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Frontier ST0726, Operator'S Manual

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Frontier ST0726 Operator'S Manual Download Page 8

ASSEMBLY

8

MTF-0410104L

TOOLS REQUIRED FOR ASSEMBLY

1 - Knife
2 - 1/2” wrenches (or adjustable wrenches)
2 - 9/16” wrenches (or adjustable wrenches)
2 - 3/4” wrenches (or adjustable wrenches)
1 - 3/8” wrenches (or adjustable wrenches)
1 - Pair pliers or screw driver (to spread cotter pin)

HOW TO MEASURE SCREW SIZE

 

LENGTH

DIAMETER

CONTENTS OF SHIPPING CARTON

1-  Snowthrower
1- Container of Fuel Stabilizer (Located in Parts Bag)
1- Parts Bag

WARNING: Always wear safety glasses or eye

shields while assembling snowthrower.

PARTS BAGS CONTENTS:

1 - Shift Lever Knob

(not actual size)

1 - Washer

1 - Nut

1 - Remote Chute Knob

(not actual size)

1 - Ignition Keys

*2-  Shear Bolt

*2- Nut

* 2-Spacer

*  Non Assembly parts are found in toolbox located on top of belt cover.

Summary of Contents for ST0726

Page 1: ...ST1129 Snow Thrower MTF 0410104L OPERATOR S MANUAL...

Page 2: ...on On assembled units it is the responsibility of the owner to make sure the unit is correctly assembled The owner must carefully check the unit according to the instructions in this manual before it...

Page 3: ...it is highly flammable a Use an approved fuel container b Never remove fuel tank cap or add fuel to a running en gine motor or hot engine motor c Fill fuel tank outdoors with extreme care Never fill f...

Page 4: ...17 Disengage power to the collector impeller when snow thrower is transported or not in use 18 Use only attachments and accessories approved by the manufacturer of the snowthrower such as tire chains...

Page 5: ...HROWER OPERATION 14 HOW TO REMOVE SNOW FROM THE AUGER 15 HOW TO USE THE WHEEL LOCKOUT 15 HOW TO SET THE DRIFT CUTTERS 15 BEFORE STARTING ENGINE 16 TO START ENGINE 17 OPERATING TIPS 18 SERVICE RECOMMEN...

Page 6: ...d the purpose for the warning or danger given in the safety decal If you do not understand the meaning then thoroughly read all safety and operation instructions in this Owner s Manual or contact your...

Page 7: ...duration of this warranty is ninety 90 days after the date of purchase Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship For assistan...

Page 8: ...tter pin HOW TO MEASURE SCREW SIZE LENGTH DIAMETER CONTENTS OF SHIPPING CARTON 1 Snowthrower 1 Container of Fuel Stabilizer Located in Parts Bag 1 Parts Bag WARNING Always wear safety glasses or eye s...

Page 9: ...emove the parts bag NOTE Set the fuel stabilizer aside until adding gasoline to the fuel tank We recommend that fuel stabilizer is added to the fuel each time that gasoline is added to the fuel tank 6...

Page 10: ...s shown in Figure 6 5 Install the fasteners that were removed in step 3 DO NOT tighten until all bolts are in place 6 Tighten all handle bolts Figure 5 Nut Flatwasher Bolt Lockwasher Figure 6 Lever Z...

Page 11: ...Figure 9 2 Attach the ball joint located on the bottom end of the speed control rod to the shift yoke assembly See Figure 10 The fasteners washer and nut are in the parts bag 3 The length ot the ball...

Page 12: ...e Bolt Flatwasher Locknut Figure 11 CHECK THE TIRES The tires were over inflated for shipment Check the tire pressure in the tires See the sidewall of the tire for the proper inflation IMPORTANT BEFOR...

Page 13: ...er Ignition Key Must be inserted to start engine Pull out to stop Do not turn ignition key Starter Handle Starts the engine manually SNOWTHROWER CONTROLS Speed Select Lever Allows the operator to use...

