Frontier ST0522 Operator'S Manual Download Page 3

A signal word (DANGER, WARNING, or CAUTION) is used with the alert
symbol to indicate the likelihood and the potential severity of injury. In
addition, a hazard symbol may be used to represent the type of hazard.

DANGER

indicates a hazard which, if not avoided, 

will result in

death or serious injury

.

WARNING

indicates a hazard which, if not avoided, 

could result in

death or serious injury

.

CAUTION

indicates a hazard which, if not avoided, 

might result in

minor or moderate injury

.

CAUTION,

when used 

without

the alert symbol, indicates a

situation that 

could result in damage to the equipment.

Hazard Symbols and Their Meanings

These symbols are used on your equipment and defined in your operating
manual. Review and understand the meanings. The use of one of these
symbols combined with a signal word will alert you to potential hazards
and how to avoid them. 

Operating Symbols and their Meanings

These symbols are used on your equipment and defined in your operating
manual. It is important that you review and understand the meanings.
Failure to understand the symbols might result in harm to you.

RULES FOR SAFE OPERATION

3

This manual contains safety information to make you
aware of the hazards and risks associated with

snowthrowers, and how to avoid them. The snowthrower is designed
and intended for removal of snow, and should not be used for any other
purpose. It is important that you read and understand these
instructions, and anyone operating the equipment read and understand
these instructions.

WARNING

The engine exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects, or other reproductive
harm.

Safety Alert – Identifies safety information about hazards
that can result in personal injury.

Operator’s Manual – Read and understand before
performing any activity or running equipment.

Rotating auger

Fire

Rotating impeller

Explosion

Toxic fumes

Shock

Rotating gears

Hot surface

Thrown objects

Never reach into
rotating parts.

Keep a safe distance
from the equipment.

Recommended ear
protection for extended
use.

Shut off engine and remove spark plug connector before
performing maintenance or repair work.

Oil

Fuel

Forward

On Off

Neutral

Primer bulb

Reverse

Throttle

Choke off

Ignition On

Choke on

Ignition Off

Stop

Ignition Key

Slow

Push to engage
electric start

Fast

Electric Start

Engage

Engine Start

Traction

Engine Run

Auger Collector

Engine Off

Auger Clutch

Engage

Drive Clutch

Disengage

Heated Grips

Discharge Chute

Chute Deflector

LEFT

RIGHT

UP

DOWN

Summary of Contents for ST0522

Page 1: ...OPERATOR S MANUAL SNOWTHROWERS ST0522 MT1740284 Rev 01 TP 100 4363 01 SW T...

Page 2: ...t is the responsibil ity of the owner to make sure the unit is correctly assembled The owner must carefully check the unit according to the instructions in this manual before it is first used The warr...

Page 3: ...on to make you aware of the hazards and risks associated with snowthrowers and how to avoid them The snowthrower is designed and intended for removal of snow and should not be used for any other purpo...

Page 4: ...tion or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear o...

Page 5: ...thes dryers Allow the engine to cool before storing in any enclosure 3 Always refer to operator s manual for important details if the snowthrower is to be stored for an extended period 4 Maintain or r...

Page 6: ...ARTING ENGINE 14 CHECK THE OIL 14 FILL GAS 14 BEFORE STOPPING THE ENGINE 15 TO STOP ENGINE 15 TO START ENGINE 15 FROZEN STARTER 17 HOW TO CLEAR A CLOGGED DISCHARGE CHUTE 17 HOW TO USE A CLEAN OUT TOOL...

Page 7: ...your local dealer If any safety decals become worn or damaged and cannot be read order replacement decals from your local dealer Identifying Your Snowthrower The snowthrower has two 2 identifying numb...

Page 8: ...duration for rental or commercial professional use is noted below The warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship For assistance in...

Page 9: ...stabilizer be added to the fuel each time that gasoline is added to the fuel tank 3 Remove and discard the packing material from around the snowthrower 4 Cut down all four corners of the carton and la...

