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Frontier WR2212, Operator'S Manual

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Frontier WR2212 Operator'S Manual Download Page 43

TROUBLESHOOTING

RAKING PROBLEMS

Symptom                                                       Problem                                                             Solution

Field not cleaned well.                   

Rake wheels too high.                        Adjust rake wheels lower to ground.

Hay is bunching.                            

Tips of tines collecting dirt.                  Remove paint and dirt from tips of

                                                                                                                     tines.

                                                          Incorrect ground speed.                     Increase or decrease ground speed.

                                                          Steel burrs on tines or hoops.            Remove burrs.

Rake wheel hoops breaking.          

Excessive ground speed.                   Reduce ground speed.

                                                          Excessive ground pressure.                Reduce ground pressure.

Tines breaking.                                

Excessive ground speed.                    Reduce ground speed

                                                          Excessive ground pressure.                 Reduce ground pressure.

Rake wheel does not turn.              

Inadequate lubrication.                        Lubricate wheel. (See Lubrication

                                                                                                                       and Maintenance section.)

                                                          Failed bearing.                                     Replace bearing.

Poor windrow preparation.             

Rake wheels too high.                         Lower rake wheels.

                                                          Broken or missing tines.                      Replace tines.

                                                          Excessive ground speed.                     Reduce ground speed.

                                                          Slow ground speed.                              Increase ground speed.

                                                          Excessive ground pressure.                 Reduce ground pressure.

Rake wheels on one side do not    

Rake wheels too high.                          Lower rake wheels.

turn.

                                                          Broken or missing tines.                       Replace tines. (See Replacing
                                                                                                                        Wheel Tines in Service section.)

42

Summary of Contents for WR2212

Page 1: ...O P E R A T O R S M A N U A L OMUS01W22 08 19 09...

Page 2: ...ction Accurately record all the numbers to help in tracing the machine should it be stolen Your dealer also needs these numbers when you order parts File the identification numbers in a secure place o...

Page 3: ...Rake from Tractor 19 TRANSPORTING Preparing Rake For Transport 21 OPERATING THE RAKE Prestarting Checks 25 Preparing Rake for Field Operation 25 Operating the Rake 28 Adjusting Windrow Width 29 Setti...

Page 4: ...embly Lift tubes 57 Assembly Extension Frames 58 Assembly Lift Cylinder 59 Assembly Adjustable Windrow Width Rake Arm 60 Install Rake Wheels 62 Install SMV Emblem 64 Install Transport Lights 65 INSTAL...

Page 5: ...the signal words DANGER WARNING and CAUTION with safety messages The appropriate signal word for each message has been selected using the following guidelines DANGER Indicates an imminently hazardous...

Page 6: ...Unauthorized modifications to the machine may impair the function and or safety and affect machine life If you do not understand any part of this manual and need assistance contact your Frontier deale...

Page 7: ...eing operated in an unsafe manner PREPARE FOR EMERGENCIES Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital an...

Page 8: ...and how to do the job safely Then follow procedures and recommended equipment See your Frontier dealer for MSDS s on chemical products used with Frontier equipment USE SAFETY LIGHTS AND DEVICES Preven...

Page 9: ...ractor or are towed too fast can cause loss of control Consider the total weight of the equipment and its load Observe these recommended maximum road speeds or local speed limits which may be lower If...

Page 10: ...ne with rake wheels raised PRACTICE SAFE MAINTENANCE Understand service procedure before doing work Keep area clean and dry Never lubricate service or adjust machine while it is moving Keep hands feet...

Page 11: ...lvent or paint stripper remove stripper with soap and water before welding Remove solvent or paint stripper containers and other flammable material from area Allow fumes to disperse at least 15 minute...

Page 12: ...doctor immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result Doctors unfamiliar with this type of injury should reference a knowledgeable me...

Page 13: ...verage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Air conditioning refrigerant escaping into the air can damage...

Page 14: ...SAFETY SAFETY SIGNS 13...

Page 15: ...and operating in the field 4 Remove clevis assembly if equipped 5 If drawbar is offset turn drawbar so offset is down as illustrated The rake can be attached to any tractor having a drawbar that conf...