Page 14: ...re 13 As the snowthrower starts to move maintain a firm hold on the handles and guide the snowthrower along the cutting path Do not attempt to push the snowthrower 4 To stop forward motion release the...

Page 15: ...snow HOW TO USE THE WHEEL LOCKOUT The wheel is secured to the axle with a lockout pin See Figure 14 The unit was shipped with the lockout pin in the locked position For ease of maneuverability disconn...

Page 16: ...Check to make sure that spark plug is tightened securely into engine and spark plug wire is attached to spark plug If torque wrench is available torque plug to 18 23 ft lbs WARNING Gasoline is flammab...

Page 17: ...disconnect the power cord al ways unplug the end connected to the three hole grounded receptacle first COLD ENGINE START Engine has not been run recently 1 Be sure auger drive clutch lever and tracti...

Page 18: ...ected area NOTE Never cover snowthrower while engine and exhaust area are still warm If after following the preceding instructions your engine fails to start have the engine checked by a John Deere Fr...

Page 19: ...er does not cover items that have been subjected to operator abuse or negligence To re ceive full value from the warranty operator must maintain snowthrower as instructed in this manual The following...

Page 20: ...Shell Aldania EP1 are suitable equivalents Figure 20 D Figure 21 Filler Plug LUBRICATION Bearings and bushings All bearings and bushings are lifetime lubricated and require no maintenance Hex shaft a...

Page 21: ...in type lubricant 5 Wipe the hexshaft and sprockets with 5W30 motor oil NOTE Clean all excess grease or oil found on the rubber friction wheel or the disc drive plate CAUTION Do not allow grease or oi...

Page 22: ...is marked A P I service SF or higher Do not use SAE10W40 oil as it may not provide proper lubrication See Chart for oil recommendations To Drain Oil Position snowthrower so that the oil drain plug is...

Page 23: ...D HEIGHT This snowthrower is equipped with two height adjust skids secured to the outside of the auger housing These elevate the front of the snowthrower When removing snow from a hard surface area su...

Page 24: ...re 2 Remove screw from belt cover Remove belt cover see Figure 27 3 Loosen nut on auger idler pulley and move auger idler pulley towards belt about 1 8 inch 3 mm see Figure 31 4 Tighten nut 5 Have som...

Page 25: ...val of the belt see Figure 30 9 Remove the old auger drive belt from the auger drive pulley Replace the auger drive belt with an original factory replacement belt available from an authorized service...

Page 26: ...Guide Auger Drive Pulley Idler Pulley Auger Drive Belt Engine Pulley Figure 31 E Ring Swing Plate Axle Rod Traction Drive Spring Traction Drive Belt Traction Drive Belt Engine Pulley Traction Drive Pu...

Page 27: ...ine pulley 7 Make sure the traction drive idler pulley is properly aligned with the traction drive belt 8 Attach the traction drive spring 9 Install the swing plate axle rod and secure with the e ring...

Page 28: ...Move clutch lever to the full forward position just con tacting plastic bumper Holding cable tight note posi tion of fitting to hole in clutch lever 2 The center of the Z fitting should be between th...

Page 29: ...moved 6 Remove the Z hook from the cable adjustment bracket Move the Z hook down to the next adjust ment hole 7 Pull the traction drive cable up through the cable ad justment bracket 8 Put the cable b...

Page 30: ...the position of the friction wheel see Figure 39 The correct distance A from the right side of the fric tion wheel to the outside of the motorbox is as follows Tire Size Distance A 12 and 13 inch 4 1...

Page 31: ...steners that secure the left wheel Re move the left wheel from the axle see Figure 41 4 Loosen the bolts on each side of the bottom panel 5 Remove the bottom panel Figure 41 Wheel Axle Bolt Bolt Botto...

Page 32: ...e the two washers are properly aligned with the actuator arms 14 Make sure the hex shaft turns freely Washer Figure 45 Hex Shaft Actuator Arms Washer Bearings Washer Bearings Washer 15 Install the rig...

Page 33: ...sure that the primer button hose and the ignition wire are connected 6 Mount the snow hood to the engine and secure with the four mounting screws see Figure 48 7 Align the tab on the choke control kno...

