Frontier GM1190R Page 1 Operator'S Manual Download

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O P E R A T O R ’ S M A N U A L

GROOMING MOWERS

GM1190R

WPMAN0142 (Rev. 2/27/2006)

Summary of Contents for GM1190R

Page 1: ...O P E R A T O R S M A N U A L GROOMING MOWERS GM1190R WPMAN0142 Rev 2 27 2006...

Page 2: ...trained mechanics genuine Frontier service parts and the necessary tools and equipment to handle all your needs Use only genuine Frontier service parts Substitute parts will void the warranty and may...

Page 3: ...RMATION 2 SAFETY RULES 3 6 SAFETY DECALS 6 8 OPERATION 9 OWNER SERVICE 13 TROUBLE SHOOTING 17 18 DEALER SERVICE 19 ASSEMBLY 26 DEALER CHECK LISTS 30 INDEX TO PARTS LISTS 31 BOLT TORQUE CHART 41 BOLT S...

Page 4: ...ed from extensive field experience and engineering data Some information may be general in nature due to unknown and varying operating conditions However through experience and these instructions you...

Page 5: ...or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately Always wear relatively tight and belted...

Page 6: ...ys comply with all state and local lighting and marking requirements Never allow riders on power unit or attachment Do not operate PTO during transport Look down and to the rear and make sure area is...

Page 7: ...ower Hydraulic system leak down and failure of mechan ical system can cause equipment to drop Before working underneath carefully read Oper ator s Manual instructions disconnect driveline raise mower...

Page 8: ...lling or removing belt from spring loaded idler Springs store energy when extended and if released suddenly can cause per sonal injury STORAGE Block equipment securely for storage Keep children and by...

Page 9: ...place and in good condition Lower equipment to ground stop engine remove key and set brake before dismounting tractor Never allow children or untrained persons to operate equipment Do not transport to...

Page 10: ...quipment DANG NGER ER 1004114 8 WP1004114 GUARD MISSING DO NOT OPERATE DANGER 33347E DANGER DANGER GUARD MISSING DO NOT OPERATE 11 WP33347 CRUSHING AND PINCHING HAZARD Be extremely careful handling va...

Page 11: ...hearing and head and respirator or filter mask where appropriate ATTACHING MOWER TO TRACTOR Hitch Point Distance and PTO Clearance Figure 1 Figure 1 PTO to Mounting Point Distance The standard drive i...

Page 12: ...th raise mower to highest position and block securely Blocking up prevents mower dropping due to hydraulic leak down hydraulic system failures or mechanical component failures Figure 2 Cutting Height...

Page 13: ...ng ___ Make sure the driveline guards and tether chains are in good condition Guards must rotate freely on driveline Fasten tether chains as instructed to the tractor and the equipment ___ Inspect are...

Page 14: ...Extremely tall material should be cut twice Cut mate rial higher the first pass Then cut at desired height at 90 to first pass Remember sharp blades produce cleaner cuts and require less power Analyze...

Page 15: ...mecha nisms to prevent side to side movement When blocking you must consider overall stability of the unit Just placing jackstands under the unit will not ensure your safety The working surface must...

Page 16: ...r for a grease gun Insert the needle point into the bearing hole and apply one good pump BELT REPLACEMENT Figure 8 One of the major causes of belt failure is improper installation Before a new belt is...

Page 17: ...Tighten to 85 lbs ft 85 Nm SHEAR BOLT REPLACEMENT IMPORTANT Always use approved 1 2 NC x 3 grade 2 shear bolt as a replacement part Using a hardened bolt or shear pin may result in damage to driveline...

Page 18: ...nd rotate blade lock 4 to secure blade Tighten bolt 5 Rotate spindle and install opposite blade in same manner Repeat for remaining spindles Figure 11 Blade Installation and Lock WHEEL BEARING MAINTEN...

Page 19: ...rt of grass pressed down by path of tractor tires Slow ground speed of tractor but keep engine run ning at full PTO rpm Cutting lower will help Dull blades Sharpen or replace blades Material discharge...

Page 20: ...t guides Check under mower and around blade spindle shafts for wire rags or other foreign material Clean all material from under mower Frayed edges on cover Belt misaligned or belt rubbing guide Re al...

Page 21: ...l supports because these components can rotate Do not work underneath mower unless it is properly attached to tractor see Operation section the brakes set key removed and the mower blocked securely Th...

Page 22: ...improper seal installation and positioning Follow instructions carefully Lightly coat housing area where seals seat with Perma tex or equivalent Lightly lubricate seal locate spring and place seal sq...

Page 23: ...r bushing bolts into threaded holes of pulley and tighten alternately to 12 lbs ft 16 Nm securing pulley to bushing Reinstall blades and belt UNIVERSAL JOINT REPAIR Two different style driveline U joi...

Page 24: ...urnal cross into bearing cup with grease fitting away from shaft Be careful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible wit...

Page 25: ...mower by removing bolts from split taper bushing and turning them into threaded holes on bushing flange Tighten evenly forcing the bushing and drive sheave apart Remove gearbox from gear stand Gearbox...

Page 26: ...ing a round tube of the correct diameter and a hand press Slide shim 15 over input shaft 3 and secure with snap ring 12 Check input shaft end float by moving the input shaft 3 by hand If end float is...

Page 27: ...on 6 Bearing cup cone WP39257 7 Bearing cup cone WP57478 8 Bearing cup cone WP57462 9 Ball bearing 10 Internal retainer ring 11 Cotter pin 12 Snap ring WP57466 13 Snap ring WP20895 14 Spacer 15 Shim k...

