Frost Fighter IDF1000 Features And Operation Manual Download Page 21

ISUZU MOTORS AMERICA, LLC 

PowerTrain Division 

MODEL 
ISZJ SPEC NO. 
DWG NO./DATE 

3CH1NGZG1 
IS-15-098-0 
B3-19E46-0020, N/A 

BASIC ENGINE 
DESCRIPTION 

1.3L, 3 CYL, 4 STROKE, WTR COOLED, OHV, I/L, INDIRECT INJECTED, NATURALLY 
ASPIRATED DIESEL B:80mm, S:84mm, CR:23.1:1, GLOW PLUG ASSISTED START 

ENGINE 
CONFIGURATION 

INDUSTRIAL F/F GENSET ENGINE 
12V 

PERFORMANCE* 

US EPA (Final Tier 4) 

CERTIFIED & EC EXEMPT 
(<19kW) 

14.3 BHP@1800 RPM (STANDBY) 
13.0 BHP@1800 RPM (PRIME) 

LOW IDLE SPEED: 1800±25 RPM 
HIGH IDLE SPEED: 1925±25 RPM 

SPECIFIC OEM 
INFORMATION 

ISZA STD 

DATE OF 
ISSUE: 

7/22/2016 

ISZA 

DATE RELEASED: 

PREVIOUS ISSUE 
DATE: 

7/22/2016 

ISZA 

SPECIFICATION INFORMATION 

PART NAME 

PART NUMBER 

TYPE 

PART DESCRIPTION 

CRANKCASE BREATHER 

N/A 

CLOSED TYPE; INTEGRAL PART OF INLET 

MANIFOLD 

FLYWHEEL HOUSING 

5-86400-948-0

SAE #5, t:124mm, w/TACH PORT 3/4"-16@45

° 

CCW FROM 3 O'CLOCK 

OIL PAN 

5-86400-756-0

3.4L MAX, 1.6L MIN, ANGLED 30

° 

ALL DIR, 

BOTTOM DRAIN 

DIPSTICK 

5-86400-708-0

SHORT TYPE 

FLYWHEEL 

5-86402-455-0

SAE 7.5", w/DRIVE RING Z:116 

CRANKSHAFT PULLEY 

5-86402-457-0

EFF DIA:110mm 

OIL FILTER 

5-86400-632-0

-

TOYO ROKAKI, FULL FLOW PAPER ELEM TYPE

-

DONALSON P502067

FUEL FILTER 

5-86401-996-0
5-86400-776-0

ASM 

ELEM 

TAIYO GIKEN, PAPER ELEM TYPE, CARTRIDGE TYPE 

Spin-on Donaldson P550048   

Donaldson P50-2166 element

 

WATER PUMP 

5-86402-032-0

IMPELLER TYPE, LOW POSITION, w/HOT HEATER 
PLUG 

WATER OUTLET PIPE 

5-86400-909-0

LH SIDEWARD 

THERMOSTAT 

5-86400-718-0

71

°

C INITIAL OPENING TEMP AT ATMOSPHERIC 

PRESSURE; 85

°

C TEMP AT VALVE LIFT OF 8mm & 

OVER 

COOLING FAN 

5-86400-913-0

335mm DIA, PULLER, 6-BLADE, PLASTIC 

FAN PULLEY 

5-86400-716-0

EFF DIA:100mm RATIO:1.1:1 

FAN BELT A-36 

FAN SPACER 

5-86400-287-0

t=25mm 

BOLT, FAN FIXING 

5-86400-572-0

QTY 4, M6 x 35mm 

OIL COOLER 

N/A 

INLET MANIFOLD 

N/A 

RH SIDEWARD (COMBINED w/HEAD COVER) 

AIR CLEANER (Filter) 

N/A 

DONALDSON P822686 

INTAKE AIR HEATER 

N/A 

*Rating: SAE J1349 NET

without Fan 

Page 20

Summary of Contents for IDF1000

Page 1: ...IDF1000 FEATURES AND OPERATION MANUAL VER 1 3 4 Feb 2018...

Page 2: ...ols Functions Page 13 Fuel Level Sending Units Page 14 17 Compartment Lighting Control Timers Function Adjustment Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Basic Starting Instruc...

Page 3: ...100USGal 378L for eachheatertank 40US 150 L Gal for generatortank Refer to rating plate in generator compartment for specific details Approximate maximum run time for IDF1000 is approx 32 hours CAUTI...

Page 4: ...Positive Lock Access Door Latches Door Latches in Closed Position Press Bottom of Latches to Open Page 3...

Page 5: ...tow vehicle has sufficient tow ratings and reduce speed when towing Break away switch battery Check battery condition annually Tongue jack 7 Pin trailer connector to vehicle for exterior lights and el...

Page 6: ...External Power Connections 120VAC 15A shore power inlet to supply engine block heater and battery maintainer 120VAC 15A GFCI protected auxiliary power outlet Page 5...

Page 7: ...y interlock switches and each door must be open in order for therespective heater to operate Access to Heater Controls Heater inlet doors provide access to the heater controls and should normally rema...

Page 8: ...Heaters are mounted onto poly lined slides rails permitting slide out access or complete removal from enclosure Illustration of Bolts securing slide rails in locked position Page 7...