Page 34: ...s into the larger hole in the auger tube Figure 50 Shear Pin Locknut Spacer TO ADJUST OR REPLACE THE SPARK PLUG Check the spark plug every twenty five 25 hours Re place the spark plug if the electrode...

Page 35: ...r area This can be done by first removing the spark plug and squirting clean engine oil into the spark plug hole Then cover the spark plug hole with a rag to absorb oil spray Next rotate the engine by...

Page 36: ...l Replacement in the Maintenance section of this manual Unit fails to discharge snow Auger drive belt loose or damaged Replace or adjust auger drive belt Refer to Drive Belt Replacement and Drive Belt...

Page 37: ...NOTES 37 MTF 0410104L...

Page 38: ...snowthrower model and serial number and your engine model number This is the model and serial number that you recorded in the Owner s Information section of this Owner s Manual QUICK REFERENCE PART N...

Page 39: ...SHER 8 MT71063 WASHER 9 MT71015 SCREW 10 MT579932 BELT DRIVE V 4L 11 MT585416 BELT AUGER V 3L 12 MT1501112 YZ BRACKET ASSEMBLY IDLER 13 MT1501065 BUSHING IDLER BRACKET 14 MT71060 WASHER SPLIT 15 MT710...

Page 40: ...ONTIER MODEL ST1129 FACTORY MODEL 629110x16B 40 MTF 0410104L FRAME 162 167 167 162 91 91 122 90 168 103 106 105 108 Ref Engine Page 110 148 149 107 Ref Drive Page Ref Auger Housing Page 111 169 160 12...

Page 41: ...X1 64LG 106 MT761761 PIN CLEVIS 3 16 DIA 107 MT165x159 SPRING TENSION 108 MT761675 YZ ASSY SPRING ATTACH 110 MT585781 BOLT 3 8 16X1 25 CARR 111 MT711617 WASHER FLAT 122 MT25x020 SCREW TAP 5 16 18 X 50...

Page 42: ...F 0410104L DRIVE Ref Wheel Page 229 200 223 225 226 227 234 230 221 Ref Wheel Page Ref Shift Yoke Page 206 201 203 204 232 234 229 220 220 218 218 207 215 215 238 238 210 212 213 213 217 213 203 204 2...

Page 43: ...9 BEARING TRUNION CLUTCH R 212 MT1501435 WHEEL FRICTION DISC 213 MT001x38 BOLT 215 MT303008 NUT KEPS HEX 1 4 20 217 MT579859 RING RETEXT 218 MT579858 WASHER 220 MT334163 BEARING AND RETAINER ASSY 221...

Page 44: ...EL ST1129 FACTORY MODEL 629110x16B 44 MTF 0410104L AUGER HOUSING 500 527 480 485 499 482 490 491 493 527 522 522 523 521 525 525 523 524 524 520 510 514 Ref Gear Case Page 540 541 544 511 484 550 551...

Page 45: ...EXWDFLLK 500 MT1501720E511 HOUSING ASSY 510 MT583043E701 BLADE SCRAPER 511 MT340720 BOLT 5 16 18X 75 514 MT710026 NUT 5 16 18 520 MT760597E701 AUGER ASSY LH 521 MT760598E701 AUGER ASSY RH 522 MT9524 S...

Page 46: ...FRONTIER MODEL ST1129 FACTORY MODEL 629110x16B 46 MTF 0410104L DISCHARGE CHUTE 580 586 587 584 582 586 600 602 603 601 610 609 606 611 607 585 Ref Auger Housing Page 607 604 Pop Rivets 583...

Page 47: ...8 X 75 583 MT12021 PLASTIC WASHER 584 MT71038 NUT 585 MT578088 SCREW 5 16 18 X 75 586 MT6711 PLASTIC WASHER 587 MT71038 NUT 600 MT761169E701 CHUTE LOWER W REMOTE 601 MT2x100 BOLT 602 MT71071 WASHER FL...

