frost-trol AIRY Series Installation And Maintenance Manual Download Page 1

Page: 1 / 41

TRANSLATION OF THE
ORIGINAL DOCUMENT

For additional copies visit:

www.frost‐trol.com

Versión: 4

D004003

INSTALLATION AND MAINTENANCE MANUAL

GLACIERS

SOLID LINES

Summary of Contents for AIRY Series

Page 1: ...TRANSLATION OF THE ORIGINAL DOCUMENT For additional copies visit www frost trol com Versión 4 D004003 INSTALLATION AND MAINTENANCE MANUAL GLACIERS SOLID LINES ...

Page 2: ...PT OF REFRIGERATED CABINET 13 1 8 DAMAGE SUSTAINED IN TRANSIT 14 1 9 TECHNICAL ASSISTANCE 14 1 10 STORAGE 14 2 INTALLATION OF REFRIGERATED DISPLAY CABINET 15 2 1 CABINET LOCATION 15 2 2 UPACKING 15 2 3 INSTALLATING THE DRAINAGE SISTEM 16 2 4 LEVELLING 16 2 5 ASSEMBLY 16 2 6 INSTALLATION S DRYING 24 2 7 THERMOSTATIC VALVE CONTROL 24 2 8 ELECTRICAL CONNECTION 25 2 9 CLEANING 26 3 OPERATION 27 3 1 IN...

Page 3: ... copies visit www frost trol com GLACIERS SOLID LINES D004003 Versión 4 2 6 1 MALFUNCTIONS 36 6 1 1 THE UNIT DOESN T START UP OR IT STOPS 36 6 1 2 THE UNIT DOES NOT GET COLD ENOUGH 36 6 2 FINAL SHUTDOWN 38 6 3 DISMANTLING THE CABINET 38 6 4 DECLARTION OF ROHS CONFORMITY 39 7 GUARANTEE 39 ...

Page 4: ......

Page 5: ... the unit to break down It s mandatory to leave 8cm between the cabinet rear wall and the supermarket wall to ensure the airflow Keep clear of obstructions all ventilation openings of the cabinet enclosure Don t use metallic or cutting objects to accelerate the defrost process It may scratch or damage inner surfaces Gloves should be worn to protect hands when cleaning inside the evaporator This wi...

Page 6: ...l servicing of the unit For the electrical connection it is mandatory to incorporate a switch disconnector in accordance with installation regulation This switch has to be directly connected to supply terminals and has to be able to provide full disconnection in all poles under overvoltage Category III conditions The power cords must be properly spread out safe from shocks and far from liquids wat...

Page 7: ...ontact qualified service personal before disposal It is completely forbidden to perforate the cabinet If this occur it could create irreparable damages If you wish to stick adhesive signs onto the cabinet only use thin foil Do not lay thick insulating layers on the external walls of the equipment as this could compromise cabinet performance In order to reduce flammability related risks this cabine...

Page 8: ...oductivity from these units and also so that the Marketing Director is able to gain the maximum commercial return possible Read this manual carefully and store it with the refrigeration unit Pay particular attention to the sections that emphasize your safety Follow these instructions to ensure that the unit will run smoothly and its life span may be long and productive We are open to any suggestio...

Page 9: ...or the sale of frozen foods our islands will attract the attention of the end customer thanks to the perfect visibility of the products on display with the predominance of large panoramic panes of FullVision glass and the introduction of transparent elements around the perimeter In this family a lot of effort has gone into improving the ergonomic design reducing the height of the cabinet slightly ...

Page 10: ...1 4 882 34 3 4 448 17 5 8 108 4 1 4 1184 46 5 8 1104 43 1 2 1100 43 1 4 505 19 7 8 338 13 1 4 859 33 7 8 HI0P874088DND MÓDULOS 1875 2500 3750 400 15 3 4 MÓDULOS 1875 2500 3750 870 34 1 4 918 36 1 8 448 17 5 8 108 4 1 4 1184 46 5 8 408 16 1124 44 1 4 1100 43 1 4 859 33 7 8 505 19 7 8 338 13 1 4 946 37 1 4 HI0P874088DPD 400 15 3 4 870 34 1 4 882 34 3 4 505 19 7 8 448 17 5 8 338 13 1 4 1102 43 3 8 11...

