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Fronius Robacta Reamer V, Operating Instructions Manual

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Fronius Robacta Reamer V Operating Instructions Manual Download Page 91

Troubleshooting

Errors in program
sequence

The parting agent does not spray

Parting agent container is full

Not enough spray
Adjust spray time

Parting agent hose suction filter in the parting agent container is soiled
Clean the suction filter of the parting agent hose with compressed air (for
more detailed information, see section 

Starting up the parting agent 

nebuliser

 from page 

58

)

No signal from robot
Check robot program

Parting-agent injection nozzle blocked
Clean parting-agent injection nozzle
Contact After-Sales Service (arrange for parting-agent injection nozzle to be
replaced)

Vacuum pump faulty
Contact After-Sales Service (arrange for vacuum pump to be replaced)

Mechanical fault on solenoid valve
Contact After-Sales Service (arrange for solenoid valve to be replaced)

Cause:
Remedy:

Cause:
Remedy:

Cause:
Remedy:

Cause:
Remedy:

Cause:
Remedy:

Cause:
Remedy:

Welding torch is poorly cleaned or damaged

Position of the cleaning motor has been set incorrectly
Set the position of the cleaning motor correctly - see section 

Adjusting the 

lifting device

 from page 

49

Gas nozzle clamped in wrong position
Adjust the gas nozzle clamping device - see section 

Adjust gas nozzle 

clamping device

 from page 

47

Cleaning cutter not suited to welding torch shape
Fit the correct cleaning cutter

Cleaning cutter is worn
Replace cleaning cutter

Cause:
Remedy:

Cause:
Remedy:

Cause:
Remedy:

Cause:
Remedy:

91

EN

Summary of Contents for Robacta Reamer V

Page 1: ...er ECF sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy Robacta Reamer V Easy Robacta Reamer V Easy Han6P J Robacta Reamer V EN Operating instructions Welding torch cleaning 42 0426 0094 EN 038 01032021 ...

Page 2: ......

Page 3: ...cta Reamer V Easy Han6P J scope of supply options and required components 21 Robacta Reamer V Easy Han6P J scope of supply 21 Robacta Reamer V Easy Han6P J required components 21 Robacta Reamer V Easy Han6P J options 21 Robacta Reamer V scope of supply and options 23 Robacta Reamer V scope of supply 23 Robacta Reamer V options 23 Controls connections and mechanical components 25 Safety 27 Safety 2...

Page 4: ...cally controlled wire cutter 52 Installing the electrically controlled wire cutter 53 Installing the adjusted wire cutter 54 Fitting mounting plates for the wire cutter 54 Installing the adjusted wire cutter 54 Wire cutter function 56 Maximum wire diameter 56 How the mechanically controlled wire cutter works 56 How the electrically controlled wire cutter works 56 Installing the compressed air supp...

Page 5: ...tputs 81 Signal waveform optional wire cutter inputs and outputs 82 Signals not defined using time 82 Care maintenance and disposal 83 Care maintenance and disposal 85 General 85 Before each start up 85 Daily 85 Weekly 85 Every 6 months 85 As necessary 85 Disposal 86 Troubleshooting 87 Safety 89 Safety 89 Ensuring that the cleaning device is depressurised 90 Troubleshooting 91 Errors in program se...

Page 6: ...device All persons involved in commissioning operating maintaining and servicing the device must be suitably qualified have sufficient knowledge of automated welding and read and carefully follow these operating instructions as well as the operating instructions for all system components The operating instructions must always be at hand wherever the device is being used In addition to the operatin...

Page 7: ... C 13 F to 131 F Relative humidity up to 50 at 40 C 104 F up to 90 at 20 C 68 F Keep ambient air free from dust acids corrosive gases and substances etc Can be used at altitudes of up to 2000 m 6500 ft Obligations of the operator The operator must only allow persons to work with the device who are familiar with the fundamental instructions regarding safety at work and accident prevention and have ...

Page 8: ...ance installation or repair work During operation Ensure that all covers are closed and fitted properly Keep all covers closed Protecting your self and others Anyone working with the device exposes themselves to numerous risks In addition to these Operating Instructions the safety rules of the manufacturer of the entire welding system must also be observed Keep all persons especially children out ...