Page 48: ...3 11 14 Key No Part No Description 1 MT1501347 COVER MOTOR 2 MT26x263 SCREW 3 MT17x185 WASHER 4 MT1501396 BRACE CHUTE GEAR 5 MT15x143 NUT 7 MT1501067 GEAR 8 MT032x75 PIN SPRING 9 MT1501430 RING RETAIN...

Page 49: ...No Description Key No Part No Description 965 MT318468 TENSION SPRING 967 MT310088 BOLT SHOULDER 968 MT73787 FLATWASHER 969 MT15x143 NUT 970 MT313676 SCREW 5 16 18 X 0 75 971 MT306447 YZ BRACKET CABLE...

Page 50: ...0104L HANDLE 774 773 772 785 729 804 770 798 803 802 787 739 771 720 790 801 795 800 801 791 796 799 741 724 740 725 724 728 727 726 751 813 811 812 809 810 759 745 762 760 Ref Engine Page 743 765 765...

Page 51: ...T1501059 YZ BRKT SPOOL 762 MT1501122 CABLE LOWER DRIVE 763 MT001798 BOLT HEX 1 4 20 x 1 5 765 MT308146 BOOT CABLE 770 MT1501570 YZ BRACKET SHIFT 771 MT4058 SCREW 772 MT50786 SPRING 773 MT71072 WASHER...

Page 52: ...FRONTIER MODEL ST1129 FACTORY MODEL 629110x16B 52 MTF 0410104L CONTROL PANEL Ref Handle Page Ref Handle Page 638 638 637 636 639 635 632 631 761 761 761 792 794 794 630 632 620...

Page 53: ...L W LIGHT 635 MT1501545 FRAME COVER 636 MT1501542 COVER SPEED LEVER 637 MT1501544 FRAME SPEED COVER 638 MT028x79 NUT PUSH 639 MT1501543 COVER CHUTE LEVER 730 MT1501358E701 CLUTCH HANDLE LH 731 MT15013...

Page 54: ...y No Part No Description 2 MT1501351 WIRE HARNESS 3 MT1501348 SWITCH CHUTE ROTATION 5 MT1501350 WIRE HARNESS LOWER 6 MT071372 TIE CABLE 7 FUSE 7 5 AMP AUTOMOTIVE 8 MT762343 HEADLIGHT ASSEMBLY 9 MT1501...

Page 55: ...71100 NUT 5 16 24 305 MT330434 SCREW 5 16 24 x 1 50 306 MT53749 PLUG PIPE 0 25 18 310 MT780151 SEAL OIL 311 MT53743 BEARING SLEEVE 312 MT53748 WASHER FLAT 313 MT584515 SHAFT AUGER OUTPUT 314 MT897 GAS...

Page 56: ...EW 1 4 20X1 75 654 MT15x145 NUT 1 4 20 HEX NYLOCK 655 MT1501114 BEARING AXLE 671 MT712120 FLATWASHER 673 MT1501138 BUSHING WHEEL 675 MT1501824 TIRE RIM RIGHT 676 MT577015 SCREW 1 4 20X1 75 677 MT15x14...

Page 57: ...ST1129 FACTORY MODEL 629110x16B 57 MTF 0410104L DRIFT CUTTER ASSEMBLY 284 Key No Part No Description 280 MT762348E701 DRIFT CUTTER 281 MT340720 BOLT 282 MT12021 WASHER 283 MT711604 WINGNUT 284 MT1126...

Page 58: ...MENT 4 MT48x5286 DECAL ROTATING AUGER 5 MT48x5578 DECAL THROWN OBJECT 6 MT48x5580 DECAL UNCLOGGING CHUTE 7 MT48x5291 DECAL SPEED CONTROL 8 MT48x5297 DECAL REMOTE CHUTE CONTROL 9 MT760983 DECAL SHEAR B...

Page 59: ...NOTES 59 MTF 0410104L...

Page 60: ...Drive System Friction Disc Speeds 6 Forward 2 Reverse Tire Diameter 16 Traction Control Wheel Lock Clearing Width 29 Housing Height 21 Auger Diameter 12 Auger Type Steel Saw Tooth Impeller Diameter 1...

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