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4)Pressure Test for Water System

In order to ensure the water system is free of leakage, water pressure leak test should be carried out after unit 
installation. During testing, the air vent can be used to release air trapped inside the water circuit (air trapped inside 
the heat exchanger will produce excessive noise and will reduce the heat exchange efficiency). After all the trapped 
air has been released, the air vent should be closed and water pressure to be increased gradually until the pre-defined 
test pressure. Subsequently, check for water leakage at joints.

Caution:   The leak test should not be carried out under freezing condition (lowest temperature > 0

°

C).

Otherwise, after pressure test water must be drained out completely and anti-freeze procedure must be 
adopted to prevent breakage of water pipes due to freezing.
When system is not operated during winter, the water in the system must be drained out completely and 
anti-freeze procedure must be adopted to prevent breakage of water pipes due to freezing.

5

)

Pre-Operation Inspection

Before the unit is ready for operation, the following check should be carried out:

a)  Unit has been installed according to manufacturer specifications and the condensate water drainage pipe is not

blocked.

b) Ensure no debris in drain pan, blower and casing.
c) Unit’s power supply and controls are properly connected and unit is properly GROUNDED.
d) Water piping is properly connected and no leakage found.
e) Blowers are free to turn and filter properly installed.
f) All the pipes are insulated, valves are opened and air vent is closed.

Summary of Contents for FC550-1500A

Page 1: ...Air Side Products FAS01 2016 17B FAN COIL UNIT Models FCR200 1400E FCRQ400 800B FCR200 1400B FFM800 3000B FF FC550 1500A FKM600 1500A ...

Page 2: ...es 6 Engineering Specifications 8 General Data 8 Operating Range 14 Sound Data 15 Sound Pressure Level 15 Dimensions 18 Wiring Diagrams 23 Installation 25 Servicing and Maintenance 33 Troubleshooting 34 2016 FRIMEC INTERNATIONAL All rights reserved ...

Page 3: ...in pan E Extended drain pan H High static pressure for FFM only 3 30Pa static pressure 6 60Pa static pressure L Left piping facing supply air duct R Right piping facing supply air duct E Product generation 800 Unit size FCR Ceiling Concealed FCU FFM High Air Volume FCU D F E 800 E L H D Bottom return air plenum Product Nomenclature ...

Page 4: ...o return air plenum S Standard drain pan E Extended 400m A Extended 200m S Low static pressure 3 30Pa static pressure L Left piping facing supply air duct R Right piping facing supply air duct B Product generation 400 Unit size D F E 400 B L S D Bottom return air plenum FCRQ Low Noise Ceiling Concealed FCU ...

Page 5: ...num E Extended drain pan S Standard drain pan H High ESP B Product generation 400 Unit size FCR High Delta T Fan Coil Unit L Left piping facing supply air duct R Right piping facing supply air duct FCR 400 B L H E BF Exposed Type Fan Coil Unit A Product generation 200 Unit size FC Ceiling Exposed FCU FC 200 A ...

Page 6: ...Page 5 Cassette Type Fan Coil Unit FKM 300 A A Product Generation 300 FKM Cassette FCU Unit size ...

Page 7: ...ESP options to add to the product line up Simple Installation Unique design of the fan coil units allow easy on site modifications of water pipes configuration left or right Accessories are also available to ensure trouble free installation Easy Maintenance The fan coil units are equipped with high quality electrical motor with low noise bearing that do not require lubrication and thus minimum mai...

Page 8: ...Page 7 FCR E FCRQ B FCR B FFM FC FKM ...

Page 9: ...0 60 Quantity 1 1 1 1 1 2 2 2 2 Rated Power Input at ESP 60 Pa H W 65 75 90 110 150 178 228 270 340 at ESP 30 Pa L W 42 55 65 82 105 148 171 212 253 Cooling Coil Type Seamless copper tubes mechanically bonded to aluminium hydrophilic fins and collars Max Working Pressure MPa 2 0 Pipe Connection DN20 3 4 Female Threaded Water Flow Rate l s 0 11 0 15 0 20 0 25 0 28 0 39 0 44 0 56 0 62 Water Pressure...

