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Frontier LS2011, Operator'S Manual

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Frontier LS2011 Operator'S Manual Download Page 37

5CS201115OM (rev 00   07/2020)

                               

37

Parts Diagrams

1 2 3

4

6

7

8

9

10

5

110 Gallon Hoses

ITEM NO.

PART 

NUMBER

DESCRIPTION

QTY.

Note

1

1/2” Hose

1

CTL 108”, MF 

5CS43418

2

1/2” Hose

1

CTL 144”, MF 

5CS43418

3

1/2” Hose

1

CTL 156”, MF 

5CS43418

4

1/2” Hose

1

CTL 360”, MF 

5CS43418

5

Hose 3/4”

1

CTL 12”, MF 

5CS43656

Summary of Contents for LS2011

Page 1: ...LIQUID SPRAYER O P E R A T O R S M A N U A L LS2011 LS2015 5CS201115OM rev 00 07 2020 LS2011...

Page 2: ...your needs Use only genuine Frontier service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial n...

Page 3: ...cond hand machines must make sure that the manual is provided with the machine Table of Contents TABLE OF CONTENTS INTRODUCTION 4 SAFETY 5 Safety and Instructional Labels 9 ASSEMBLY 11 INSTALLATION 17...

Page 4: ...s are determined by facing in the direction of forward travel WARRANTY is provided as part of Frontier s support program for customers who operate and maintain their equipment as described in this man...

Page 5: ...bration is generally a warning of trouble Always refer to the Storage section of the operator s manual for important details if storing this product for a long period of time Keep people and pets out...

Page 6: ...in use according to the container label Handle Chemical Products Safely Direct exposure to hazardous chemicals can cause serious injury Potentially hazardous chemicals used with Frontier equipment in...

Page 7: ...kit when this equipment obscures the tractor s tail lamps or stop lamps when transported on the road Contact your Frontier dealer to obtain the recommended light kit Storage Block equipment securely...

Page 8: ...r waste fluids someone may drink from them See your local Recycling Center or authorized dealer to learn how to recycle or get rid of waste products A Safety Data Sheet SDS provides specific details o...

Page 9: ...skin contact inhalation and ingestion wear personal protective equipment Read and follow chemical manufacturer s labels and instructions ST50927 WARNING 1 PN 5CS50910 2 PN 5CS50927 MADE IN USA DEERE C...

Page 10: ...5OM rev 00 07 2020 10 SAFETY AND INSTRUCTIONAL LABELS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Replace Damaged or Missing Labels Immediately 6 Safety Decals continued from previous page 4 5 2 3...

Page 11: ...1 Boom 1 Hardware Kit 1 Fresh Water Tank 1 Hardware Kit Description Qty Hose Clamp 1 2 in 3 U Bolt 5 16 in Square 3 Nut 5 16 in 6 Flange Bolt 5 16 in x 3 4 in 24 ft and 30 ft Boom Only 8 Remove Spray...

Page 12: ...the main sprayer 2 Locate the 2 main upright support brackets with holes 3 Bolt the boom to the upright support brackets using two 5 16 inch square U bolts A and four 5 16 inch flange nuts Install Boo...

Page 13: ...ave slack in the hose around the hinge area Be sure the boom folds without pinching the hose 2 24 ft and 30 ft booms Use wire ties A to fasten the hoses to the flat support piece connecting the side h...

Page 14: ...pe Hose Clamp F Optional On Highway Kit Installation 1 Install Right Hand Light Bracket A to outside of uprights using two 5 16 x 3 4 Carriage Bolts B and two 5 16 Flange Nuts C Torque Flange Nuts to...

Page 15: ...ntal frame section 9 Remove slack in harness by pulling harness to the front of the sprayer Tighten wire ties and re tighten hose guide bracket Torque hose guide bracket flange nuts to recommended tor...

Page 16: ...T 2 Side Bracket using two 1 2 x 1 Carriage Bolts G and 1 2 Flange Nuts E 5 Install CAT 2 Side Pin H by inserting pin into the holes in both the CAT 2 Side Bracket and CAT 2 Brace using the Lock Washe...