Page 9: ...MF measures Electromagnetic fields may pose as yet unknown risks to health effects on the health of others in the vicinity e g wearers of pacemakers and hear ing aids wearers of pacemakers must seek advice from their doctor before approaching the device or any welding that is in progress for safety reasons keep distances between the welding cables and the welder s head torso as large as possible d...

Page 10: ...d international regulations Commissioning maintenance and repair It is impossible to guarantee that bought in parts are designed and manufactured to meet the demands made of them or that they satisfy safety requirements Use only original spare and wearing parts also applies to standard parts Do not carry out any modifications alterations etc to the device without the manu facturer s consent Compon...

Page 11: ...alth Safety symbols Devices with the CE mark satisfy the essential requirements of the applicable directives e g low voltage and electromagnetic compatibility directives machinery directive Devices with the CSA test mark satisfy the requirements of the relevant standards in Canada and the USA Copyright Copyright of these operating instructions remains with the manufacturer The text and illustratio...

Page 12: ...12 ...

Page 13: ...General 13 ...

Page 14: ...14 ...

Page 15: ...n the front of the cleaning devices holds the gas nozzle in place during cleaning A cleaning cutter is used to clean the nozzle After the cleaning process a parting agent is applied to the inside and front of the gas nozzle through the parting agent injection nozzle that is fixed in the middle of the cleaning motor The options available for each cleaning device are shown on the following pages Dev...

Page 16: ...e for the wire cutter Components required for installing the Robacta Reamer V Easy Han6P J Robacta Reamer V Easy Han6P J Mounting plate for the Robacta Reamer V Easy Han6P J Components required for installing the Robacta Reamer V Easy Han6P J together with the adjusted wire cutter Robacta Reamer V Easy Han6P J Mounting plate for the Robacta Reamer V Easy Han6P J Adjusted wire cutter Mounting plate...

Page 17: ...g from the parting agent injection nozzle flying parts shavings etc Keep the device free from current and pressure during maintenance and servicing Do not use the functions described here until you have thoroughly read and understood the following documents these operating instructions all the operating instructions for the system components especially the safety rules For indoor use only Wear eye...

Page 18: ...Notice warning of automatic start up of the device 18 ...

Page 19: ...falling This can result in serious injury and damage to property Secure the device to prevent it from falling over when transporting on a forklift truck or lift truck Avoid sudden changes in direction braking or acceleration Transport notices on the packaging CAUTION Danger due to improper transport This can result in damage to property Observe the transport notices on the device packaging 19 EN ...

Page 20: ...eaning device 2 Spatter tray retainer 3 Spatter tray 4 Tightening key for cleaning motor 5 Compressed air relief valve not shown 6 Harting Han6P connecting plug X1 without cable 7 Operating instructions 8 Fixings for assembling the cleaning device 4 screws 4 washers 4 lock washers 4 nuts Robacta Reamer V Easy options The following options are available for the cleaning device Installation stand Wi...

Page 21: ...alve not shown 6 Harting Han6P connecting plug X1 without cable 7 Operating instructions 8 Fixings for assembling the cleaning device 4 screws Robacta Reamer V Easy Han6P J required compon ents NOTE The mounting plate and fixings are not part of the scope of supply for the cleaning device but are needed to ensure that the cleaning device is adjusted when it is installed Robacta Reamer V Easy Han6P...

Page 22: ...Mounting plates for the wire cutter including fixings 22 ...

Page 23: ...g device 2 Spatter tray retainer 3 Spatter tray 4 Tightening key for cleaning motor 5 Compressed air relief valve not shown 6 Standard I O connecting plug X1 without cable 7 Operating instructions 8 Fixings for assembling the cleaning device 4 screws 4 washers 4 lock washers 4 nuts Robacta Reamer V options The following options are available for the cleaning device Installation stand Wire cutter S...

Page 24: ...24 ...

Page 25: ...Controls connections and mechan ical components 25 ...

Page 26: ...26 ...

Page 27: ...incorrect operation and incorrectly performed work This can result in serious injury and damage to property All the work and functions described in this document must only be carried out by trained and qualified personnel Read and understand this document Read and understand all the Operating Instructions for the system components especially the safety rules 27 EN ...

