTIONAL DRAIN SWITCH 10 TO INTERFACE BOARD Solid State Digitial Controller or CM III COMPUTER 2 1 12 11 9 8 7 6 5 4 3 12 11 2 1 IF USED 2 1 14 13 15 11 12 THERMOSTAT DRAIN SWITCH 11C RED C 24V 12V WHT BLK GND VALVE GAS GRN PV MV PV MV 42C BLUE 43C BRN 44C WHT SEN MV PV PV MV GND TH TR NC IGN IGNITOR 240V 230V 220V 208V SWITC...

Page 49: ...TEMP PROBE 12V LINE VOLTAGE 3 1 5 7 8 4 2 J1 L HEAT LED 2 RL 1 12V LED 6 L GV LED 1 L PWR V2D 15 15 14 14 6 6 2 2 1 1 POWER ON OFF 10 2 T M T M A A ON OFF SD F1 24V C NO NC C NO NC R1 R2 RL1 12VDC 2PST RL2 12VDC SPST NOT USED RL3 12VDC 2PST RL4 12VDC SPST NOT USED Sound Device Sound Terminal 1 Loud Terminal 2 Medium Terminal 3 Low To Terminal Tab on Computer Interface Board RL1 PWR PWR V1D V2D RL2...

Page 50: ...PARTS LIST 9 1 9 1 Accessories 1 2 3 4 5 ITEM PART COMPONENT 1 803 0301 Basket Fry 6 x 8 x 16 Optional 2 810 2122 Grid Assembly Frypot 3 210 3458 Basket Hanger D180 4 803 0278 Brush Teflon L Shaped 5 106 2470SP Vat Cover Frypot Optional ...

Page 51: ...BID80 SERIES GAS FRYERS CHAPTER 9 PARTS LIST 9 2 9 2 Cabinetry and Related Components 1 2 3 4 5 6 7 21 15 14 19 13 20 17 23 22 18 16 12 11 10 9 8 ...

Page 52: ...g Handle Screw Access 816 0529 Bumper Rubber Self Adhesive 809 0193 Bushing Nylon Door Pin 10 210 1151 Panel Outer Door 11 810 2105 Handle Chrome With Screws 12 810 0066 Magnetic Catch Door 13 200 3403 Base Lower Frame 200 3461 Cover Access Lower Frame Base 2 Required 14 823 3745 Base Upper Frame 15 823 3724 Channel Leg Support Right and Left 16 200 3459 Base Leg Channel 17 210 3588 Slide Front Fi...

Page 53: ...BID80 SERIES GAS FRYERS CHAPTER 9 PARTS LIST 9 4 9 3 Computer and Related Components 4 5 7 8 9 11 10 6 12 1 2 3 13 14 15 15 16 ...

Page 54: ...ess Wire Computer To Interface Board 10 810 1164 Block Terminal Power In 816 0217 Insulation Terminal Block 11 806 7179SP Sound Device 12 807 3680 Thermostat High Limit 450 F Manual Reset 810 2046 Spring Spacer High Limit Bulb 13 807 3580 Switch Rocker Filter Pump Bypass Switch 14 807 3538 Circuit Breaker 5 Amp 15 807 1321 Holder Fuse Buss Fuse 807 3592 Fuse 2 Amp 16 106 1424 Probe Assembly Sensor...

Page 55: ...r Microswitch 3 200 1940 Handle Drain Arm Push Pull 4 807 2104 Microswitch 5 809 0842 Nut Nylock 4 40 6 816 0220 Insulation Microswitch 7 200 1257 Retainer Nut Drain Valve Arm 8 810 2127 Drain Valve 1 9 200 1269 Guard Microswitch 10 823 3429 Handle Drain Valve 11 816 0547 Cap Handle Red 12 823 3747 Elbow Bracket Assembly Drain Valve 13 813 0784 Drain Nipple 6 Not Illustrated ...

Page 56: ...3 0684 Plug Hex Socket 3 8 NPT 813 0679 Plug 1 8 SS Square Head Female Disconnect 2 823 3748 Grid Bottom Filter Pan 3 803 0289 Paper Filter 22 x 34 100 Sheets 803 0002 Powder Filter Carton 4 823 3742 Ring Hold Down Weighted 5 823 3736 Basket Tray Crumb 6 823 3741 Lid Pan Rear 7 823 3739 Lid Pan Front 8 810 2141 Caster 2 Filter Pan Not Illustrated ...

Page 57: ...BID80 SERIES GAS FRYERS CHAPTER 9 PARTS LIST 9 8 9 6 Frypot Burners and Related Components 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 15 16 17 18 19 20 28 29 30 25 26 27 21 22 23 24 31 ...

Page 58: ...reet 90 NPT BM 13 807 3628 Valve Gas Honeywell x 10 W C 14 813 0112 Nipple x 2 NPT BM 15 813 0066 Elbow 90 NPT BM 16 813 0635 Nipple x 2 NPT BM 17 813 0174 Union NPT BM 18 813 0109 Nipple x Close NPT BM 19 813 0168 Elbow Street 90 NPT BM 20 813 0359 Coupling x 1 62 NPT 21 810 0705 Gas Line Pilot One Piece 23 22 807 1553 Pilot Assembly LP 23 807 1310 Sensor Flame 24 807 1315 Cable Ignition 25 810 2...

Page 59: ...BID80 SERIES GAS FRYERS CHAPTER 9 PARTS LIST 9 10 9 7 Oil Return Components 2 2 14 13 4 15 16 17 18 19 20 27 28 24 25 26 22 21 23 1 To Frypot 2 3 4 4 5 5 2 6 6 7 8 9 10 10 11 11 12 14 13 1 29 ...

Page 60: ...turn 18 813 0608 Coupling x Full NPT BM 19 810 0697 Disconnect Male Suction Manifold 20 826 1392 O Ring Suction Manifold Disconnect Qty 5 21 816 0548 Cap Handle Yellow 22 823 3187 Handle Oil Return 23 823 3344 Handle Oil Return Arm Push Pull 809 0885 Washer 3 8 x 1 x 0 83 Type A Plain 24 202 1233 Bracket Oil Return Microswitch RH 826 1389 Screw 20 x Hex Head Qty 10 809 0823 Nut Nylock 20 809 0825 ...

Page 61: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 62: ...port Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 Price 10 00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 5896 APRIL 2002 ...

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