Fromm P325.0001.01 Service Manual Download Page 1

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5-1

SERVICE MANUAL

BATTERY - POWERED

PLASTIC STRAPPING TOOL

MODEL P325.0001.01

Manual for authorized dealers and service points

325.

000

01.

Summary of Contents for P325.0001.01

Page 1: ...5 1 SERVICE MANUAL BATTERY POWERED PLASTIC STRAPPING TOOL MODEL P325 0001 01 Manual for authorized dealers and service points P325 0001 01 sen MAS 12 08...

Page 2: ...5 4 1 Procedure 5 6 5 4 2 Troubleshooting 5 7 5 4 3 Battery test 5 9 5 4 4 Checklist 5 9 5 4 5 Glueing rules 5 9 5 4 6 Lubrication rules 5 10 5 4 7 Assembly informations 5 10 5 4 8 Repair kit for ele...

Page 3: ...d for country N5 4414 220 240V 50 60Hz A B BG BIH BOL BR BY CH CL CZ D DK DZ E EAS EST ET F FIN GE GR H HK HR I IL IND IR IRQ IS JOR KSA KWT L LAR LT LV MA MC MK MOC N NL P PK PE PL PRC PY RA RCH RI R...

Page 4: ...force values are achievable with hard packages Elongation and creep properties of the plastic strap the maximum tension force values are achievable by using plastic straps with a low elongation Surfac...

Page 5: ...2 1228 P32 1228 P35 3210 Strap guide P32 1242 P32 1243 P32 1246 P35 3212 P32 1724 P32 1724 P35 3213 Pressure spring N2 5237 N2 5237 N2 5237 N2 5282 N2 5237 N2 5237 N2 5282 Body P32 0160 P32 0160 P32 0...

Page 6: ...ard tools like a wire brush or a screw driver for cleaning Carry out a test strapping and check following Insertion of the strap Strap feed and strap tensioning Tensioning force adjustment see operati...

Page 7: ...meshing with P32 2044 because spring N2 5822 is defective or parts are dirty Replace spring N2 5822 clean dirty parts Faulty tensioning wheel or tensioning wheel is assembled reversed Correct assembli...

Page 8: ...welding gear are defective Check welding gear and replace defective parts Micro switch N5 2322 for welding is defective Replace micro switch Contact problem of the internal wires Check contacts and f...

Page 9: ...e tool and check function of the LED display see operation manual P325 Strap feed and strap tension Tension force adjustment see operation manual P325 Cutting of the upper strap Welding time adjustmen...

Page 10: ...f the welding unit have to be cleaned and lubricated with Kl ber Isoflex Alltime SL2 grease while each maintenance Lubrication interval While each maintenance or after 12 months at the latest All othe...

Page 11: ...63 with the screws N1 2216 To adjust the sheet the motor could be placed into the housing Pay attention to the mounting position of the needle free wheelings N3 4509 and N3 4520 The rolling direction...

Page 12: ...et screw N1 3150 until it touches the coupler P32 1410 Tighten lock nut N1 5120 Test without battery and strap Press welding lever down until it locks Pull handle lever up The welding lever must move...

Page 13: ...the motor In order to prevent a cracking of the terminals on the motor the connection cables of the electronic are laid with a light bend before soldered to the motor This method is used for all batt...

Page 14: ...changed Procedure Cut the cables to a length of 126 mm see drawing Strip wire ends 6mm tin plate wire ends push insulating hose N5 3420 above the cables Overlap the cables and solder them together pu...

Page 15: ...934 Flat head screw 4 N1 6503 Safety washer 5 N1 6504 Safety washer 13 N1 6505 Safety washer 3 N1 7206 PT screw 1 N1 7211 PT screw 7 N2 1118 Security ring 1 N2 1121 Security ring 5 N2 1606 Spring ring...

Page 16: ...ut pressure pad N3 2347 P32 1510 N71 3243 a b c d e f g Press in arbor N3 1134 P32 1023 P32 1022 N71 3244 a b c d e f g Press out arbor N3 1134 P32 1023 P32 1022 N71 3245 a b c d e f g Pressure pad N3...

Page 17: ...uitable arbor press N7 5108 to prevent a jam of the parts have to be pressed in Additional a retainer N7 3215 is necessary Part Disassembly Assembly N3 1157 P35 3103 N3 2356 P35 3211 N7 5108 N7 3215 N...

Page 18: ...Part Disassembly Assembly N71 3240 N71 3241 N71 3239 P32 1510 N3 2347 The seal of the needle bushing N3 2347 has to face to the outside N71 3250 N3 3172 P32 2003 45 Pay attention to the assembling dir...