Page 28: ...1 Harting Han6P connection socket X1 for a 24 V DC supply CAUTION Risk of damage to Harting Han6P connection X1 supply due to overcurrent Secure supply against overcurrent with a 500 mA slow blow fuse 2 Compressed air connection for a dry compressed air supply at 6 bar 86 99 psi Thread identification compressed air connection G 3 Parting agent container 4 Cleaning screw for manually testing all cl...

Page 29: ...on nozzle applies the parting agent to the inside and front of the gas nozzle 10 Cleaning cutter with internal through hole for the parting agent injection nozzle 11 Spray parting agent button for manually testing the spray device when the button is pressed only the spray device is activated compressed air or a mixture of compressed air parting agent is sprayed from the parting agent injection noz...

Page 30: ... Thread identification compressed air connection G 3 Fill level control sensor emits a signal once the fill level in the parting agent container falls below a spe cified level 4 Parting agent container 5 Parting agent adjuster for adjusting the amount of parting agent sprayed inside the gas nozzle 6 Protective covering 7 Lifting device lifts the cleaning motor and the cleaning cutter when cleaning...

Page 31: ...tive covering must remain on the TCP 13 14 15 16 13 Lifting device up down screw for manually checking the lifting device lifting device moves up down 14 Spray in parting agent screw for manually checking the spray device compressed air or compressed air part ing agent mixture is sprayed out of the parting agent injection nozzle 15 Clamp gas nozzle Cleaning motor on screw for manually checking the...

Page 32: ...plug X1 cable end view Input and output signals on the Robacta Reamer V 1 Clamp gas nozzle Cleaning motor ON cleaning cutter turning input signal 24 V DC 2 GND general 3 Cleaning motor UP input signal cleaning cutter moves to cleaning position 24 V DC 4 Spray parting agent input signal 24 V DC 5 24 V DC supply 6 Gas nozzle free output signal 7 Gas nozzle clamped output signal 8 Cleaning motor turn...

Page 33: ...ng plug X1 for connecting the cleaning device to the robot control is part of the scope of supply The cable harness must be adapted to the connec tion technology on the robot control Harting Han6P connecting plug pin assignment X1 3 2 5 4 1 6 Harting Han6P connecting plug pin assignment X1 cable end view Input and output signals on the Robacta Reamer V Easy Han6P Robacta Reamer V Easy Han6P J 1 St...

Page 34: ...34 ...

Page 35: ...Installation and commissioning 35 ...

Page 36: ...36 ...

Page 37: ...and damage to property Before carrying out any work disconnect the customer s compressed air and power supplies from the cleaning device and the connected system components and ensure that they remain disconnected until work is complete Before carrying out any work make sure that the cleaning device is depressurised for the necessary steps see the following section Ensuring that the cleaning devic...

Page 38: ...ht back to its original position If the cleaning device does not respond to the turning of the screw the cleaning device is depressurised If the cleaning device responds to the turning of the screw the cleaning device is still connected to a compressed air supply If this is the case you must disconnect the cleaning device from the compressed air supply and check again that the cleaning device is d...

Page 39: ...t only be serviced by 1 person at a time It is also necessary to ensure that no one else is within the working area of the device when the device is being serviced Setup regulations The cleaning device is tested to protection class IP 20 meaning Protection against penetration by solid foreign bodies with diameters 12 5 mm 0 49 in No protection against the ingress of water The device must not be se...

Page 40: ...ss to the device its compressed air supply must be dis connected for the duration of work in accordance with Performance Level d of the ISO 13849 1 standard To ensure that the compressed air supply is interrupted as required MS6 SV pressure build up and pressure relief valves from FESTO are recommended 40 ...

Page 41: ...responsible for selecting the right type of screws or bolts Always secure the cleaning device to the installation stand 1 Place the optionally available installa tion stand on a level firm and vibra tion free surface foundation Position the installation stand in such a way that the distance the robot has to travel to the cleaning device on the installation stand is as short as possible 2 Tightly s...

Page 42: ...sup plied with the cleaning device for fastening If the underlying surface thickness is greater than 5 mm 0 197 in do not use the fixings supplied for fastening In this situation the installer is responsible for selecting the right type of fixing 1 Place the cleaning device and the spatter tray retainer on a level firm and vibration free surface foundation Position the cleaning device in such a wa...

Page 43: ...Attach the spatter tray retainer as shown 3 43 EN ...

