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OPERATION MANUAL

BATTERY - POWERED

PLASTIC STRAPPING TOOL

MODEL P331 A/A

P

331.

000

2.

01.

en/

MAS/

© 02.

15

Origin

al instr

u

ctio

ns

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Summary of Contents for P331 A

Page 1: ...SERVICE MANUAL BATTERY POWERED PLASTIC STRAPPING TOOL MODEL P331 M HA P331 A A P331 sen fm MAS 06 15...

Page 2: ...onnecting plan Semi Automatic 36VDC black black red 2 1 UB 2 1 M3 2 3 1 red blue 1 2 M2 U V W yellow violett brown Hall3 Hall2 Hall1 GND 5V 5 4 3 2 1 M1 2 1 black red HA M Manual 1 2 Auto N5 1193 N51...

Page 3: ...ecting plan Automatic 36VDC black black red 2 1 UB M3 2 3 1 red blue 1 2 M2 U V W yellow violett brown Hall3 Hall2 Hall1 GND 5V 5 4 3 2 1 M1 2 1 black red A A Auto Auto 1 C 4 N0 N5 1193 N51 5464 P33 2...

Page 4: ...5 4202 P35 4202 P35 4201 P35 4201 P35 4201 Guide pin right P33 1259 P33 1259 P33 1236 P33 1236 P33 1236 P33 1236 P33 1236 P33 1236 Guide pin left P33 1259 P33 1259 P33 1237 P33 1237 P33 1237 P33 1237...

Page 5: ...Tension force adjustment see operation manual P331 Cutting of the upper strap Welding time adjustment see operation manual P331 Seal quality see operation manual P331 Function of the LED display see...

Page 6: ...2 Don t damage the teeth when loosening or tightening the screws P32 2016 N3 1159 The Bearing N3 1159 has to be glued into the gear wheel P32 2016 with LOCTITE 603 P33 2103 N1 1305 The bolt P33 2103 h...

Page 7: ...ay attention to the direction of the teeth see drawing Pay attention to the mounting position of the needle free wheelings N3 4509 and N3 4519 The rolling direction is stamped in at the front side of...

Page 8: ...103 see drawing 20 45 0 2 P33 2102 4 5 press in pin flush N31 3111 N3 3189 position joint position joint P33 2103 press in measure bolt P33 2103 into body P33 2102 N3 3166 position joint position join...

Page 9: ...y ring 2 N2 1606 Spring ring 1 N3 1702 Ball 6 N3 4509 Free wheeling 2 N3 4519 Free wheeling 1 N5 1193 Gear motor 1 N51 5464 Fan 1 P33 0201 Body 1 P33 0211 Electric motor 1 P33 2111 Motor housing 1 P33...

Page 10: ...pad N31 1145 P35 4151 N31 1121 P35 4160 N72 3206 F18 Thrust piece N21 2130 P35 4151 N71 3235 F10 F12 Press in and press out arbor N3 4509 P33 2122 N3 4509 P33 2123 N72 3220 F12 Pressure pad N3 4509 P...

Page 11: ...nt a jam of the parts have to be pressed in Additional a retainer N7 3215 is necessary Part Disassembly Assembly P35 4106 N3 2347 F1 P35 4150 N3 1160 F2 N7 5108 N7 3215 N71 3240 N71 3241 N71 3239 N3 2...

Page 12: ...art Disassembly Assembly N72 3207 N72 3208 N3 4519 P35 4159 Pay attention to the assembling direction see assembly information N71 3294 P35 4197 N3 3103 N72 3212 Pay attention to the direction of the...

Page 13: ...Use an commercial puller P35 4160 N31 1121 F7 Use an commercial puller P33 2109 N2 2172 F8 Part Disassembly Assembly N71 3257 N31 1145 P35 4151 P35 4160 N71 3257 N31 1121 N72 3225 Arbor N2 2172 P33 2...

Page 14: ...Disassembly Assembly N71 3294 N72 3212 N3 3166 P33 2109 Pay attention to the direction of the joint see assembly information N72 3222 N72 3223 P33 2122 N3 4509 Pay attention to the assembling directi...

Page 15: ...N31 1163 F13 P33 2102 P33 2103 F14 Part Disassembly Assembly N71 3235 N72 3220 P33 2123 N3 4509 Pay attention to the assembling direction see assembly information N71 3286 N72 3221 P33 2123 N31 1163 N...

Page 16: ...bly Assembly N72 3216 N7 3235 N72 3217 N31 3111 P33 2102 Pay attention to the direction of the joint see assembly information N71 3250 N7 3235 N71 3251 N3 3189 P33 2102 Pay attention to the direction...

Page 17: ...e in which the tensioning wheel should be assembled e g 43 0296 Find out the item number of the needed tensioning wheel by using the type dependent spare parts lists for type 43 0296 it is tensioning...