Page 17: ...ible and wrapping the chain as shown below Attaching the Sprayer to Tractor 1 Park machine safely See Park Machine Safely in Safety section 2 Lower tractor lift link to lowest position 3 Mount sprayer...

Page 18: ...rotective clothes gloves and goggles when handling sprayer Do not store sprayer with chemicals in tank If sprayer comes in contact with your body immediately follow directions on chemical container pe...

Page 19: ...e sprayer is firmly on the ground 3 Clean area around tank filler cap to prevent tank contamination 4 Remove tank filler cap and fill tank 5 Install tank filler cap NOTE The preferred location to fill...

Page 20: ...can be no changes in speed while measuring time 4 When using a gear driven tractor select a gear where PTO is at or near 540 rpm This is important for pump to provide adequate pressure to sprayer when...

Page 21: ...20 GPA The calibration charts shows that you should set sprayer s pressure at about 40 psi in order to apply 20 GPA Boomless Calibration Right and Left Nozzles 1 4XP20 Center Nozzle 1 4TTJ08 BOOMLESS...

Page 22: ...temperature 60 C 140 F Disengage PTO release all pressure and drain all liquids before servicing pump Spraying with the Boom 1 Calibrate the sprayer to achieve the desired gallons per acre GPA Refer t...

Page 23: ...on control valves 1 To turn a section ON move the corresponding handle to the horizontal position 2 To turn a section OFF move the handle to the down position Right Section A Center Section B Left Sec...

Page 24: ...ment 1 Empty and rinse tank 2 Put one to two gallons of RV nontoxic antifreeze in tank 3 Engage pump and spray with boom and subsequently spray gun if applicable Ensure that antifreeze has been pumped...

Page 25: ...ainer pertaining to spray material NOTICE Spray material captured in hoses may leak out when filter is removed Clean the area immediately after servicing 1 Turn all Section Control valves to OFF 2 Tur...

Page 26: ...see your authorized dealer Troubleshooting Chart IF CHECK Pump Loses Suction Clean pump suction screen Check tank fill level Fill tank Clean or replace pump Check for loose pump fittings Pump Capacity...

Page 27: ...tion 7 pin Trailer Plug SAE J560 Pump Pump A Hypro 6 roller PTO Cast Iron 6500C Hypro 6 roller PTO Cast Iron 6500C Max Flow 540 RPM 9 7 gpm 36 7 l min 9 7 gpm 36 7 l min Max Pressure 300 psi 20 7 bar...

Page 28: ...min Spacing 30 in 76 cm 20 in 51 cm 20 in 51 cm N A Nozzle Body 1 4 turn diaphragm with check valve Control System Pump Control PTO Pressure Control Adjustable Max Working Pressure 150 psi 10 3 bar Se...

Page 29: ...ug SAE J560 Pump Pump A Hypro 6 roller PTO Cast Iron 6500C Hypro 6 roller PTO Cast Iron 6500C Max Flow 540 RPM 9 7 gpm 36 7 l min 9 7 gpm 36 7 l min Max Pressure 300 psi 20 7 bar 300 psi 20 7 bar Pump...

Page 30: ...min Spacing 30 in 76 cm 20 in 51 cm 20 in 51 cm N A Nozzle Body 1 4 turn diaphragm with check valve Control System Pump Control PTO Pressure Control Adjustable Max Working Pressure 150 psi 10 3 bar Se...

Page 31: ...Tank 30ft Boomless 30ft Boom 24ft Boom 18ft Boom 100ft Hose Reel Weight lbs Implement Code X 1619 90 X X 1675 93 X 1660 93 X X 1716 96 X 1670 94 X X 1726 97 X 1585 88 X X 1641 90 LS2011 110 Gallon Sp...

Page 32: ...nding or folding booms 8 Do not allow riders 9 Keep others away ST50910 To avoid injury from chemical hazards due to skin contact inhalation and ingestion wear personal protective equipment Read and f...