Page 44: ...lation stand The installer is responsible for selecting the right type of fixing 1 Place the optional installation stand on a level firm and vibration free surface found ation Position the installation stand in such a way that the distance the robot has to travel to the cleaning device on the installation stand is as short as possible 2 Screw the installation stand to the underlying surface founda...

Page 45: ...7 45 EN ...

Page 46: ...ing torch cleaning position 1 2 mm 0 039 0 079 in NOTE The welding torch cleaning position is shown on the Robacta Reamer V as an example The welding torch cleaning position is the same for all Robacta Reamer V cleaning devices 46 ...

Page 47: ...be adjusted before using it for the first time and each time a device is replaced NOTE The gas nozzle clamping device is adjusted in the same way on the Robacta Reamer V Easy and the Robacta Reamer V 1 3 2 4 NOTE Adjust the clamping device in such a way that no reaction forces can be transferred to the robot The gas nozzle must only be clamped onto the cylindrical surface 1 Loosen the Allen screws...

Page 48: ...le wearing parts This can result in damage to property and malfunctions Only use the device manufacturer s contact tips gas nozzles and cleaning cutters No liability is accepted for damage caused by the use of contact tips gas nozzles or cleaning cutters from third party manufacturers The cleaning cutter is not part of the scope of suppl Consult the manufacturer s spare parts list for the appropri...

Page 49: ...rd see diagram 6 for welding torch and insulating sleeve NOTE The cleaning cutter must not touch any welding torch components 8 Fix the cleaning motor 4 in this position in the lifting device 3 tighten the screw 2 on the lifting device 9 Complete a function test without the gas nozzle fitted Move the lifting device manu ally to the uppermost position The cleaning cutter must close around the conta...

Page 50: ...controlled wire cutter on the Robacta Reamer V Easy Installing the mechanically controlled wire cutter 1 NOTE Use the fixings supplied with the wire cutter 1 2 2 Use screws and washers to fit the wire cutter to the cleaning device 1 2 3 1 4 50 ...

Page 51: ...nect the wire cutter compressed air hose to the cleaning device Installing the electrically con trolled wire cutter 1 NOTE Use the fixings supplied with the wire cutter Ensure that the recesses in the spacers face the cleaning device 2 NOTE The wire cutter must be controlled elec trically by the robot control 51 EN ...

Page 52: ... Robacta Reamer V Installing the mechanically controlled wire cutter 1 NOTE Use the fixings supplied with the wire cutter 2 NOTE Use the fixings supplied with the wire cutter 3 Use a suitable adapter to connect the wire cutter compressed air hose to the cleaning device 52 ...

Page 53: ...on trolled wire cutter 2 2 1 1 3 1 NOTE Use the fixings supplied with the wire cutter Ensure that the recesses in the spacers face the cleaning device 1 2 2 NOTE The wire cutter is controlled electrically by the robot control 53 EN ...

Page 54: ...tter Fitting mounting plates for the wire cutter NOTE Use the fixings supplied with the mounting plates to fasten the mounting plates 1 2 Installing the adjusted wire cut ter 1 2 NOTE Use the fixings supplied with the wire cutter 54 ...

Page 55: ...1 3 2 1 4 NOTE The wire cutter must be controlled elec trically by the robot control 55 EN ...

Page 56: ...olled wire cutter works 1 If a torch neck pushes the valve lever 1 to the side by more than 15 with the gas nozzle the wire cutter is activated and the wire electrode is cut NOTE The wire electrode is cut while the torch neck is moving How the electric ally controlled wire cutter works The electrically controlled wire cutter opens and closes when there is an active signal from the robot control 56...

Page 57: ...mpressed air connection on the cleaning device 3 Connect the compressed air supply line to the compressed air relief valve The compressed air supply to the cleaning device can be broken and re established by moving the compressed air relief valve forwards and backwards see description below The diagram below shows the compressed air relief valve in the closed position no compressed air supply to t...

Page 58: ... for the cleaning device If other manufacturers products are used trouble free operation cannot be guaranteed 3 3 1 1 2 2 1 2 2 3 3 1 1 4 4 2 3 Connect the part ing agent con tainer 10 litres to the cleaning device NOTE Only use Robacta Reamer parting agent item number 42 0411 8042 supplied by the manufacturer The composition of this parting agent is designed specifically for the cleaning device I...