Page 16: ...Position tractor draft links to avoid interference with rake tongue when making turns CHECKING BALLAST WHEEL SPACING AND TIRE INFLATION Provide sufficient weight to stabilize tractor when operating o...

Page 17: ...y use only the tires specified TIRE SIZE TIRE PRESSURE P205 65 15 350 kPa 50 psi 3 2 Bar CHECKING WHEEL NUT TORQUE Whenever a wheel has been removed and installed check torque after one hour of operat...

Page 18: ...A Hitch Pin B Jackstand 6 Install hitch pin A Fasten with quick lock pin C Pin D Chain 7 Raise jackstand B and fasten with pin C CAUTION A safety chain will help control drawn equipment should it acci...

Page 19: ...ct hands and body from high pressure fluids If an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result Doctors...

Page 20: ...section 2 Lower rake wheels or raise rake wheels fully and lock in transport position If rake wheels are raised Remove spring clip pin from operating position A Pull short pipe B out and align pipe ho...

Page 21: ...f an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result Doctors unfamiliar with this type of injury should r...

Page 22: ...Provide only enough slack in chain to permit turning 5 Put jackstand B in storage position CAUTION Prevent collisions between other road users slow moving tractors with attachments or towed equipment...

Page 23: ...rop and chaff trapped between rake tines and frame 8 Raise raking wheels to their maximum height using hydraulic cylinders 9 Lock raking wheels for transport Remove clip pin from operating position A...

Page 24: ...g of rake while transporting install transport lock Failure to install transport lock could result in serious injury 11 Move rake forward slowly Fold rake arms fully inward to transport position 12 Re...

Page 25: ...has a series of holes in both outside and inside sections center pin A holds sections in place at desired width 12 tine wheels no center kicker option 37 7 8 96 cm 12 tine wheels center kicker option...

Page 26: ...loose tines bolts or missing hardware Check tire inflation pressure Correct tire pressure is 350 kPa 50 psi 3 2 Bar Check wheel nut torque Wheel nuts should be tightened to 115 N m 85 lb ft PREPARING...

Page 27: ...OPERATING THE RAKE 3 Move transport lock to operating position 26 Remove transport lock from lock position A and place in storage position B A B...

Page 28: ...er with a different size hydraulic cylinder or damage to opening system may occur 4 Move rake wheel lift rod to operating position Raise rake wheels to maximum height Remove spring clip pin A from tra...

Page 29: ...n Engage tractor parking brake and or place transmission in Park shut off tractor engine and remove key before servicing or making adjustments to rake Regulate ground speed according to crop condition...

Page 30: ...row width turn the handle A device found near the last finger wheel on both L H and R H wing frames The last finger wheel arm on both sides has a working angle that varies according to the different w...

Page 31: ...tance between rings on rear raking wheels can be used to determine basic windrow width Actual width will depend on crop type volume and raking speed When adjusting with the handle working width will c...

Page 32: ...ground and turn during operation The correct ground pressure on raking wheels may vary depending on field conditions and the type and quantity of crop being raked To adjust raking wheel height 1 Lowe...

Page 33: ...ATTACHMENTS CENTER KICKER WHEELS Center wheels A are used to lift and turn hay in the center They can be used when raking three windrows together or after mower and tedder applications 32 A...

Page 34: ...each lubrication and maintenance illustrated in this section at the beginning of the season and at the end of the season Clean lubrication fittings before lubricating Replace lost or broken fittings...

Page 35: ...n this manual apply to both conventional and synthetic oils Refined base stock products may be used if the finished lubricant meets the performance requirements GREASE Use grease based on NLGI consist...

Page 36: ...and other contamination Store containers on their side to avoid water and dirt accumulation Make certain that all containers are properly marked to identify their contents Properly dispose of all old...

Page 37: ...LUBRICATION AND MAINTENANCE 36 EVERY 50 HOURS Right Hand and Left Hand Pivoting Wheels Lift Pipe Support Check Wheel Nut Torque Torque to 85 lb ft 115 N m...

Page 38: ...LUBRICATION AND MAINTENANCE 37 Right Hand and Left Hand Opening Arm Pivots EVERY 100 HOURS Oil Threaded rod Left Hand and Right Hand Frame Arm Pivots...

