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—17—

COMPLAINT CAUSE 

REMEDY 

Fan motor noise.  

Fan 

If cracked, out of balance, or partially missing, 
replace it. 

Blower 

If cracked, out of balance, or partially missing, 
replace it. 

Loose set screw 

Tighten it. 

Worn bearings 

If knocking sounds continue when running or 
loose, replace the motor. If the motor hums or 
noise appears to be internal while running, 
replace motor. 

Compressor will not run,

Voltage 

Check voltage. See the limits on the preceding 

fan motor runs. 

page. If not within limits, call an electrician. 

Wiring 

Check the wire connections; if loose, repair or 
replace the terminal. If the wires are discon-
nected, refer to wiring diagram for identification, 
and replace the wires. Check the wire connections; 
If not according to the wiring diagram, correct 
the connections. 

Rotary Swtich  Check for continuity, refer to the wiring diagram 

for terminal identification. Replace the switch if 
the circuit is open. 

Thermostat 

Check the position of knob. If not at the coldest 
setting, advance the knob to this setting and 
restart the unit. 

Check the continuity of the thermostat. Replace 
the  thermostat if the circuit is open.

Capacitor (discharge 

Check the capacitor. 

capacitor before 

Replace if not within ±10% of manufacturer’s 

servicing.) 

rating, replace if shorted, open, or damaged. 

Compressor 

Check the compressor for open circuit or 
ground. If open or grounded, replace the 
compressor. 

Overload 

Check the compressor overload if externally mounted.
Replace if open. (If the compressor temperature is 
high, remove the overload, cool, and retest.) 

Compressor cycles on 

Voltage 

Check the voltage. See the limits on the 

overload. 

preceding page. If voltage is not within these limits,
call an electrician.

Overload 

Check overload, if externally mounted. 
Replace if open. (If the compressor temperature 
is high, remove the overload, cool, and retest.) 

Summary of Contents for ZStar ZQ05B10

Page 1: ...Room Air Conditioner Service and Parts Manual ZStar ZQ05 ZQ07 06 05 ZQ05B10 ZQ07B10...

Page 2: ...1 AIR GUIDE UPPER 6 2 2 2 ORIFICE TURBO FAN AND FAN 6 2 2 3 MOTOR 7 2 2 4 AIR GUIDE 7 2 3 ELECTRICAL PARTS 7 2 3 1 OVERLOAD PROTECTOR 7 2 3 2 COMPRESSOR 8 2 3 3 CAPACITOR 8 2 3 4 THERMOSTAT 8 2 3 5 RO...

Page 3: ...THE SIMPLE INSTALLATION AND SERVICE BUILT IN ADJUSTABLE THERMOSTAT WASHABLE ONE TOUCH FILTER COMPACT SIZE 1 2 SPECIFICATIONS MODELS ITEMS COOLING CAPACITY BTU h 5 100 6 500 POWER SUPPLY Phase V Hz 1...

Page 4: ...d lead and each exposed metallic part on the equipment at all position except Off of the ROTARY SWITCH 4 The value should be over 1 M CAUTION After switching the air conditioner from Cool to Off or Fa...

Page 5: ...the cabinet to the base pan and condenser See Figure 3 4 Lift the cabinet from the unit 5 Re install by referring to the procedures above 2 1 3 CONTROL PANEL 1 Disconnect the unit from the power sour...

Page 6: ...ction 2 1 2 4 Remove the control panel Refer to Section 2 1 3 5 Remove the air guide upper Refer to Section 2 2 1 6 Remove 2 screws that secure the base pan to condenser See Figure 7 7 Remove screw th...

Page 7: ...2 1 2 4 Remove the control panel Refer to Section 2 1 3 5 Remove the air guide upper Refer to Section 2 2 1 6 Remove the compressor turbo fan fan and shroud Refer to Section 2 2 2 7 Remove the motor R...

Page 8: ...crew which fastens the capacitor clamp 5 Remove all the leads of capacitor terminals 6 Re install the components by referring to the removal procedure above See Figure 15 2 3 4 THERMOSTAT 1 Remove the...