Page 11: ...D 400 15 3 4 830 32 5 8 882 34 3 4 505 19 7 8 448 17 5 8 338 13 1 4 108 4 1 4 762 30 2025 79 3 4 2104 82 7 8 2020 79 1 2 MÓDULOS 1875 2500 3750 HI1P834088DND 400 15 3 4 830 32 5 8 918 36 1 8 505 19 7 8 448 17 5 8 338 13 1 4 108 4 1 4 762 30 555 21 7 8 2044 80 1 2 2104 82 7 8 2020 79 1 2 1050 41 3 8 MÓDULOS 1875 2500 3750 HI1P834088DPD 400 15 3 4 882 34 3 4 505 19 7 8 448 17 5 8 338 13 1 4 630 24 3...

Page 12: ... 1 4 882 34 3 4 505 19 7 8 448 17 5 8 338 13 1 4 1102 43 3 8 1142 45 1100 43 1 4 108 4 1 4 802 31 5 8 HI0C874088DND CC MÓDULOS 1320 1510 1910 2160 400 15 3 4 870 34 1 4 918 36 1 8 505 19 7 8 448 17 5 8 338 13 1 4 1112 43 3 4 1142 45 1100 43 1 4 108 4 1 4 586 23 1 8 802 31 5 8 951 37 1 2 HI0C874088DPD CC MÓDULOS 1320 1510 1910 2160 400 15 3 4 Incremento por lateral Increase for each gable end Acroi...

Page 13: ...s and the maximum and minimum product temperature In order to access the EPREL database you can either scan the QR code from the energy label provided with the appliance or access the EPREL website and introduce the model identifier see Table 1 I QR CODE II BRAND NAME III MODEL IDENTIFIER IV EFFICIENCY CLASS SCALE V EFFICIENCY CLASS VI AE kWh year VII EXPOSITION SURFACE m2 VIII MAXIMUM AND MINIMUM...

Page 14: ...PERATURE OF APPLICATION MAXIMUM TEMPERATURE OF THE HOTTEST PRODUCT MINIMUM TEMPERATURE OF THE COLDEST PRODUCT ºC ºC ºC L1 15 18 15 18 L2 12 18 12 18 L3 12 15 12 15 Table 3 Temperature depending on class for freezing cabinets 1 6 OPERATING THE COOLING SYSTEM The condensing unit requires an air temperature of at least 20ºC and a maximum of 30ºC for efficient ventilation of the condenser The minimum ...

Page 15: ...installation of the refrigerated display cabinet or cooling system please contact our Technical Department If you need to get in contact with Frost Trol with regard to a specific element please make sure that you are able to quote the model and serial number This information can be found on the nameplate which is located inside the refrigerated display cabinet 1 10 STORAGE Do not storage the cabin...

Page 16: ... condensing units into the cabinet or onto its condensing unit The refrigerated display cabinet must not be installed in places where explosive gases are present Do not expose the equipment to atmospheric agents If the chosen location is not suitable for the installation of the cabinet inform the Construction Manager or the person responsible for the supermarket accordingly so that they can either...

Page 17: ...ipe provided in the cabinet Place siphons to prevent bad smells Place the drip piping in the flow direction The tubes should be secured so that the siphons do not have to support their entire weight Connect the drip pipes to an adequate manifold to allow a correct dripping Protect the drip piping system against freezing as needed Do not install drip piping in contact with not insulated suction lin...

Page 18: ...position 4 3 in position 3 When the units final positions have been determined you may proceed to fit them together either manually or mechanically be careful to ensure that no pressure is exerted on fragile components such as glass insulation glass or other weak components When welding the refrigeration tubes take particular care to protect the parts of the unit that could be damaged by the heat ...