Page 10: ...mechanically bonded to aluminium hydrophilic fins and collars Max Working Pressure MPa Pipe Connection 1 6 DN20 3 4 Female Threaded Water Flow Rate l s 0 20 0 24 0 30 0 40 Water Pressure Drop kPa 30 30 40 35 Net Weight kg 17 18 20 26 Dimension Length mm 905 985 1185 1465 Width mm 490 490 515 515 Height mm 250 250 275 275 High Sound Pressure Level at ESP 30 Pa H dB A 41 43 43 46 Medium Sound Pressu...

Page 11: ...rload protection Insulation Class Class B Power Supply V Ph Hz 220 240 1 50 60 Quantity 1 2 Rated Power Input W 65 95 115 133 190 240 270 370 575 615 Cooling Coil Type Seamless copper tubes mechanically bonded to aluminium hydrophilic fins and collars Max Working Pressure Mpa Pipe Connection 2 0 DN20 3 4 Female Threaded Water Flow Rate l s 0 23 0 35 0 43 0 52 0 67 0 83 1 07 1 17 1 32 1 36 Water Pr...

Page 12: ...00 2485 5500 4395 3520 CFM 1732 1388 1112 2282 1824 1462 3235 2585 2071 Total Cooling Capacity High ESP H 130 Pa W 19110 15290 12220 24260 19390 15530 34410 27510 22010 Sensible Cooling Capacity High ESP H 130 Pa W 14280 11420 9140 17620 14090 11290 25000 19980 15990 External Static Pressure High Pa 130 Low 40 Filter Type Washable Type Material Nylon Thickness 8mm Fan Type Centrifugal forward curv...

Page 13: ...ssure Mpa Pipe Connection 1 6 DN20 3 4 Male Threaded Water Flow Rate l s 0 31 0 40 0 43 0 44 0 51 0 61 Water Pressure Drop kPa 24 2 25 7 27 6 32 5 45 0 45 0 Net Weight kg 30 34 52 Dimension Length mm 990 1280 1670 Width mm 660 660 680 Height mm 206 206 244 Sound Pressure Level at ESP 0 Pa dB A 50 50 51 51 52 52 Condensate Drain Size DN25 1 Note 1 Nominal cooling capacity is based on the following ...

Page 14: ... 0 27 0 33 0 35 0 39 0 50 0 62 Water Pressure Drop kPa 23 8 25 2 27 0 31 2 44 0 40 0 Net Weight kg 31 37 41 Unit Dimension Length mm 840 840 Width mm 840 840 Height mm 230 300 Sound Pressure Level at ESP 0 Pa dB A 45 46 47 48 49 50 Condensate Drain Size D32 1 1 4 Note 1 Nominal cooling capacity is based on the following condition a Water temperature 7 0 C inlet 12 0 C outlet b Air entering conditi...

Page 15: ...erating Limits Maximum water side pressure 2 0MPa Minimum entering water temperature 5 C Maximum entering water temperature 80 C Minimum air inlet temperature 5 C Maximum air inlet temperature 43 C Power supply 220 240V 1Ph 50Hz ...

Page 16: ... 500 High 21 32 39 41 41 36 29 20 44 4 40 Medium 14 24 33 35 35 30 23 14 38 34 Low 12 17 25 27 28 24 15 12 30 9 26 600 High 22 33 41 42 44 38 30 22 46 4 43 Medium 17 27 35 36 37 33 25 17 40 2 36 Low 13 18 26 29 29 24 17 14 32 3 27 800 High 23 34 42 43 43 39 32 23 46 5 43 Medium 18 28 36 37 37 34 26 17 41 36 Low 13 19 28 29 29 25 18 13 32 6 27 1000 High 25 35 44 45 46 41 33 25 49 45 Medium 21 32 40...