Page 33: ...m moving parts 7 Clear the area of bystanders before extending or folding booms 8 Do not allow riders 9 Keep others away ST50910 To avoid injury from chemical hazards due to skin contact inhalation an...

Page 34: ...ety Decal Kit French 1 3 5CS0032 OM and Safety Decal Kit Spanish 1 4 5CS44001 Replacement Safety Decal Kit English 1 Includes Qty 2 Caution Label Warning Label and Notice label 5 5CS44002 Replacement...

Page 35: ...ITEM NO PART NUMBER DESCRIPTION QTY Note 1 5CS43723 110 Gallon Tank 1 2 5CS43634 Control Valve 3 3 5CS43633 Elbow 3 4 MP 3 4 barb 2 4 5CS43635 Relief Valve 3 4 1 5 5CS43987 Gauge 160 PSI 1 6 5CS43630...

Page 36: ...2 10 5CS43631 Filter 1 11 5CS43435 Sprayer Handgun 1 12 5CS43974 3 Way Ball Valve 1 1 13 5CS43975 Fitting 1 MP 3 4 MP 1 14 5CS43976 Fitting 1 MP 1 Hose Barb 1 15 5CS43977 Fitting 1 MP 3 4 Hose Barb 1...

Page 37: ...1 2 3 4 6 7 8 9 10 5 110 Gallon Hoses ITEM NO PART NUMBER DESCRIPTION QTY Note 1 1 2 Hose 1 CTL 108 MF 5CS43418 2 1 2 Hose 1 CTL 144 MF 5CS43418 3 1 2 Hose 1 CTL 156 MF 5CS43418 4 1 2 Hose 1 CTL 360...

Page 38: ...6 7 Hose 3 4 1 CTL 60 MF 5CS43656 8 Hose 3 4 1 CTL 72 MF 5CS43656 9 Suction Hose 1 1 CTL 8 MF 5CS43654 10 Suction Hose 1 1 CTL 56 MF 5CS43654 5CS43652 Hose Clamp Screw Type 3 8 1 2 8 Not Illustrated 5...

Page 39: ...15 15 32 32 32 32 15 15 6 2 30 32 21 40 15 15 32 15 15 15 32 15 15 35 38 32 32 15 15 4 15 32 15 4 15 15 30 32 30 32 32 32 15 15 15 31 32 32 30 15 44 38 15 31 21 15 30 30 15 15 37 37 10 110 Gallon Fram...

Page 40: ...resh Water Tank 1 25 5CS43966 Fresh Water Tank Bracket 2 26 5CS43965 Fresh Water Tank Tray 1 27 5CS43954 110 gal Tank Support Rear 1 28 5CS43972 Valve Support 1 29 5CS43950 Manual Canister 1 30 5CS650...

Page 41: ...T NUMBER DESCRIPTION QTY Note 1 5CS43748 150 Gallon Tank 1 2 5CS43634 Control Valve 3 3 5CS43633 Elbow 3 4 MP 3 4 barb 2 4 5CS43635 Relief Valve 3 4 1 5 5CS43987 Gauge 160 PSI 1 6 5CS43630 3 4 Pipe Ni...

Page 42: ...CS43435 Sprayer Handgun 1 12 5CS43974 3 Way Ball Valve 1 1 13 5CS43975 Fitting 1 MP 3 4 MP 1 14 5CS43976 Fitting 1 MP 1 Hose Barb 1 15 5CS43977 Fitting 1 MP 3 4 Hose Barb 1 16 5CS43641 Fitting 3 4 MP...

Page 43: ...1 2 3 4 6 7 8 9 10 5 150 Gallon Hoses ITEM NO PART NUMBER DESCRIPTION QTY Note 1 1 2 Hose 1 CTL 144 MF 5CS43418 2 1 2 Hose 1 CTL 108 MF 5CS43418 3 1 2 Hose 1 CTL 156 MF 5CS43418 4 1 2 Hose 1 CTL 360...