Page 9: ...uring the clip with cord to the control board 8 Pull the power cord 9 Re install by referring to procedures above 2 4 REFRIGERANT CYCLE 2 4 1 CONDENSER 1 Remove the cabinet Refer to Section 2 1 2 2 Di...

Page 10: ...n open slowly with the two full turns counterclock wise This will keep oil from foaming and being drawn into the vacuum pump 6 3 Operate the vacuum pump for 20 to 30 min utes until 600 micron vacuum i...

Page 11: ...seal leak detector tubing cutter hand tools to remove components and service valve B A B A B A COMPOUND GAUGE SEE INSETS BELOW CAPILLARY TUBE EVAPORATOR LOW PRESSURE SIDE COMPRESSOR CONDENSER HIGH PR...

Page 12: ...TING GUIDE 3 1 OUTSIDE DIMENSIONS unit mm in 370 14 9 16 312 12 1 4 370 14 9 16 312 12 1 4 29 1 5 32 120 4 3 4 27 5 1 3 32 346 13 5 8 472 18 9 16 42 1 21 32 42 1 21 32 155 6 3 32 12 0 4 1 16 472 18 9...

Page 13: ...TOR COMPRESSOR ROOM AIR HEAT LOAD CAPILLARY TUBE LIQUID REFRIGERANT LIQUID OUTLET VAPOR INLET COMPLETE LIQUID BOIL OFF POINT SUCTION LINE COOL LOW PRESSURE VAPOR LIQUID PRESSURE DROP DISCHARGE LINE NO...

Page 14: ...erence of inlet outlet air 55 59 F 13 15 C Replacement of unit if the unit is beyond repair Check outdoor coil heat exchanger and fan operation Check heat load increase Check cold air circulation for...

Page 15: ...sor capacitor Replacement of compressor Motor damaged Irregular motor insulation Irregular motor resistance Check circuit breaker and fuse Gas leakage of capillary bulb on thermostat Check control swi...

Page 16: ...r Discharge Test capacitor capacitor before testing Replace if not within 10 of manufacturer s rating Replace if shorted open or damaged Will not rotate Fan blade hitting shroud or blower wheel hittin...

Page 17: ...uity refer to the for terminal identification Replace the switch if the circuit is open Thermostat Check the position of knob If not at the coldest setting advance the knob to this setting and restart...

Page 18: ...crease causing the compressor to cycle Straighten the fins or replace the coil Capacitor Test the capacitor Wiring Check the terminals If loose repair or replace Refrigeration system Check the system...

Page 19: ...BL BK POWER INPUT BK BR Plain WH BL Ribbed GN GN YL RD BL YL OR BR 4 6 8 1 3 5 7 BL RD BK BR WIRING DIAGRAM SYNC M S C 3 4 POWER CORD ASSY FAN MOTOR COMPRESSOR ROTARY SWITCH THERMOSTAT CAPACITOR OVERL...

Page 20: ...149410 147581 147582 2 147582 1 135313 352390 135312 130410 359012 W48602 354210 349480 352380 149980 559011 346811 554030 W48602 130910 266003 264110 269310 W0CZZ 249950 135500 550140 554160 567502 3...

Page 21: ...MECH A C 264110 67300017 POWER CORD ASSEMBLY 266003 67300500 SWITCH ROTARY 269310 67300400 THERMOSTAT ASSEMBLY 346811 67303027 MOTOR ASSEMBLY SINGLE 349480 67303410 ORIFICE 352111 67302119 TUBE ASSEMB...

Page 22: ...264110 67300017 POWER CORD ASSEMBLY 266003 67300500 SWITCH ROTARY 269310 67300400 THERMOSTAT ASSEMBLY 346811 67303026 MOTOR ASSEMBLY SINGLE 352380 67302726 AIR GUIDE 352390 67302727 AIR GUIDE ASSEMBLY...

Page 23: ...23 MEMO...

Page 24: ...ost Office Box 1540 4200 N Pan Am Expressway San Antonio Texas 78295 1540 210 357 4400 FAX 210 357 4490 FRIEDRICH AIR CONDITIONING CO Visit our web site at www friedrich com Use Factory Certified Part...

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