Page 39: ...LUBRICATION AND MAINTENANCE 38 Raking Wheel Height Adjusters Oil Threaded rod EVERY 200 HOURS Left Hand and Right Hand Windrow Pin...

Page 40: ...th John Deere EP Moly or an equivalent SAE multipurpose type grease or wheel bearing grease Coat rear seal with same grease 8 Install rear bearing and seal 9 Install wheel hub front bearing washer and...

Page 41: ...r damaged parts Check decals replace if missing or damaged Check bolts and fasteners tighten or replace as necessary Check tire pressure Inflate to 350 kPa 50 psi 3 2 bar Check tires and rims for dama...

Page 42: ...n Hydraulic system inoperative Remote outlet valve not activated Open remote hydraulic outlet valve Hose from implement not properly Connect hose connected to tractor Hydraulic oil level too low in tr...

Page 43: ...e Tines breaking Excessive ground speed Reduce ground speed Excessive ground pressure Reduce ground pressure Rake wheel does not turn Inadequate lubrication Lubricate wheel See Lubrication and Mainten...

Page 44: ...bly The heat can cause an increase in air pressure resulting in a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and extension hose long en...

Page 45: ...HAND AND RIGHT HAND RAKE WHEELS To identify left hand and right hand rake wheels Put rake wheels against a wall with tine mounting clip nuts facing outward If the last bend in the tines curve to a clo...

Page 46: ...en any loose bolts nuts and hydraulic fittings 7 Repair or replace worn or broken parts 8 Paint all parts where necessary 9 Replace damaged or missing decals 10 List replacement parts needed and order...

Page 47: ...f each item after it is found satisfactory or after the correct adjustment is made Rake has been assembled correctly Check hydraulic hose and connection for oil leaks or damage Check machine for loose...

Page 48: ...on and maintenance as described in the operator s manuals Daily and periodic inspections Servicing machine regularly and correctly Advise to use safety chain Make customer aware of optional equipment...

Page 49: ...locating during assembly PRE ASSEMBLY A Long pads B Short pads C Sliding element 1 Assemble the long pads A and the short pads B in the correct position within the sliding element C as indicated in th...

Page 50: ...the rear beam A on 2 supports B which are about 1 30m 4 4 tall Connect the right hand E and left hand F rear wheel supports with M14x40 cap screws C and M14 lock nuts D A Rear beam B Support C Screws...

Page 51: ...ront part of the sliding drawbar B with M8x16 hex socket head cap screws C A Holed pads B Drawbar C Screws TCEI M8x16 2 Slide the sliding drawbar A into the rear drawbar B Carry out this operation on...

Page 52: ...wbar and connect it to the rear frames Support the drawbar with the support stand A positioned as shown in the drawing Attach the drawbar with the plate B M14x160 cap screw C and M14 lock nuts D A Sup...

Page 53: ...g pin C A Hitch clevis B T pins C Spring pin 8 Assemble the jackstand A with the L pin B and the 2 5mm 10 in spring pin C All support stands can now be removed from the machine A Pin B Split pin 9 Ass...

Page 54: ...ide of the machine A Bracket B Pivot C Elastic pin D Grease zerk 2 Connect the rear frame A in the bracket B with 140mm 5 51in long M30 pivot C and M30 nut D Assemble the grease zerk E onto the pivot...

Page 55: ...in 5 Assemble the wheel A with the 279mm long 11in pivot B and the M24 nut C Position the 70mm 2 75 and 82mm 3 23in long spacers D according to the hub so the wheel is centered on the fork Insert the...

Page 56: ...cylinder B Pivots C Split pins 5x40 3 Connect the assembled pantograph arms A with M24x174 pivots B and M24 locknuts C A Pantograph arms B Pivots M24 174 mm C Lock nuts M24 4 Connect the opening arm...

Page 57: ...6x16 C Washer M6 D Nuts M6 6 Assemble the 8500mm 335in hydraulic hoses A through the protective chain Assemble the fittings B in the open hydraulic cylinder A Hydraulic hoses 8500mm B Fittings 7 Attac...