Page 44: ...6 7 Hose 3 4 1 CTL 60 MF 5CS43656 8 Hose 3 4 1 CTL 72 MF 5CS43656 9 Suction Hose 1 1 CTL 8 MF 5CS43654 10 Suction Hose 1 1 CTL 48 MF 5CS43654 5CS43652 Hose Clamp Screw Type 3 8 1 2 8 Not Illustrated 5...

Page 45: ...5 15 15 30 32 30 32 32 32 15 15 15 31 32 32 30 15 44 44 32 32 15 15 38 37 37 19 46 45 45 46 15 15 15 10 32 10 150 Gallon Frame ITEM NO PART NUMBER DESCRIPTION QTY Note 1 5CS43955 150 gal Tank Support...

Page 46: ...Rear 1 28 5CS43972 Valve Support 1 29 5CS43950 Manual Canister 1 30 5CS65044 1 2 x 1 Carriage Bolt 8 31 5CS65037 1 2 Flange Nut 8 32 03H1500 3 8 x 1 Carriage Bolt 63 33 5CS65002 3 8 x 3 1 2 Carriage...

Page 47: ...Flange Bolt 2 2 A22698 5 16 Flange Nut 1 3 03H1540 5 16 x 3 4 Carriage Bolt 1 4 5CS43638 Elbow 3 4 MP 1 barb 1 5 5CS43639 PTO Quick Connect Adapter 1 6 5CS50268 Chain 2 0 1 5 ft 1 7 5CS43650 Chain La...

Page 48: ...16 x 3 4 Carriage Bolt 1 4 5CS43638 Elbow 3 4 MP 1 barb 1 5 5CS43787 PTO Quick Connect Adapter 1 6 5CS50268 Chain 2 0 1 5 ft 1 7 5CS43650 Chain Latch 1 8 5CS43622 Pump Mount Angle 1 9 5CS43786 Pump Ca...

Page 49: ...21 21 23 23 24 23 25 18 Folding Boom ITEM NO PART NUMBER DESCRIPTION QTY Note 1 5CS43644 Center Boom Tube 72 1 2 5CS43646 Side Boom Tube 60 2 3 5CS43616 Boom Hinge Backing Plate 4 4 5CS43862 Boom Hing...

Page 50: ...t 4 14 5CS43401 Plastic End Cap 1 6 15 5CS43420 Tee 1 2 Barb 1 16 5CS50120 1 2 x4 Clevis Pin 2 17 5CS50237 Bowtie Clip 1 2 2 18 5CS43411 Spray Tip Screen 7 19 5CS43315 5 16 x 1 3 4 Square U Bolt 2 20...

Page 51: ...36 37 36 36 36 36 36 36 36 36 36 37 15 20 23 26 18 24 24 18 22 31 25 25 28 27 18 28 27 31 17 18 18 19 6 2 20 16 16 15 35 2 17 5 18 25 14 12 32 10 25 12 1 13 32 11 30 9 4 30 34 34 33 21 29 27 27 29 18...

Page 52: ...Air Induction Spray Tip 0 4 gpm 14 13 5CS43735 Boom Brace 1 14 5CS43420 Tee 1 2 Barb 1 15 5CS43750 1 2 x 6 Clevis Pin 2 16 5CS65082 3 8 x 2 Carriage Bolt 18 17 03H1495 3 8 x 1 1 2 Carriage Bolt 4 18 E...

Page 53: ...3 4 truss head machine screw 4 35 5CS50237 Bowtie Clip 1 2 2 36 1 2 Hose 10 CTL 19 MF 5CS43418 37 1 2 Hose 2 CTL 9 25 MF 5CS43418 5CS43652 Hose Clamp Screw Type 3 8 1 2 27 Not Illustrated 5CS43767 3...

Page 54: ...24 40 37 24 43 14 21 31 22 36 38 44 4 23 1 13 44 9 11 30 45 30 9 14 10 46 12 48 6 2 2 5 18 17 15 20 16 16 19 18 17 18 29 33 28 27 29 18 18 45 50 17 26 30 30 34 35 34 35 34 18 47 49 51 41 34 41 49 25...