Page 17: ...0 51 46 38 29 53 9 50 Medium 24 34 42 44 44 40 32 24 47 1 43 Low 18 28 36 39 39 34 27 18 42 3 38 1400 High 32 41 50 52 53 48 40 32 55 6 52 Medium 25 36 43 45 45 42 34 24 48 8 44 Low 18 29 36 38 39 35 27 19 42 2 38 1 Sound pressure level of FCUs are tested in accordance to GB T19232 2003 under 11 5 dBA background noise 2 Microphone position 1m in front and 1 m below the unit Model FCRQ B ESP 30Pa M...

Page 18: ...B High 39 3 40 5 45 4 44 43 3 40 9 34 6 28 47 7 42 Medium 38 6 40 3 43 9 43 1 42 3 39 7 33 26 2 46 6 41 Low 36 4 37 39 9 40 38 5 35 2 27 5 19 8 42 7 37 FCR400B High 39 4 43 4 46 7 47 5 45 1 41 9 33 7 25 8 49 5 44 Medium 39 2 43 45 9 46 1 44 4 41 5 32 7 24 4 48 7 43 Low 35 4 39 5 42 7 43 41 1 37 2 28 2 19 3 45 2 40 FCR500B High 42 5 45 9 47 7 47 45 4 42 4 35 9 28 6 49 8 44 Medium 40 2 44 9 47 2 46 ...

Page 19: ...agram shows Left Piping Dimensions in mm Model A B C D E F G H I Motor No Fan No FCR200E 705 240 409 135 20 145 532 235 470 1 1 FCR300E 805 240 590 135 20 145 632 235 470 1 2 FCR400E 895 240 680 135 20 145 722 235 470 1 2 FCR500E 995 240 780 135 20 145 822 235 470 1 2 FCR600E 1105 240 890 135 20 145 932 235 470 1 2 FCR800E 1435 240 1185 135 60 88 1227 235 470 2 3 FCR1000E 1635 240 1380 135 20 145 ...

Page 20: ...R1 1 1 2 FFM1800B 1260 1083 930 990 R1 R1 1 2 2 FFM2000B 1560 1403 1250 1310 R1 1 2 R1 2 2 2 FFM3000B 2010 1853 1700 1760 R1 1 2 R1 3 3 3 Dimension in mm Model A B C D E F G H I Motor No Fan No FCRQ400B 905 250 690 135 54 118 732 245 490 1 1 FCRQ500B 985 250 770 135 54 118 812 245 490 1 2 FCRQ600B 1185 275 970 135 54 118 1012 270 515 1 2 FCRQ800B 1465 275 1215 135 54 118 1257 270 515 2 3 FFM Type ...

Page 21: ... 1 2 FCR500B 1060 878 848 881 951 553 145 256 155 226 1 2 FCR600B 1060 978 948 981 1051 553 145 256 155 226 1 2 FCR800B 1460 1228 1198 1231 1301 553 145 256 155 226 2 3 FCR900B 1560 1325 1298 1331 1401 553 145 256 155 226 2 3 FCR1000B 1660 1428 1398 1431 1501 553 145 256 155 226 2 4 FCR1200B 1460 1228 1198 1231 1301 609 197 300 205 282 2 3 FCR1400B 1660 1428 1398 1431 1501 609 197 300 205 282 2 3 ...

Page 22: ...ater inlet Water outlet Direction of pipes connection Direction of pipes connection Dimension in mm Model A B C FC550A 990 660 206 FC700A 990 660 206 FC900A 1280 660 206 FC950A 1280 660 206 FC1300A 1670 680 244 FC1500A 1670 680 244 Model FC FF 550 1500A ...

Page 23: ...n in mm Model A B C FKM600A 840 840 230 FKM750A 840 840 230 FKM850A 840 840 300 FKM950A 840 840 300 FKM1200A 840 840 300 FKM1500A 840 840 300 B Hanging Hole Control box View A ABS Panel C A Model FKM 600 1500A 950 950 ...