Page 58: ...ert the stationary pivot D and secure with pin lock E A Lift tube 2000mm B Frame supports C Screws M8x50 D stationary pivot E Pin F Frame supports 2 Install plastic handle to lift crank Fasten with M1...

Page 59: ...ock nuts E Insert the 900mm 35 4in lift tube C and join with the coupler D A Frame B Screws M14x40 C Lift tube 900mm D Coupler E Lock nut ASSEMBLY EXTENSION FRAMES 14 WHEEL ONLY 1 For 14 wheel rake at...

Page 60: ...C Disc brake D Brake E Screw M14x40 F Nuts M14 G Rollpin 3 For 14 wheel rake Assemble the 1740mm 35 4in long lift tube through supports E with connector A and bushing C Fasten connector A and bushing...

Page 61: ...point D leave the hoses rather loose A Hydraulic hoses 5600 mm B Cylinder C Hose clamps D Point 3 Connect the 4 hoses along the drawbar with clamps A A Clamps ASSEMBLY ADJUSTABLE WINDROW WIDTH RAKE AR...

Page 62: ...djuster blade C Pivot with nut D Screw TCE M8 E Screw M12x70 4 Insert screw A and mount strap B Fasten with roll pin 6x40 C A Pivot Screw B Strap C Roll Pin 6x40 5 Position bushing A and fasten with r...

Page 63: ...B Right Hand Wheel Support 2 Assemble the nylon bushing A into the steel bushing B on the bottom side of the frame Also assemble the grease zerk C A Nylon bushings B Frame C Grease zerks 3 The rear r...

Page 64: ...x120mm U bolt E and nuts F Fasten the assembled bar B to the strap and the frame using L pins D and 4mm diameter spring pins C A Blade B Bar C Spring Pins D L pins 7 Assemble the bracket A to frame F...

Page 65: ...at the rake from the rear Assemble the left hand rake wheel A with the flange C against the hub and fasten with M10x25 cap screw B 10 5X21X2 washer D and nuts M10 E A Left hand rake wheel B Screws M1...

Page 66: ...lamp F through bracket slot Tighten nut H 4 Attach wiring harness B to warning lamp connector and tail lamp socket 5 Install tie bands I as shown in the picture A Bracket B Wiring Harness C U Bolt D...

Page 67: ...ASSEMBLY 66 B A C 7 Connect signal module A position harness as shown and fasten with tie bands B A Signal Module B Wiring Harness C Tie Band The machine is completely assembled...

Page 68: ...ASSEMBLY Installing Center Kicker Wheel High Capacity Wheel Rake 67...

Page 69: ...d mount the hydraulic cylinder B Assemble the connection bars C as shown and fasten with M20x90 cap screws D and nuts E 3 Postion the nylon bushings A and insert the center rake wheel arms B Fasten wi...

Page 70: ...o the cylinder as shown The opposite ends of the hoses 90 must be connected to the rake wheels hydraulic lift circuit 5 Mount the smaller diameter rake wheels A as shown and fasten with M10x25 cap scr...

Page 71: ...st be surgically removed within a few hours or gangrene may result Doctors unfamiliar with this type of injury should reference a knowledgeable medical source Such information is available from Deere...

Page 72: ...el Rake 0 90 1 80 m 3 6 ft 14 Wheel Rake 0 90 1 80 m 3 6 ft Overall Transport Width 12 Wheel Rake 2 50 m 8 ft 4 in 14 Wheel Rake 2 50 m 8 ft 4 in Overall Length 12 Wheel Rake 9 00 m 29 ft 6 in 14 Whee...

Page 73: ...ening in in Nm lb ft Flats Turns 3 16 7 16 8 6 1 1 6 1 4 9 16 12 9 1 1 6 5 16 5 8 16 12 1 1 6 3 8 11 16 24 18 1 1 6 1 2 7 8 46 34 1 1 6 5 8 1 62 46 1 1 6 3 4 1 1 4 102 75 3 4 1 8 7 8 1 3 8 122 90 3 4...

Page 74: ...SPECIFICATIONS UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES 73...

Page 75: ...SPECIFICATIONS METRIC BOLT AND CAP SCREW TORQUE VALUES 74...