Page 18: ...60 0 79 7 0 32 0 mm 0 60 0 79 mm 43 0294 P331 32 0 80 1 19 7 0 32 0 mm 0 80 1 19 mm 43 0296 P331 32 1 20 1 35 7 0 32 0 mm 1 20 1 35 mm Item no Model Strap width Strap thickness 43 0275 P331 19 0 80 1...

Page 19: ...4185 88 4 N1 1305 N1 6504 N1 2222 P35 4193 94 N1 6504 N11 1116 P35 4105 N43 9181 N1 6504 N2 4902 N4 9159 P33 2143 N1 1919 N1 1924 N1 1965 N1 6504 2 P33 2229 30 P35 0226 N2 2147 N1 1168 N3 1174 N3 310...

Page 20: ...5 4205 P35 4203 1 P35 4111 1 P35 4111 P35 4213 N1 6505 N1 1932 P35 4104 P33 1236 59 P33 1237 59 P33 2132 N2 2162 N1 1553 P35 4201 02 P33 0203 5 N3 1702 5 P32 1027 P33 0201 N3 3189 N31 3111 P33 2102 P3...

Page 21: ...N3 2106 N3 1160 N3 3166 N2 2172 1 N21 5217 2 P35 4156 1 N21 5207 P31 1124 1 P33 2133 3 P33 2103 P32 2012 P32 1022 P33 0204 P33 0207 P33 2108 2 N2 2165 P33 2109 6 P35 4106 P35 0202 P33 0206 P33 0205 P...

Page 22: ...1 N6 6232 P33 2115 N21 5124 P33 2135 P33 0211 2 P33 2123 N2 3364 N2 1118 P33 2107 N2 2465 2 P33 2131 N1 6331 P33 2111 P33 0209 P33 0210 P33 2117 2 P33 2122 8 N3 4509 N5 2702 P33 2136 N31 1120 2 P33 2...

Page 23: ...SCREW 2 5 X 14 C22 N11 1116 2 SCREW M4 X 12 A3 N2 1118 P33 0212 13 2 SECURITY RING 6 A23 N2 1121 1 SECURITY RING 5 B12 N2 1121 P33 0212 13 1 SECURITY RING 5 C9 N2 1606 P33 0212 13 1 SPRING RING SW6 C...

Page 24: ...5 X 55 X 6 C14 N31 1148 2 BALL BEARING 40 X 52 X 7 B3 N31 1151 P33 0212 13 2 BALL BEARING 17 X 30 X 7 D23 N31 1163 P33 0210 1 BALL BEARING 15 X 24 X 5 D21 N31 3111 P33 0201 1 BALL BEARING 20 X 23 X 10...

Page 25: ...P33 2133 P33 0212 13 1 PUSHER B14 P33 2135 P33 0212 13 1 INSERTATION PART A20 P33 2136 P33 0212 13 1 COVER A20 P33 2137 P33 0212 13 1 HANDLE SHAFT C19 P33 2142 1 CENTERING SLEEVE C12 P33 2143 1 COVER...

Page 26: ...98 1 CUTTER C11 P35 4199 1 GUIDE C11 P35 4203 1 SEESAW LEVER C12 P35 4204 1 SEESAW LEVER B11 P35 4205 P35 0227 1 THRUST PIECE B12 P35 4210 P33 0212 13 1 BOLT D11 P35 4213 1 COVER C9 Item No in group P...

Page 27: ...2229 1 TENSIONING WHEEL C4 P35 4185 1 GRIPPER D3 P35 4186 1 GRIPPER D3 P35 4187 1 GRIPPER D3 P35 4194 1 STRAP STOP B1 P35 4202 1 GUIDE CASE C12 43 0275 01 P331 19 0 80 1 19 7 0 A P331 0002 01 02 02 1...

Page 28: ...P35 4185 1 GRIPPER D3 P35 4186 1 GRIPPER D3 P35 4187 1 GRIPPER D3 P35 4194 1 STRAP STOP B1 P35 4202 1 GUIDE CASE C12 43 0277 01 P331 19 1 20 1 53 7 0 A P331 0002 01 17 06 14 Item No in group Pcs Descr...

Page 29: ...P35 4188 1 GRIPPER D3 P35 4189 1 GRIPPER D3 P35 4190 1 GRIPPER D3 P35 4193 1 STRAP STOP B1 P35 4202 1 GUIDE CASE C12 43 0283 01 P331 25 0 60 0 79 7 0 A P331 0002 01 17 06 14 Item No in group Pcs Descr...

Page 30: ...P35 4185 1 GRIPPER D3 P35 4186 1 GRIPPER D3 P35 4187 1 GRIPPER D3 P35 4193 1 STRAP STOP B1 P35 4202 1 GUIDE CASE C12 43 0285 01 P331 25 0 80 1 19 7 0 A P331 0002 01 02 02 15 Item No in group Pcs Descr...