Page 9: ...access positions Heater travel is limited by a stop bolt but can be completely removed from the enclosure by unfastening the slide limit safety stop bolt Note IDH models allow for slide out from the b...

Page 10: ...SFORMER GENISYS CONTROL RED LOCKOUT INDICATOR AND RESET BUTTON FUEL SOLENOID VALVE ENERGIZED INDICATOR POWER SUPPLY INDICATOR BURNER OPERATION SELECTOR SWITCH OFF MANUAL THERMOSTAT BURNER CIRCUIT BREA...

Page 11: ...Diesel Generator KUBOTA ENGINE UNIT Refer to Engine Manual for Instructions and Servicing ISUZU ENGINE UNIT Refer to Engine Manual for Instructions and Servicing Page 10...

Page 12: ...its Individual Circuit Breakers are provided for each heater and the auxiliary power receptacle Main power Circuit Breaker is mounted on the generator for KUBOTA powered units and on the control panel...

Page 13: ...ns to activate time delay compartment lighting and fuel gauges on Kubota powered units Battery charger and block heater switches are push on push off switches with indicator lights These are functiona...

Page 14: ...0 180 ohm Heater Tank Fuel Level Senders 33 240 ohm Generator Tank Fuel Level Sender Fuel Level Sending Units Page 13...

Page 15: ...e panel to prevent battery drain from constant unattended operation The operation and timing functions can be adjusted if needed The timers are located inside the control panel and can be accessed by...

Page 16: ...DOWN ISUZU POWERED UNITS REMOVE THE FRONT PANEL BOLTS AND LIFT THE FRONT COVER TO ACCESS THE TIMERS CAUTION RISK OF ELECTRIC SHOCK ENSURE POWER IS DISCONNECTED AND OR GENERATOR IS STOPPED BEFORE ACCE...

Page 17: ...Different Settable Timing Period Ranges 0 1 sec to 1 sec 1 sec to 10 sec 6 sec to 60 sec 1 min to 10 min 6 min to 60 min 1 hr to 10 hr 10 hr to 100 hr Factory setting is the 1 min to 10 min range Page...

Page 18: ...Timing period within the selected range can be adjusted by turning the black dial and using 0 to 10 scale In the factory setting 1 min to 10 min range each number on the scale represents 1 min Page 17...

Page 19: ...typical Turn key switch to START position while continuing to hold the Murphy Switch in until the engine starts and release key switch back to RUN position The Murphy switch can also be released when...

Page 20: ...p will also operate for a short period Preheating will be shown by illuminated PREHEAT indicator light IMPORTANT DO NOT STOP THE ENGINE GENERATOR UNTIL BOTH HEATERS HAVE BEEN SHUT DOWN FIRST AND HAVE...

Page 21: ...CLOCK OIL PAN 5 86400 756 0 3 4LMAX 1 6LMIN ANGLED30 ALLDIR BOTTOM DRAIN DIPSTICK 5 86400 708 0 SHORT TYPE FLYWHEEL 5 86402 455 0 SAE 7 5 w DRIVE RING Z 116 CRANKSHAFT PULLEY 5 86402 457 0 EFF DIA 11...

Page 22: ...127 Baldwin FFR P4766 Spin on WIX 33830 cartridge Air Cleaner Element 15741 11080 Baldwin PA3476 LUBERFINER LAF8823 WIX 49410 WA10015 Outer Valve Cover gasket 1G700 14520 Alternator 16231 64012 Starte...

Page 23: ...IRE AVOID FUEL SPILLAGE USE ENVIRONMENTAL SPILL TRAYS UNDER THE FUEL FILL POINTS WHENEVER POSSIBLE OR WHEN REQUIRED RISK OF ELECTRIC SHOCK PRESENT DO NOT REMOVE OR DISABLE ANY GROUNDING DO NOT HANDLE...

Page 24: ...18 GENERATOR LED 1 L S S L S S L S S TOLERANCES U O S X X 1 Fractions 1 32 X XX 02 Draft Angle 3 DRAWN B MILLER 12V CIRCUIT DIAGRAM FOR ISUZU POWERED 12V X XXX 005 Radius 1 8 DESIGNED UNITS 12V BATTER...

Page 25: ...i A2 R1 RED 8 5 RED BLK H1 H2 I LED 1 I LED 2 12V CIRCUIT DIAGRAM FOR KUBOTA POWERED UNITS SW2 4 0 7 RED _k aJ rE 1 R2 71 RED 8 5 RED BLK STORE I LED 3 I BLK WHT WHT WHT DRAWN BY ISSUED BY SCALE MK N...

Page 26: ...BU WHT HEATER 2 120VAC 20A EXTERIOR 120VAC 15A GFCI OUTlfT GROUND GROUND GROUND Al A2 120VAC 15A DUPLEX SPLIT RECEPT AT REAR OF CONTROL PANEL 120V TITLE TRAILER GENERATOR 2 IDF 500 HEATERS DRAWN BY IS...

Page 27: ...DRAWING IS THE SOLE PROPERTY OF FROST FIGHTER ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF FROST FIGHTER IS PROHIBITED 100 1500 Notre Dame Ave Winnipeg MB R3E 0P9 MODEL ID...

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