Page 19: ...tructions for joining two units together with pictures to help 1 2 3 2 2 2 3 1 3 Nº CODE COMPONENT QTY 1 UTAL000825 ALLEN SCREW DIN 912 8x25 GALV 1 2 UTAL008101 ALLEN SCREW DIN 8x100 GALV 6 UARA000701 WASHER M 8 DIN 9021 GALV 8 UTUE000800 M 8 GALVANIZED NUT DIN 934 S 4 3 ENSAMBLADOR MÓDULOS 4 UVAR000200 ALINGMENT ROD 4x70 5 UEXT000103 ASSEMBLY BUMPER 6 UTAU014998 TAE 4 2x13 SCREW 2 X 1250mm ...

Page 20: ... 4 19 1 Place the cabinets in its correct location in the supermarket Pick up the cabinet from back side as showed in Fig 1 Lift the unit and remove the covers or wooden bases on the adjustable bases of the cabinet 2 Before putting down the cabinets on the ground screw on the adjustable bases Screw them on fully so as to allow better adjustment later Fig 2 ...

Page 21: ...d on the framework of other one If the cabinet has inox bumper fit them using the bumper aligner 5 Fig 1 8 Check critical cabinet points front glass height fringe and readjust if necessary 9 Bring the cases close to each other by using a tightening clamp Tightening clamps are to be placed on the cabinet framework cabinet legs and rear panes if possible 10 Remove the transparent plastic screws of t...

Page 22: ... If the cabinet has doors o Stick the T trim profile on the junction of the assembled cabinets cross profiles If necessary trim the leftover edges of the profile Fig 6 o Fit and stick the sealing cup and then screw it from the bottom with two UTAU015027 for each sealing cup Fig 7 17Fit the rubber profile on the plinth panels Fig 8 18 Finally screw the plinth Fig 8 ...

Page 23: ...N AND MAINTENANCE MANUAL TRANSLATION OF THE ORIGINAL DOCUMENT For additional copies visit www frost trol com GLACIERS SOLID LINES D004003 Versión 4 22 1 1 2 3 3 3 2 2 3 3 1 2 4 MODELOS DND FIG 1 FIG 3 FIG 2 FIG 4 ...

Page 24: ...LATION AND MAINTENANCE MANUAL TRANSLATION OF THE ORIGINAL DOCUMENT For additional copies visit www frost trol com GLACIERS SOLID LINES D004003 Versión 4 23 TORNILLO ALLEN DIN 912 4X25 FIG 5 FIG 6 FIG 7 FIG 8 ...

Page 25: ...d the Schrader valve 2 7 THERMOSTATIC VALVE CONTROL In order to obtain maximum evaporator efficiency the expansion valves should be adjusted to have a reheating value of 3 to 6 degrees When viewed from the front the expansion valve is situated on the far left of the unit To ascertain the reheating value measure the evaporation pressure on the Schrader valve which is located on the unit Read the pr...

Page 26: ...ions in full For the electrical connection it is mandatory to incorporate a switch disconnector in accordance with installation regulation This switch has to be directly connected to supply terminals and has to be able to provide full disconnection in all poles under overvoltage Category III conditions Before plugging into the mains check that the supply voltage is the same as the voltage indicate...

Page 27: ...re showed in the nameplate see Chapter 5 Electric diagrams are in the electric box inside a plastic package Earthing is mandatory according to current legislation as is providing protection against power surges short circuits and indirect contacts 2 9 CLEANING Before the first use it s mandatory to clean the unit thoroughly both inside and out with non abrasive detergents and rinse well with water...

Page 28: ...echnician responsible for the installation The functions available to users are shutdown start up of the unit from the circuit board and the start up of the lighting from its corresponding switches The temperature control and defrost times that we recommend for each cabinet are based on our experience and laboratory tests Different air conditions could require controls that are different from thos...

Page 29: ...nto the cabinet The cabinet doors should be closed as long as possible In this way excessive energy consumptions as well as frost buildup on the inner walls will be avoided An improper preservation temperature may turn the foodstuffs into something harmful for the consumer s health and facilitate germ and toxin spreading The preservation period will depend on the type of product and the storage te...

Page 30: ...life TYPE ZONE PÉRIODICITÉ CLEANING EXTERNAL PARTS WEEKLY CLEANING INNER PARTS MONTHLY MAINTENANCE DOORS MONTHLY CLEANING GENERAL EVERY 2 OR 3 MONTHS Tabla 4 Cleaning routine Do not allow any water to spatter or be sprayed over the unit s electrical elements Should this happen make sure that they are dry before the unit is started up again If cabinet has to be shutoff for a long time take out peri...