Page 76: ...FRONTIER HIGH CAPACITY 12 WHEEL RAKE MANUFACTURED 2009 FRONTIER HIGH CAPACITY 14 WHEEL RAKE MANUFACTURED 2009 SPECIFICATIONS AND DESIGN SUBJECT TO CHANGE WITHOUT NOTICE Spare Parts 75...

Page 77: ...EFT HAND SIDES ARE DETERMINED BY FACING IN THE DIRECTION OF MACHINE FORWARD TRAVEL BOX ENCLOSED ILLUSTRATIONS A KEY NUMBER SHOWN IN THE PARTS LIST IS ASSIGNED TO A BOX ENCLOSING ALL PARTS SOLD AS A SE...

Page 78: ...ATTACHMENT FRAME 77...

Page 79: ...INCED 16 X X 8 TNV20BZ025 SELF CENTERING NUT MB16 10 X X 9 5TNC25G0052 GREASE SEAL 045 085 01 X X 10 5TNV60B0003 BEARING 30209 01 X X 11 TNV10A0121 CAP SCREW MB 16x45 05 X X 12 TNS10AV003 HUB WITH GRE...

Page 80: ...DRAWBAR 79...

Page 81: ...CREW M8x16 10 9 ZINC 08 XFWR22X001075 up X X USE WITH 5TNP50FV167 11 5TNV85A0009 NYLON 119x55x10 02 X X 12 5TNV85A0008 NYLON 99x55x10 02 X X 13 5TNP70CZ122 ANGLE PLATE 04 X X 14 TNV30AZ001 WASHER M6 U...

Page 82: ...WINDROW WIDTH ADJUSTMENT DEVICE 81...

Page 83: ...0BZ015 SELF LOCKING NUT NYLON M30 UNI7473 2 X X 13 TNV85A0001 BUSHING NYLON 8 X X 14 TNV10BZ003 SCREW TCEI M12x90 UNI 5931 ZINCED 2 X X 15 TNV80A0001 KNOB 1033 FP D 12 W COVER 2 X X 16 TNV40CZ002 SPLI...

Page 84: ...FRAMES 83...

Page 85: ...BZ001 SELF LOCKING NUT M8 UNI 7474 ZINC 18 X X 13 TNV45BZ001 PIN LOCK d 8 l 60 02 X X 14 5TNV10AZ132 SCREW TE M14x 40 10 9 UNI5737 24 X X 15 TNV20CZ004 NUT METABLOCK M14 DIN 980 ZINCED 24 X X 16 TNV10...

Page 86: ...WIDTH ADJUSTMENT ARM MECHANISM 85...

Page 87: ...L H 01 X X 5TNP50BV112 ARM FRAME ATTACHMENT R H 01 X X 7 5TNC70BZ025 HINGE L 174 ZN 04 X X 8 5TNC70BZ051 PIVOT TRAF 28 M24 L 95 12 X X 9 TNV20BZ021 SELF LOCKING NUT NY M24x2 UNI7474 16 X X 10 5TNP70DZ...

Page 88: ...FRONT CRAZY WHEEL ASSEMBLY 87...

Page 89: ...BRASS BUSHING FOR WHEEL T9 04 X X 10 TNV99AZ001 GREASER 10 MB UNI 7663 A 02 X X 11 5TNP50EV021 FORK FOR WHEEL DM 02 X X 12 5TNC70BZ065 PIVOT GROUND WHEEL ZN 02 X X 13 TNV20BZ021 SELF LOCKING NUT NY M...

Page 90: ...RIGHT AND LEFT HAND FINGER WHEELS ASSEMBLY 89...

Page 91: ...PRING FOR RAKE ARMS ZN 02 X X 12 5TNC45AZ011 CHAIN ZINCED PCS 6x28x1 L 464 02 X X 13 TNV50AZ002 U SHACKLE ZN 02 X X 14 5TNP50BV101 RAKE ARM R H W GREASER 01 X X 15 TNV85A0001 BUSHING NYLON 04 X X 16 T...

Page 92: ...HYDRAULIC PLANT OPENING CLOSING 91...