Page 55: ...Air Induction Spray Tip 0 4 gpm 18 13 5CS43735 Boom Brace 1 14 5CS43420 Tee 1 2 Barb 3 15 5CS43750 1 2 x 6 Clevis Pin 2 16 5CS65082 3 8 x 2 Carriage Bolt 20 17 03H1495 3 8 x 1 1 2 Carriage Bolt 4 18...

Page 56: ...5CS43401 Plastic End Cap 1 4 44 5CS43757 Plastic End Cap 1 1 4 6 45 03H1500 3 8 x 1 Carriage Bolt 4 46 5CS43411 Spray Tip Screen 18 47 5CS43736 In line Valve 1 2 2 48 5CS43993 Rubber 5 16 x 1 1 4 x 6...

Page 57: ...ng Cap threaded 3 5 5CS43401 Plastic End Cap 1 2 6 5CS43775 Boomless Flat Spray Tip Left 1 7 5CS43774 Boomless Flat Spray Tip Right 1 8 5CS43809 Boomless Flat Spray Tip Center 1 9 5CS43598 Square Tube...

Page 58: ...5CS201115OM rev 00 07 2020 58 Boomless 30 Spray ITEM NO PART NUMBER DESCRIPTION QTY Note 12 A22698 5 16 Flange Nut 4 13 5CS43315 5 16 x 1 3 4 Square U Bolt 2 14 5CS43970 Boom Bracket 2 Parts Diagrams...

Page 59: ...43968 Light Bracket RH 1 3 5CS43969 Light Bracket LH 1 4 03H1540 5 16 x 3 4 Carriage Bolt 4 5 A22698 5 16 Flange Nut 6 6 5CS65017 1 4 Nylock Nut 8 7 5CS65184 1 4 x 1 1 4 Bolt 8 8 5CS43315 5 16 x 1 3 4...

Page 60: ...On Highway Kit ITEM NO PART NUMBER DESCRIPTION QTY Note 10 5CS43647 SMV Sign 1 11 5CS65051 10 24 Nut 2 12 5CS65258 10 24 x 3 8 Phillips Pan Head Screw 2 5CS43983 Push in Cable Clamp with Wire Ties 8 N...

Page 61: ...t Pin 1 5 5CS43782 Swivel 1 2fpt Elbow 1 6 5CS50245 Rubber Chain Clamp 1 7 5CS43783 Swivel Knob 1 8 5CS43967 Hose Reel Bracket 1 9 A110615 5 8 SAE Washer 2 10 5CS65161 7 8 SAE Washer 2 11 5CS65162 7 1...

Page 62: ...rriage Bolt 4 20 A22698 5 16 Flange Nut 5 21 N10217 1 4 Flange Nut 5 22 E55662 3 8 Flange Nut 1 23 5CS65081 3 8 x 3 4 Carriage Bolt 1 24 5CS43435 HP Handgun 1 25 T58694 5 16 x 5 8 Flange Bolt 1 26 5CS...

Page 63: ...2 x 1 1 2 Carriage Bolt 8 2 5CS43963 CAT 2 Pin Brace 2 3 5CS61513 CAT 2 Side Pin 2 4 5CS43962 CAT 2 Pin Bracket 2 5 5CS65044 1 2 x 1 Carriage Bolt 4 6 5CS65037 1 2 Flange Nut 4 7 5CS61514 CAT 2 Top L...

Page 64: ...loads always replace shear bolts with identical grades Make sure fasteners threads are clean and start thread engagement properly Diameter A Inches Torque Values Dry SAE Grade 2 SAE Grade 5 SAE Grade...

Page 65: ...5CS201115OM rev 00 07 2020 65 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 66: ...5CS201115OM rev 00 07 2020 66 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 67: ...5CS201115OM rev 00 07 2020 67 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 68: ...PART NUMBER 5CS201115OM COPYRIGHT 2020 Superior Tech Inc Lancaster PA All rights reserved...

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