Page 28: ...re 23 Attach counter cone shield 6 over gearbox output shield 7 using four 5 16 cap screws 3 or M8 cap screws 4 and washers 5 Attach implement end of driveline 1 to gearbox output shield 7 Fasten teth...

Page 29: ...bar 6 Hitch pin assembly 7 5 8 Hex nut 8 1 2 x 6 Bolt 9 3 Point brace bar 10 1 2 Schedule 40 x 2 3 4 pipe 11 Top link clevis 12 1 2 Flanged hex locknut 14 PTO Hanger bracket 6 5 4 3 3 4 2 1 CD3953A 1...

Page 30: ...flat washer 9 Attach upper end of offset link to pivot link using 1 2 flat washer 5 sleeves 6 10 flange lock nut 7 and 1 2 x 4 3 4 cap screw Remove rear offset links and replace with chains 2 cut to r...

Page 31: ...Adjust mower cutting height by using chart page 10 and secure with bolts 32 and nuts Tighten all hard ware see Bolt Torque Chart page 41 Repeat for opposite rear caster wheel 1 Support plate 2 Caster...

Page 32: ...t out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed ___ Show customer how to make sure driveline is properly i...

Page 33: ...e Assembly Exploded View 32 33 GM1190R Main Frame Assembly 34 Gearbox Assembly 35 Drive Shaft 36 Blade Spindle Assembly 37 Quick Hitch Kit Optional 37 Chain Shielding Assembly 38 Front Roller Assembly...

Page 34: ...EMBLY EXPLODED VIEW CD3955D 60 61 62 30 41 40 39 9 29 28 28 29 9 1 2 6 8 10 11 12 13 14 15 2 23 21 20 19 18 17 55 54 49 48 46 56 58 53 59 57 44 43 45 50 51 38 37 36 47 35 42 33 43 47 51 39 56 52 27 24...

Page 35: ...blade 13 long Optional 28 WP19571 2 Idler Flat 5 95 Dia Less Bearing 29 WP6095 2 Bearing Ball 30 WP51849 1 Shield Counter Cone HARDWARE REF PART NO NO DESCRIPTION 33 Pin Cotter 3 16 x 1 1 2 35 Bolt Ca...

Page 36: ...s 5 WP19578 2 Link Rear Offset 6 WP64814 1 Sleeve 62 x 84 x 2 75 7 1 Universal drive see page 36 8 WP36998 1 Bracket PTO Hanger HARDWARE REF PART NO NO DESCRIPTION 30 Screw HHCS 1 2 NC x 1 1 2 GR5 32...

Page 37: ...0890 1 Bearing Ball 10 WP20897 1 Ring Retaining Int 81mm 11 2 Pin Cotter 12 WP57466 2 Ring Snap 13 WP20895 1 Ring Snap 14 WP57373 1 Washer Flat 35 3mm x 48mm x 2 5mm 15 WP57328 2 Shim Kit 16 WP57469 1...

Page 38: ...ve tube 5 WP40587 1 Drive Tube Inner Profile cut to length 6 WP40588 1 Drive Tube Outer Profile cut to length 7 WP40576 1 Inboard yoke 8 WP40570 1 Yoke 1 3 8 12 WP40766 2 Bearing Ring Guard 13 WP40777...

Page 39: ...k 11 WP3967 2 Pin Blade QD 12 WP13288 2 Screw HHCS Nylok 1 2 NC x 3 4 GR5 13 WP24590KT 1 CCW Blade 13 long Standard or or 13 WP28329KT 1 CCW Low Suction Blade 13 Long Optional Obtain Locally CD6080A A...

Page 40: ...Pin Headless 38 x 29 88 9 WP11761 2 Pin Headless 38 x 48 50 10 16 Bolt Carriage 3 8 NC x 1 GR5 11 WP14350 16 Nut Flanged Lock 3 8 NC Obtain Locally 11 10 11 10 9 9 8 8 7 7 7 7 6 6 5 5 4 3 2 1 CD3957...

Page 41: ...aft Asy 9 WP52741 2 Axle Caster 75 x 8 25 10 WP52744 4 Sleeve HT 75 x 1 13 x 63 HARDWARE REF PART NO NO DESCRIPTION 14 Pin Spirol 1 4 x 2 15 Grease Fitting 1 4 28 Tapered Thread 16 Screw HHCS 1 2 NC x...

Page 42: ...item 5 or or 12 WP19744G 2 Pneumatic tire wheel hub Gray 13 x 5 6 includes item 5 13 WP52743 2 Caster Yoke Shaft Asy 14 WP52744 4 Sleeve HT 75 x 1 13 x 63 15 WP52741 2 Axle Caster 75 x 8 25 HARDWARE...

Page 43: ...467 634 722 979 1020 1383 A SAE SERIES TORQUE CHART SAE Bolt Head Identification SAE Grade 2 No Dashes SAE Grade 5 3 Radial Dashes SAE Grade 8 6 Radial Dashes Diameter Thread Pitch Millimeters Wrench...

Page 44: ...city CCW Counter Clockwise CW Clockwise F Female GA Gauge GR 5 etc Grade 5 etc HHCS Hex Head Cap Screw HT Heat Treated JIC Joint Industry Council 37 Degree Flare LH Left Hand LT Left m Meter mm Millim...

Page 45: ...Mower to Tractor 9 Hitch Point Distance 9 PTO Clearance 9 Cutting Height Adjustment Mounted Mowers 10 With Front and Rear Caster Wheels 10 Operating Technique 12 Optional Blades 12 Optional Front Roll...

Page 46: ...rtation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR O...

Page 47: ...The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distri...

Page 48: ...trademarks of Woods Equipment Company Frontier Equipment and the Frontier logo are trademarks of Deere Company All other trademarks trade names or service marks that appear in this man ual are the pro...

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