Page 59: ... a compressed air supply to the cleaning device 2 Connect the cleaning device to the robot control 3 Start the spraying process using the robot control and check that sufficient spray is being applied 4 If the spray amount is not sufficient increase it as required by adjusting the spray time using the robot control a spray time of 0 7 seconds is recommended nur Robacta Reamer V only or by using th...

Page 60: ...1 Finely adjusting the spray amount on parting agent adjuster 60 ...

Page 61: ...rols and indicators on the sensor 1 2 3 1 OUT OFF button for programming the sensor 2 OUT ON button for programming the sensor 3 LED indicates the sensor operating status LED on flashing sensor is act ive LED on not flashing sensor is not active Installation adapter borehole dimensions 57 15 3 2 4 2 28 36 13 24 3 2 mm 2 24 0 59 0 13 0 17 1 10 1 42 0 51 0 94 0 13 inch 61 EN ...

Page 62: ...ter press the sensor fully into the installation adapter the latch 3 on the installation adapter must snap back over the sensor sensor audibly engages 1 2 2 Use the fixings supplied with the sensor 1 1 1 1 3 Screw the installation adapter and sensor on to the parting agent container housing Fixings are not included in the sensor installation adapter scope of supply The installer is respons ible fo...

Page 63: ...seconds The LED on the sensor flashes slowly After releasing the OUT OFF button the LED goes out the sensor has detected a low fluid level Calibrating the full state 1 Fill the parting agent container with parting agent 6 s 2 Press the OUT OFF button for at least 6 seconds The sensor LED flashes slowly at first then more rapidly after 6 seconds After releasing the OUT OFF button the LED goes out t...

Page 64: ... up when locking it will go out briefly after locking if the LED does not light up when locking it will come on briefly after locking Unlocking the fill level control sensor 1 Simultaneously press the OUT OFF and OUT ON buttons for at least 10 seconds The LED status changes briefly if the LED lights up when unlocking it will go out briefly after unlocking if the LED does not light up when unlockin...

Page 65: ...ating GND for actuators and sensors Robacta Reamer V NOTE Once the cable clip has been removed from the terminal strip pin 15 becomes available on the standard I O connecting plug X1 as GND for sensors and pin 2 as GND for actuators For more information on the standard I O connecting plug see section Standard I O connecting plug X1 pin assignment for robot control 1 2 3 1 2 1 2 3 3 65 EN ...

Page 66: ...ND for actuators and sensors electric ally controlled wire cutter on the Robacta Reamer V NOTE After reconnecting the cables the actuators and sensors of the wire cutter are supplied separately with GND 1 2 3 4 66 ...

Page 67: ... nozzle clamping device wire cutter and parting agent injection nozzle Wear ear protection Wear protective goggles with side protection Manually check ing the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J func tions NOTE Functions are deactivated if the slot on the Cleaning screw is horizontal 1 Disconnect the cleaning device from the robot control 2 Establish a compressed air supply to ...

Page 68: ...cessary only activate the spray device 1 3 2 Spraying in parting agent 5 The following must be checked when the function is being performed parting agent emerging from the part ing agent injection nozzle 68 ...

Page 69: ...ice wire cutter and parting agent injection nozzle Wear ear protection Wear protective goggles with side protection Manually check ing Robacta Reamer V func tions NOTE When the slot for the Lifting device up down Spray in parting agent and Clamp gas nozzle Cleaning motor on screws is positioned horizontally function is deactivated 1 Disconnect the cleaning device from the robot control 2 Establish...

Page 70: ...fting device up down 5 1 Deactivating the function 6 The following must be checked when the function is being performed parting agent emerging 1 1 2 Spraying in parting agent 7 1 Deactivating the function 8 70 ...

Page 71: ...98 inch is used For more information see Adjusting the gas nozzle clamping device The cleaning cutter is fitted The lifting device has been adjusted If present the wire cutter has been installed If present the parting agent nebuliser is started up If present the fill level control sensor is started up The compressed air supply has been established The functions have been checked manually The clean...

Page 72: ...ecked before starting automatic operation Do not start in automated mode until the cleaning device has been properly installed and started up NOTE Not coating the interior of the welding torch may result in permanent soiling of the torch when welding begins Always wet the interior of the welding torch with the manufacturer s parting agent before starting automatic operation 72 ...