Page 31: ...P35 4185 1 GRIPPER D3 P35 4186 1 GRIPPER D3 P35 4187 1 GRIPPER D3 P35 4193 1 STRAP STOP B1 P35 4202 1 GUIDE CASE C12 43 0287 01 P331 25 1 20 1 35 7 0 A P331 0002 01 17 06 14 Item No in group Pcs Descr...

Page 32: ...P35 4188 1 GRIPPER D3 P35 4189 1 GRIPPER D3 P35 4190 1 GRIPPER D3 P35 4192 1 STRAP STOP B1 P35 4201 1 GUIDE CASE C12 43 0293 01 P331 32 0 60 0 79 7 0 A P331 0002 01 17 06 14 Item No in group Pcs Descr...

Page 33: ...P35 4185 1 GRIPPER D3 P35 4186 1 GRIPPER D3 P35 4187 1 GRIPPER D3 P35 4192 1 STRAP STOP B1 P35 4201 1 GUIDE CASE C12 43 0295 01 P331 32 0 80 1 19 7 0 A P331 0002 01 02 02 15 Item No in group Pcs Descr...

Page 34: ...P35 4185 1 GRIPPER D3 P35 4186 1 GRIPPER D3 P35 4187 1 GRIPPER D3 P35 4192 1 STRAP STOP B1 P35 4201 1 GUIDE CASE C12 43 0297 01 P331 32 1 20 1 35 7 0 A P331 0002 01 17 06 14 Item No in group Pcs Descr...

Page 35: ...OPERATION MANUAL BATTERY POWERED PLASTIC STRAPPING TOOL MODEL P331 M HA P331 0001 01 en MAS 02 15 Original instructions...

Page 36: ...itions The complete suspension bracket can be ordered under item number P33 0216 4 4 Turning button kit For a remaining adjustment of tension force and welding time After exchanging of the turning but...

Page 37: ...ELEMENTS P33 0214 N1 2163 P33 2144 P33 2146 P33 0215 N1 2163 Tension button Sealing button LED Handle lever LED Indication at the tool Green During tensioning the LED lights green Blue Welding is ini...

Page 38: ...The seal efficiency is affected Warning Straps with insufficient seal strength must be removed from the package Adjust the welding time see 6 2 2 7 CHART OF TYPES P331 M HA 8 ELECTRIC SCHEMATIC ELS 10...

Page 39: ...r P35 4184 and remove it from the body Remove the grippers from the body Assembling in opposite order Assembly advise Lubricate the internal toothing of the tensioning wheel with Molykote BR2 plus Obs...

Page 40: ...top gripper under the welding gripper P35 4107 until it touches the parallel pin N2 2110 Turn welding gripper down in case the welding gripper does not sit on the steel insert put a piece of plastic s...

Page 41: ...thrust piece must touch the seesaw levers X1 Both guide pins must sit on the welding stop gripper X2 10 CLEANING Clean strap gripping parts from strap abrasion regularly using compressed air Thus also...

Page 42: ...OPERATION MANUAL BATTERY POWERED PLASTIC STRAPPING TOOL MODEL P331 A A P331 0002 01 en MAS 02 15 Original instructions...

Page 43: ...tions The complete suspension bracket can be ordered under item number P33 0216 4 4 Turning button kit For a remaining adjustment of tension force and welding time After exchanging of the turning butt...

Page 44: ...P33 0215 5 OPERATING ELEMENTS N1 2163 P33 2144 P33 2146 N1 2163 P33 0214 P33 0215 Tension button LED Handle lever LED Indication at the tool Green During tensioning the LED lights green Blue Welding...

Page 45: ...79 mm 023 030 43 0285 P331 25 0 80 1 19 7 0 A 25 0 mm 1 0 80 1 19 mm 031 046 43 0287 P331 25 1 20 1 35 7 0 A 25 0 mm 1 1 20 1 35 mm 047 053 43 0293 P331 32 0 60 0 79 7 0 A 32 0 mm 1 1 4 0 60 0 79 mm...

Page 46: ...r P35 4184 and remove it from the body Remove the grippers from the body Assembling in opposite order Assembly advise Lubricate the internal toothing of the tensioning wheel with Molykote BR2 plus Obs...

Page 47: ...op gripper under the welding gripper P35 4107 until it touches the parallel pin N2 2110 Turn welding gripper down in case the welding gripper does not sit on the steel insert put a piece of plastic st...

Page 48: ...hrust piece must touch the seesaw levers X1 Both guide pins must sit on the welding stop gripper X2 10 CLEANING Clean strap gripping parts from strap abrasion regularly using compressed air Thus also...

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