Page 31: ...our cabinet you must clean and disinfect the inner parts of the cabinet almost every 30 days To do so Remove the cabinet products and put i tonto an adequate cold storage Apply a defrost Wait until the inner cabinet parts reach ambient temperature and no frost rests remain Don t use metallic or cutting objects to accelerate the process It may scratch or damage inner surfaces Clean inner parts with...

Page 32: ...ing operation you must apply every 30 days or whenever it proves necessary to do so silicon spray on the door rail profiles Furthermore check during the weekly cleaning routine that there aren t any harmful residues in the sliding rails Also check that rubber seals are correctly fitted The silicon spray used must be suitable for use with foodstuffs Silicon lubricant should be applied over the whol...

Page 33: ...l com GLACIERS SOLID LINES D004003 Versión 4 32 4 4 REPLACING PUSH DOORS During the installation or while carrying out maintenance you must always wear proper safety equipment to preserve your security The assembly process will be carried out performing disassembly operations in reverse order TORX T10 TORX T10 1 2 ...

Page 34: ...HE ORIGINAL DOCUMENT For additional copies visit www frost trol com GLACIERS SOLID LINES D004003 Versión 4 33 4 5 HONEYCOMB ASSEMBLY The honeycomb must always be positioned in such a way that the air flow is directed towards the interior of the furniture ...

Page 35: ...03 Versión 4 34 4 6 REPLACING LAMPS The assembly installation and connection of these cabinets must be carried out by a certified technician Unplug the cabinet before performing any form on internal servicing of the unit The assembly process will be carried out performing disassembly operations in reverse order FRONT LIGHTING REAR LIGHTING CLICK ...

Page 36: ...d inside the refrigerated cabinet on the characteristics plate Taking the customer s standing position as a reference You may request to Frost trol the spare parts cross section Tabla 5 Name plate According to point 2 in the Annex II from the Regulation 2019 2024 Ecodesign the following components will be available as spare parts for at least eight years from the moment that the last unit of the m...

Page 37: ...rrectly loaded i e the products do not exceed the maximum load limit and the conservation temperature is suitable for the products Check that there is no air flow that will affect the operation of the unit Check the doors and plastic profiles status Check the cabinet level Check the configuration of the electronic controller Check the climatic conditions If the malfunction is not due to any of the...

Page 38: ...handmade drawing or photos could be appreciated Thermostat setting Defrost interval Defrost endurance time End defrost temperatura State of the fans on defrost cycle on off Evaporating pressure measured at the cabinet on the Schrader valve Supply air temperature measured at the honeycomb or air grids Return air temperature at the return air grid or glass depending on the model Expansion valve supe...

Page 39: ...quired to deliver the product for disposal to the collection centre specified by the local authorities for recovery and recycling of professional WEEE In the case of trade in of the old product for a new one the user can ask the seller to take delivery of the old one no matter what the brand The manufacturer is responsible for making recovery disposal and treatment of its products feasible at the ...

Page 40: ...igerated cabinet complies with the provisions of Directive 2002 96 EEC RoHS In all the homogeneous materials used for its production any content of lead mercury hexavalent chrome polybrominated biphenyl PBB and polybrominated diphenil ether PBDE does not exceed in weight 0 1 that of cadmium does not exceed in weight 0 01 This declaration is based on declaration of our raw materials suppliers 7 GUA...

Page 41: ...Frost trol S A Technical Department Avda del Castell Vell 176 12004 Castellón Spain Phone 0034 964 34 27 40 Fax 0034 964 21 51 48 e mail frost trol frost trol com www frost trol com ...

Search results

Summary of Contents for AIRY Series

Reviews:

Related manuals for AIRY Series

Brands by name

Popular brands

frost-trol AIRY Series, Installation And Maintenance Manual

Search results

Summary of Contents for AIRY Series

Reviews:

Related manuals for AIRY Series

Brands by name

Popular brands