Page 73: ...next to wire cutter Speed high speed Start Start from position D Enter wire cutter Speed 10 cm s 236 22 ipm Wire cutter option Set External signal Cut wire electrode Wait 0 5 sec Reset External signal Cut wire electrode Start from position E c 50 mm 1 97 in centrally above the wire cutter Speed 10 cm s 236 22 ipm 73 EN ...

Page 74: ...h speed Query High Gas nozzle free Query Low Gas nozzle clamped Stop Set Input Start cleaning Reset Input Start cleaning Reset Blow compressed air through welding torch Start from position B cleaning position Enter gas nozzle clamping device Speed 10 cm s 236 22 ipm Set Blow compressed air through welding torch Wait 5 sec Wait 1 5 sec 74 ...

Page 75: ...ozzle clamped Stop Query output Gas nozzle free output signal Low or High Start from position A c 50 mm 1 97 in centrally above the cleaning device Speed 10 cm s 236 22 ipm End Query output High Gas nozzle free 75 EN ...

Page 76: ...l Cut wire electrode Query wire cutter open Low or High Query wire cutter open Low Stop Error message wire cutter not open Start from position D Enter wire cutter Speed 10 cm s 236 22 ipm Set External signal Cut wire electrode Wait 0 5 sec Reset External signal Cut wire electrode Query wire cutter open High Wire cutter option Start from position E c 50 mm 1 97 in centrally above the wire cutter Sp...

Page 77: ...e High Error message Top up parting agent Query cleaning motor lowered Low Reset Input Cleaning motor up Query cleaning motor lowered Low or High Query cleaning motor lowered Low Stop Error message cleaning motor not lowered Query gas nozzle free Low Reset Input Clamp gas nozzle cleaning motor on Query gas nozzle free Low or High Query gas nozzle free Low Stop Error message gas nozzle clamped Quer...

Page 78: ...ning High Set Input Cleaning motor up Stop Error message gas nozzle not clamped Query cleaning motor raised Low or High Query cleaning motor raised High Wait 0 5 sec Query cleaning motor turning Low Error message cleaning motor not turning Query cleaning motor raised Low Query gas nozzle clamped High Error message cleaning motor not raised Set Input Blow compressed air through welding torch Wait 5...

Page 79: ...pressed air through welding torch Reset Input Clamp gas nozzle cleaning motor on Query cleaning motor lowered High Query cleaning motor lowered Low or High Wait 2 sec Reset Input Cleaning motor up Error message gas nozzle clamped Query gas nozzle free Low Error messages cleaning motor not lowered Query cleaning motor lowered Low Wait 0 5 sec Wait 0 7 sec Query gas nozzle free Low or High Stop Stop...

Page 80: ...gnal waveform on the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J Signal inputs Start cleaning clamp gas nozzle cleaning motor on cleaning motor off spray parting agent Signal outputs Gas nozzle free 80 ...

Page 81: ...aveform Signal inputs Clamp gas nozzle cleaning motor on Cleaning motor up Spray in parting agent Signal outputs Gas nozzle free Gas nozzle clamped Cleaning motor turning impulse signal Cleaning motor lowered Cleaning motor raised 81 EN ...

Page 82: ...al waveform optional wire cut ter inputs and outputs Cut wire electrode input signal Wire cutter open output signal Wire cutter closed output signal Signals not defined using time Parting agent level OK 82 ...

Page 83: ...Care maintenance and disposal 83 ...

Page 84: ...84 ...

Page 85: ...ty Only use solvent free cleaning products on the cleaning device 1 Remove parting agent deposits and dirt from device Weekly CAUTION Danger from cleaning agents containing solvents This can result in damage to property Only use solvent free cleaning products on the parting agent container 1 Check the parting agent container for soiling and clean if necessary 2 Blow through suction filter in parti...

Page 86: ...Disposal Dispose of in accordance with applicable national and local regulations 86 ...

Page 87: ...Troubleshooting 87 ...

Page 88: ...88 ...

Page 89: ...amage to property Before carrying out any work disconnect the customer s compressed air and power supplies from the cleaning device and the connected system components and ensure that they remain disconnected until work is complete Before carrying out any work make sure that the cleaning device is depressurised for the necessary steps see the following section Ensuring that the cleaning device is ...