Page 93: ...ZINCED 04 X X 8 TNC25A0004 90 ELBOW ADAPTER 3 8 NPTF 9 16 18 02 X X 9 5TNC70DZ006 COVER 6 HOSES GUIDE 04 X X 10 TNV20CZ002 NUT METABLOCK M10 DIN 980 ZINCED 04 X X 11 TNV40CZ002 SPLIT PIN D 5x40 UNI 13...

Page 94: ...HYDRAULIC PLANT LIFT CYLINDERS 93...

Page 95: ...5 PIN CYLINDER 04 X X 10 5TNC50BN066 HYD CYLINDER 02 X X 11 5TNC70DZ005 COVER PLASTIC 4 HOSE GUIDE 04 X X 12 5TNV20BZ002 SELF LOCKING NUT M10 UNI 7474 ZINC 04 X X 13 5TNV85B0006 CLAMP FOR 2 HOSES 12 X...

Page 96: ...FLEX FRAME FOR 14 WHEELS ONLY 95...

Page 97: ...2 X 10 5TNP50ZZ139 BUSH WITH DRILLED PLATE 2 X 11 TNV10AZ011 SCREW TE M8x50 UNI 5737 ZINCED 10 X 12 TNV20BZ001 SELF LOCKING NUT M8 UNI 7474 ZINC 14 X 13 5TNV10AZ132 SCREW TE M14x 40 10 9 UNI5737 12 X...

Page 98: ...CENTER KICKER WHEELS 97...

Page 99: ...TNV20BZ019 SELF LOCKING NUT M20 UNI7474 ZN 04 X X 19 TNC25A0004 FITTING 90 3 8 NPTF 9 16 18 JIC 01 X X 20 TNV99AZ001 GREASER 10 MB UNI 7663 A 02 X X 21 TNV85A0001 BUSHING NYLON 04 X X 22 TNV30BZ007 ST...

Page 100: ...WIRING HARNESS AND TAIL LIGHTS 99...

Page 101: ...X 6 TNP50ZV055 LIGHT BRAKET R H 01 X X 7 TNP50ZV054 LIGHT BRACKET L H 01 X X 8 5TN1836001 SMV SIGN 01 X X 9 5TNP50ZZ165 SUPPORT SMV 01 X X 10 TNV30AZ001 WASHER M6 UNI 6592 ZINCED 04 X X 11 5TNV10AZ00...

Page 102: ...GROUND STOP ENGINE REMOVE KEY AND SET BRAKE BEFORE DISMOUNTING TRACTOR EVER ALLOW CHILDREN OR UNTRAINED PERSONS TO OPERATE EQUIPMENT 4 KEY PART NO PART NAME QTY SERIAL NO W R 2 2 1 2 W R 2 2 1 4 REMA...

Page 103: ...17 77 5TNC45CZ005 27 79 5TNP50BV112 85 5TNP50ZZ211 9 83 5TNV60B0003 10 77 5TNC50BN066 10 93 5TNP50CV031 4 85 5TNP50ZZ215 28 83 5TNV70AZ004 23 83 5TNC50BN066 10 97 5TNP50DV086 5 85 5TNP70AV123 4 79 5T...

Page 104: ...40CZ002 11 91 TNP50ZV007 20 79 TNV20BZ001 12 95 TNV40CZ002 23 97 TNP50ZV054 7 99 TNV20BZ003 24 81 TNV40CZ006 17 79 TNP50ZV055 6 99 TNV20BZ006 22 89 TNV40CZ008 8 79 TNP50ZV169 6 89 TNV20BZ019 18 97 TNV...

Page 105: ...ion and Maintenance As required 40 Lubrication Annually 39 Every 10 hours 35 Every 50 Hours 36 Every 100 hours 37 Every 200 hours 38 M Metric torque values 74 O Operating the rake 25 P Prestarting che...

Page 106: ...tor hydraulic system attaching to 18 Transport preparing rake for 21 Transporting 21 Troubleshooting Hydraulic problems 41 Raking problems 42 Tube fittings flare type tightening 72 W Wheel raking heig...

Page 107: ...NOTES...

Page 108: ...PART NO OMUS01W22...

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