Page 19: ...04 or P35 3205 P32 1023 N3 1134 P32 1022 P32 2016 N3 1159 Part Disassembly Assembly N71 3267 N71 3268 N71 3248 N3 3150 P35 3204 05 N71 3244 N71 3245 N71 3243 P32 1022 N3 1134 P32 1023 N71 3237 P32 201...

Page 20: ...5 20 P32 2015 N3 1137 P32 2018 N3 4520 P32 2015 N3 4509 Part Disassembly Assembly N3 1137 P32 2015 N71 3286 N71 3285 N71 3284 N3 4520 P32 2018 N71 3282 N71 3235 N71 3282 N3 4509 P32 2015...

Page 21: ...at the used manual has still validity If tools change their item number because of the conversion see chart of types the adequate manual must be ordered as follows Ordering example Tool item number 43...

Page 22: ...Germany Phone 49 0 7841 62 94 22 Fax 49 0 7841 62 94 11 e mail de fromm pack com 5 10 CHART OF TYPES Item no Model Strap width Strap thickness 43 0701 P325 12 7 0 65 1 05 12 7 mm 0 65 1 05 mm 43 0711...

Page 23: ...904 N21 2101 N21 2101 Mobilux EP2 Molykote BR2 plus Loctite 603 Loctite 222 Kl ber Isoflex Alltime SL2 Kl ber Isoflex NBU 15 P32 0160 64 N2 2110 P32 1050 N2 2189 P32 1216 N2 3342 N3 3172 P32 2037 N2 2...

Page 24: ...2 1012 N2 2443 N3 3174 N3 3174 P32 1404 P32 1405 P32 2022 P35 3128 P35 3127 N1 6504 N1 1305 N2 5157 N2 5295 N2 5294 P32 1410 N2 5296 N2 1121 P32 1035 N3 1702 6x P32 1027 P32 1032 P32 1035 N2 1121 P32...

Page 25: ...3 2347 P32 1510 N3 2347 N3 1134 P32 2016 N1 6331 N1 6331 N3 1159 N2 2190 P32 2033 N1 6505 N1 1922 P32 0140 P32 1411 N2 2122 P32 1412 N3 1157 N3 2105 P35 3104 P35 3105 N1 2112 N2 1610 N3 1178 P32 2044...

Page 26: ...2 5153 P32 2024 N41 9160 N1 7211 N1 6504 N1 7211 P32 2043 N5 2359 N5 2322 N1 7206 P32 2009 P32 2006 P32 2040 N41 9160 P32 2010 P32 2011 P32 1415 P32 2030 P32 0157 61 65 P32 0159 N31 1120 N51 2129 N3 3...

Page 27: ...D3 N1 6505 P32 0157 61 65 1 SAFETY WASHER M3 C17 N1 7206 P32 2043 1 PT SCREW 2 2 X 10 C20 N1 7211 P32 0158 7 PT SCREW 3 X 20 A20 N21 2101 P32 0160 64 3 PARALLEL PIN 5 h6 X 40 B3 N21 2102 P35 0145 2 P...

Page 28: ...6 A8 N3 3174 P32 2040 1 SLIDE BEARING 4 X 5 5 X 6 D23 N3 3174 P32 2042 1 SLIDE BEARING 4 X 5 5 X 6 C20 N3 4509 P32 0156 1 NEEDLE FREE WHEELING 6 X 10 X 15 C14 N3 4509 P32 0150 1 NEEDLE FREE WHEELING 6...

Page 29: ...61 65 1 GUIDE C17 P32 2015 P32 0150 1 GEAR WHEEL B23 P32 2016 P32 0157 61 65 1 GEAR WHEEL B18 P32 2018 P32 0151 1 CONICAL GEAR WHEEL C22 P32 2021 P32 0157 61 65 1 COVER B7 P32 2022 P32 0157 61 65 1 FI...

Page 30: ...ng parts 7 4 P35 3127 P32 0157 61 65 1 STEEL INSERT D7 P35 3128 P32 0157 61 65 1 WELDING STOP GRIPPER D7 P35 3201 3 IDLER GEAR B4 P35 3211 P35 0145 1 END COVER C6 Item No in group Pcs Description Dime...

Page 31: ...STOP D4 P32 2003 P32 0160 1 BODY A1 P35 0143 1 TENSIONING BODY D2 P35 3203 1 TENSIONING WHEEL B4 P35 3204 P35 0143 1 TENSIONING BODY C4 43 0711 01 P325 13 0 65 1 05 P325 0001 01 07 11 08 Item No in gr...