Page 90: ...Han6P J 3 Briefly turn the Cleaning screw on the cleaning device 90 to the right then turn it straight back to its original position If the cleaning device does not respond to the turning of the screw the cleaning device is depressurised If the cleaning device responds to the turning of the screw the cleaning device is still connected to a compressed air supply If this is the case you must disconn...

Page 91: ...cuum pump faulty Contact After Sales Service arrange for vacuum pump to be replaced Mechanical fault on solenoid valve Contact After Sales Service arrange for solenoid valve to be replaced Cause Remedy Cause Remedy Cause Remedy Cause Remedy Cause Remedy Cause Remedy Welding torch is poorly cleaned or damaged Position of the cleaning motor has been set incorrectly Set the position of the cleaning m...

Page 92: ...sealing in lifting cylinder Contact After Sales Service arrange for lifting cylinder to be replaced Cause Remedy Cause Remedy Cause Remedy Cause Remedy Cause Remedy Cleaning motor does not work No compressed air supply Establish a compressed air supply No signal from robot Check robot program Mechanical fault on cleaning motor Contact After Sales Service arrange for cleaning motor to be replaced M...

Page 93: ...Technical data 93 ...

Page 94: ...94 ...

Page 95: ...symbols S Performance Level c Max noise emission LWA 82 dB A Dimensions l x w x h 165 x 245 x 350 mm 6 50 x 9 65 x 13 78 in Weight without parting agent and optional wire cutter 10 kg 22 05 lb Robacta Reamer V Easy Han6P J Supply voltage 24 V DC Nominal output 2 4 W Nominal pressure 6 bar 86 99 psi Air consumption 420 l min 443 81 qt min Thread identification compressed air connection G Harting Ha...

Page 96: ...ar 86 99 psi Air consumption 440 l min 465 qt min Thread identification compressed air connection G Standard I O X1 Input 24 V DC max 100 mA Output 24 V DC max 30 mA Cleaning time 3 0 5 0 s Total cycle time 4 0 7 5 s Parting agent container capacity 1 l 0 26 gal US Degree of protection IP 21 Marks of conformity CE CSA Safety symbols S Performance Level c Max noise emission LWA 82 dB A Dimensions l...

Page 97: ...Appendix 97 ...

Page 98: ...Circuit diagram Robacta Reamer V 98 ...

Page 99: ... frei Limit switch Gas nozzle free 24V DC max 150 mA 24V DC max 105 mA Erdung Earth Nicht belegt Not assigned GND OVDC 24 V Reinigung starten Gasdüse spannen Reinigungsmotor ein Reinigungsmotor auf Trennmittel einsprühen Cleaning start Clamp gas nozzle cleaning motor on cleaning motor up spray parting agent 99 ...

Page 100: ... Druckluft Entlastungsventil 3 2 Stösselventil 5 2 Spannvorrichtung Gasdüse Reinigungsmotor Signalunterbrecher 500 ms Drosselventil mit vorgeschaltetem Rückschlagventil mit Feder Drosselventil Magnetventil 5 2 Drosselrückschlagventil Drosselrückschlagventil Drahtabschneider Pneumatikventil 3 2 Hubvorrichtung mit Motorhalterung lifting device with motor bracket compressed air connection 1 4 inch co...

Page 101: ...Robacta Reamer V pneumatic diagram 101 ...

Page 102: ...nozzle cleaner which is explicitly referred to by this Declaration meet the following directives and standard s Directive 2014 30 EU Electromag compatibility Directive 2006 42 EC Machinery Directive European Standards including relevant amendments EN ISO 12100 2010 EN 61000 6 2 2005 AC 2005 EN 61000 6 4 2007 A1 2011 Documentation evidencing conformity with the requirements of the Directives is kep...

Page 103: ...hich is explicitly referred to by this Declaration meet the following directives and standard s Directive 2014 30 EU Electromag compatibility Directive 2006 42 EC Machinery Directive European Standards including relevant amendments EN ISO 12100 2010 EN 61000 6 2 2005 AC 2005 EN 61000 6 4 2007 A1 2011 Documentation evidencing conformity with the requirements of the Directives is kept available for ...

Page 104: ...S INTERNATIONAL GMBH Froniusstraße 1 A 4643 Pettenbach AUSTRIA contact fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and locations ...

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