Page 24: ...Wiring Diagrams Model FCR E FCRQ B Model FFM BH Field supply Field supply 3 speed on off switch 4 3 1 2 Red Blue Black Yellow Yellow Black Blue Red Hi Me Lo M M L N E 200 240V 1Ph 50Hz E Red Blue Black Yellow M ...

Page 25: ...Page 23a Model FCR B Model FF FC Field supply ...

Page 26: ...Page 24 Field supply Model FKM ...

Page 27: ...of the unit 2 Unit Installation a Water system i The top connecting pipe is for water outlet and bottom connecting pipe is for water inlet During installation do not tighten the pipe with excessive torque to prevent deformation of heat exchanger Both inlet and outlet pipes should be insulated connecting threads should be sealed using PTFE tape and sufficient gradient should be maintained for conde...

Page 28: ...d that the gradient of the pipe should not be less than 1 75 to facilitate the flow of drainage water Caution When connecting water pipes proper sized tools should be used to avoid damage of pipes or unit d Electrical connection i All electrical wiring must be performed by a qualified technician who is certified by the local authorities ii All electrical wires used for wiring must comply to the lo...

Page 29: ...sult the constructor and the decorator to confirm whether can install or not c The fixup of the bolt Use the following method to fix the bolts or use hob and wooden frame to hang the bolt a ceiling b girder c beam d attic e hanging bolt M10 3 8 f reinforcing steel bar g hook that can bear 120kg or more reixfocing steel bar hanging bolt hook Connection the pipe Connect condensate water pipe with th...

Page 30: ...should be above 2 2 Connect draining pipe with adhesive glue and tie the PVC pipe 3 Check every step of the connection 1 heat insulation material 2 draining pipe support 3 mini slanting angle 4 drainage pipe 5 max distance of water 6 up and fold not allowed 7 sullage stimulation not allowed 8 air discharge port ...

Page 31: ... keeps it horizontal using a levelling d Adjust the position to ensure the gaps between the body and the four sides of ceiling are even The body s lower part should sink into the ceiling for 10 12 mm Refer to Fig 1 e In general L is half of the screw length of the installation hook Refer to Fig 1 f Locate the air conditioner firmly by wrenching the nuts after having adjusted the body s position we...

Page 32: ... Make sure there is no gap between the surface and the panel It may cause the condensate water or air leakage Keep the panel ceiling at the same level and make sure meet the minimum clearance Model A B C 600CFM 750CFM 230 170 260 850CFM 950CFM 1200CFM 1500CFM 300 190 330 ...

Page 33: ...c If the outlet of the drainpipe is higher than the body s pump joint the pipe should be arranged as vertically as possible The lift distance must be not more than 750mm to prevent water overflow when the unit is stop working 3 Installation Clearance To ease the maintenance and service works the unit must be installed in a location where sufficient space is reserved Please refer to the following d...

Page 34: ...essure test water must be drained out completely and anti freeze procedure must be adopted to prevent breakage of water pipes due to freezing When system is not operated during winter the water in the system must be drained out completely and anti freeze procedure must be adopted to prevent breakage of water pipes due to freezing 5 Pre Operation Inspection Before the unit is ready for operation th...

Page 35: ...ot be lower than 5 C and not higher than 80 C during winter The water must be treated and ensure it is clean for optimum performance d It is not recommended to adopt control that allows flowing of cool water through heat exchanger with fan motor idle This will cause extensive condensation occur not only on heat exchanger but on the surface of casing due to very low air temperature in the unit If t...

Page 36: ...ow is too low The air filter is dirty The doors and windows are opened The air suction and discharge are clogged The regulated temperature is not high enough Discharge air flow has bad odor Odor may be caused by cigarettes smoke particles perfume etc which might have adhered onto the coil Condensation on the front air grille of the indoor unit This is caused by air humidity after an extended long ...

Page 37: ... 2016 FRIMEC International www frimec international com A member of FRIMEC International Group ...

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