Page 32: ...217 1 GUIDE PIN D10 P35 3220 1 SEESAW LEVER C10 P35 3221 1 SEESAW LEVER C11 P35 3223 P35 0146 1 THRUST PIECE C11 43 0722 01 P325 16 1 06 1 35 P325 0001 01 07 11 08 Item No in group Pcs Description Dim...

Page 33: ...219 1 GUIDE PIN D10 P35 3220 1 SEESAW LEVER C10 P35 3221 1 SEESAW LEVER C11 P35 3223 P35 0146 1 THRUST PIECE C11 43 0732 01 P325 19 0 65 1 05 P325 0001 01 07 11 08 Item No in group Pcs Description Dim...

Page 34: ...P32 0146 1 SPRING BOLT B8 P32 2003 P32 0160 1 BODY A1 P35 0144 1 TENSIONING BODY D2 P35 0146 1 COUPLER B12 P35 3203 1 TENSIONING WHEEL B4 P35 3205 P35 0144 1 TENSIONING BODY C4 P35 3206 1 GRIPPER C4 P...

Page 35: ...OPERATION MANUAL BATTERY POWERED PLASTIC STRAPPING TOOL MODEL P325 0001 01 P325 0001 01 en MAS 10 08...

Page 36: ...ments 8 11 6 3 Feeding the strap around the package 8 12 6 4 Inserting the strap 8 12 6 5 Tensioning the strap 8 12 6 6 Sealing of the joint 8 13 6 7 Removing the tool 8 13 6 8 Seal Control 8 13 7 CHA...

Page 37: ...rts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces...

Page 38: ...c in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool f...

Page 39: ...to fall Both tool and strap flying violently towards your face Note as follows If the load corners are sharp use edge protectors Place the strap correctly around a properly positioned load Positioning...

Page 40: ...ective value of the acceleration typically amounts to less than 2 5m s2 This value was determined according to DIN EN 28 662 T1 01 93 Strap material Strap qualities PET Polyester and PP Polypropylene...

Page 41: ...GE GR H HK HR I IL IND IR IRQ IS JOR KSA KWT L LAR LT LV MA MC MK MOC N NL P PK PE PL PRC PY RA RCH RI RL RO ROK ROU RP RUS S SK SLO SYR THA TN TR UA UAE YU YV Z ZA ZW N5 4416 220 240V 50 60Hz BRN BR...

Page 42: ...nder item number P32 0171 If the complete bottom side of the tool has to be protected the plate P32 0169 must be used 4 4 Suspension When working stationary the P325 can be suspended at a spring loade...

Page 43: ...4 5 Turning button kit For a remaining adjustment of tension force and welding time After exchanging of the turning buttons the adjustment can only be changed with the allen key 2mm that comes with t...

Page 44: ...is 50 C Keep dry at all times Inserting the battery Insert the battery from bottom to top into the tool both unlatching push buttons latch When inserting the battery the status of the charge is displa...

Page 45: ...g strength of the strap the strap will tear while the tensioning Tensioning force and tensioning speed can be preselected with the upper adjusting knob Turning clockwise increases turning counter cloc...

Page 46: ...rap guide using your left hand Release the handle lever 6 5 Tensioning the strap Press down the tension button and then release it again after the desired strap tension has been reached The tensioning...

Page 47: ...the tool right backwards and off the strapping 6 8 Seal Control A regular control of the seal is necessary The seal can be examined visually Make a seal peel it apart and examine it as follows Correct...

Page 48: ...1 P325 13 0 65 1 05 13 0 mm 0 65 1 05 mm 026 041 43 0721 P325 16 0 65 1 05 16 mm 5 8 0 65 1 05 mm 026 041 43 0722 P325 16 1 06 1 35 16 mm 5 8 1 06 1 35 mm 042 053 43 0731 P325 19 0 40 0 64 19 mm 3 4 0...

Page 49: ...rs and remove them from the tensioning body Remove the grippers from the tensioning body Assembling Assembling in opposite order Observe the following Lubricate the internal toothing of the tensioning...

Page 50: ...in N2 2110 Press down lever P32 2028 if the welding gripper does not sit on the steel insert put a piece of plastic strap between welding gripper and steel insert Disassemble the safety ring N2 1121 f...

Page 51: ...fitted into the tool Loosen screw N1 1553 Displace thrust piece so that it touches the two seesaw levers without moving them Retighten screw N1 1553 Control The thrust piece must touch the seesaw leve...

Page 52: ...and Electronic Equipment and its implementation into national right power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner 13 APPROPRIA...

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