Page 10: ...on the oil fill cap dipstick Periodically check the oil level DO NOT OVER FILL Install Fuel Cap If not installed install the fuel cap onto the fuel tank see Figure 6 Add Fuel 1 Fill the fuel tank with...

Page 11: ...nd turned to the ON posi tion to start the engine Recoil Starter Handle Starts the engine manually Electric Starter Button Used to start the engine when using the 120V electric starter Choke Control U...

Page 12: ...ow snow toward a building as hidden objects could be thrown with sufficient force to cause damage TO STOP YOUR SNOWTHROWER 1 To stop throwing snow release the auger drive lever see Figure 8 NOTE If th...

Page 13: ...aintain full throttle and do not attempt to clear the full width of the unit For additional operating instructions see Operating Tips in this section WARNING Read the Operator s Manual before operatin...

Page 14: ...container is clean and free from rust or other foreign particles Never use gasoline that may be stale from long periods of storage in the container CAUTION DO NOT use gasoline containing any amount o...

Page 15: ...than you can let go of the starter cord When starting the engine slowly pull the starter cord until resistance is felt Then rapidly pull the starter cord Make sure components such as impellors pulley...

Page 16: ...e than 5 seconds at a time Wait one minute between starts to allow the starter motor to cool 6 Recoil Start Slowly pull the recoil starter handle until resistance is felt and then pull rapidly to star...

Page 17: ...snowthrower Never allow adults to operate the snowthrower without proper instruction Keep the area of operation clear of all persons particularly small children and pets Never leave the snowthrower u...

Page 18: ...s to melt snow and ice ac cumulated on the engine 5 Clean the snowthrower thoroughly after each use 6 Remove ice and snow accumulation and all debris from the entire snowthrower and flush with water i...

Page 19: ...e fasteners 3 Check and maintain the auger 4 After each use remove all snow and slush off the snowthrow er to prevent freezing of auger or controls 5 Check controls to make sure they are functioning p...

Page 20: ...ambient operating conditions temperature humidity altitude and engine to engine variability Check Crankcase Oil Level before starting engine and after each 8 hours of continuous use see Figure 17 Add...

Page 21: ...five screws D from the top portion of the con trol panel 7 Carefully pull the rear of the top cover up and over the gas tank 8 To install the top cover reverse the above steps HOW TO REMOVE THE BELT C...

Page 22: ...f the brake pad has become loose or has been removed To adjust proceed as follows 1 Remove the top cover See How To Remove The Top Cover 2 Remove the belt cover See How To Remove The Belt Cover 3 Tie...

Page 23: ...mm from the drive belt 9 Install belt cover See How To Remove The Belt Cover Belt Guide 3 32 inch 2 4 mm Drive Belt Idler Pulley Engine Pulley Figure 23 Engine Pulley Idler Pulley Brake Pad Belt Guide...

Page 24: ...hook to be easily removed 4 Install the Z hook into the next available adjustment hole in the cable adjustment bracket This is the adjustment hole located one notch down from where the Z hook was pre...

Page 25: ...om entering engine 6 Replace spark plug if electrodes are pitted or burned or if porcelain is cracked 7 Clean spark plug by carefully scraping electrodes do not sandblast or use wire brush 8 Be sure s...

Page 26: ...n be done by first removing the spark plug and squirting clean engine oil into the spark plug hole Then cover the spark plug hole with a rag to absorb oil spray Next rotate the engine by pulling the s...

Page 27: ...ion Loose parts or damaged impeller Stop engine immediately and remove spark plug wire Tighten all bolts and make all necessary repairs If vibration continues have the unit serviced by a competent rep...

Page 28: ...e your snowthrower model and serial number and your engine model number This is the model and serial number that you recorded in the OWNER S INFORMATION section of this OPERATOR S MANUAL QUICK REFEREN...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...quarts Drive System Auger Tire Diameter 7 Clearing Width 22 Housing Height 12 Auger Diameter 9 Auger Type Rubber Edge Chute Rotation Remote Chute Turning Radius 190 Deflector Control Manual Weight 93...

Page 32: ......

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