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17

COMPLAINT

CAUSE

REMEDY

Check the position of knob

.

 If not at the coldest

setting, advance the knob to this setting and restart
unit.
Check continuity of the thermostat. Replace
thermostat if circuit is open.

Check the capacitor.
Replace if not within ±10% of manufacturers rating.
Replace if shorted, open, or damaged.

Check the compressor for open circuit or ground. If
open or grounded, replace the compressor.

Check the compressor overload, if externally
mounted. Replace if open. (If the compressor
temperature is high, remove the overload, cool it,
and retest.)

Check the voltage.
If not within limits, call an electrician.

Check overload, if externally mounted.
Replace if open. (If the compressor temperature is
high, remove the overload, cool, and retest.)

If not running, determine the cause. Replace if
required.

Remove the cabinet. inspect the interior surface of
the condenser; if restricted, clean carefully with a
vacuum cleaner (do not damage fins) or brush.
Clean the interior base before reassembling.

If condenser fins are closed over a large area on the
coil surface, head pressures will increase, causing
the compressor to overload. 

Comb

 the fins or

replace the coil.

Test capacitor.

Check the terminals. If loose, repair or replace.

Check the system for a restriction.

If restricted, 

blow out system or replace component

.

Close if open.

Determine if the unit is properly sized for the area to
be cooled.

Check the set screw or clamp. If loose or missing,
correct. If the blower or fan is hitting air guide,
rearrange the air handling parts.

Remove the cabinet carefully and rearrange tubing
not to contact cabinet, compressor, shroud, and
barrier.

Thermostat

Capacitor (Discharge
capacitor before servicing.) 

Compressor

Overload

Voltage

Overload

Fan motor

Condenser air flow
restriction

Condenser fins (damaged)

Capacitor

Wiring

Refrigerating system

Air filter

Exhaust damper door

Unit undersized

Blower or fan

Copper tubing

Compressor will not run,
but fan motor runs.

Compressor cycles on
overload.

Compressor cycles on
overload.

Compressor cycles on
overload.

Insufficient cooling or

heating

Excessive noise

Summary of Contents for Z-Star ZQ10C10

Page 1: ...Room Air Conditioner Service and Parts Manual ZQ08 CP12 05 06 ZQ08C10 ZQ10C10 CP08C10 CP10C10 CP12C10...

Page 2: ...al and electrical parts etc This room air conditioner was manufactured and assembled under a strict quality control system The refrigerant is charged at the factory Be sure to read the safety precauti...

Page 3: ...E CTE D TYPE DR AIN PIPE OR S PLAS HE D BY FAN S LINGE R 62 28 203 32 x 13 29 32 x 193 8 510 x 354 x 490 POWE R S UPPLY COOLING CAPACITY Btu h INPUT W R UNNING CUR R E NT A E E R BTU W h OPE R ATING I...

Page 4: ...counter clockwise OPERATION Fig A OFF Turns the air conditioner off MED FAN Medium fan speed without cooling LOW FAN Low fan speed without cooling HIGH COOL Cooling with the high fan speed MED COOL C...

Page 5: ...oom OPERATION MODE SELECTION BUTTON Push this button it will shift operation between COOL ENERGY SAVER FAN and DRY modes Energy Saver If Energy Save mode is selected the fan stops when the compressor...

Page 6: ...hannel 5 Remove the 1 screw which fastens the control box cover 6 Remove the housing which connects PCB the control panel CP 08 10 12 or connector ZQ 08 10 and motor wire in the control box 7 Remove t...

Page 7: ...by pushing the tabs and remove it See Figure 6 11 Using pliers remove the clamp which secures the turbo fan 12 Remove the turbo fan 13 Remove the 2 screws which fasten the air guide to the base pan 14...

Page 8: ...o the removal procedure above 2 3 2 COMPRESSOR 1 Remove the cabinet Refer to section 2 1 2 2 Discharge the refrigerant system using a FreonTM Recovery System If there is no valve to attach the recover...

Page 9: ...connect the front panel from the control box See Figure 12 4 Disconnect the 2 receptacles and remove the grounding screw 5 Pull out the power cord 6 Re install the component by referring to the remova...

Page 10: ...onnecting tube at the condenser connections 5 Remove the condenser 6 Re install the components by referring to notes See Figure 14 2 4 2 EVAPORATOR 1 Remove the control box Refer to section 2 1 3 2 Re...

Page 11: ...e put in the High side the balance will be put in the suction line through the access valve which you installed as the system was opened 2 Connect the charging cylinder as shown in figure 16B With val...

Page 12: ...proof seal Leak detector Tubing cutter Hand Tools to remove components Service valves A COMPOUND GAUGE EVAPORATOR LOW PRESSURE SIDE COMPRESSOR CAPILLARY TUBE CONDENSER HIGH PRESSURE SIDE SEE INSETS B...

Page 13: ...1 5 32 18 23 32 126 5 4 31 32 32 510 20 3 32 13 3 TROUBLESHOOTING GUIDE 3 1 OUTSIDE DIMENSIONS unit mm inch DEFROST HEAT COOL INDOOR DESIRED ENERGY SAVER AIR PURYFIER AUTO RESTART FAN FAN DRY 380 14 3...

Page 14: ...OIL LIQUID REFRIGERANT CAPILLARY TUBE OUTSIDE COOLING AIR FOR REFRIGERANT PASS THROUGH SUCTION LINE COOL LOW PRESSURE VAPOR COOLED AIR COMPLETE LIQUID BOIL OFF POINT LIQUID PRESSURE DROP ROOM AIR HEAT...

Page 15: ...insulation Replacement of fan motor Regular but fails to start Replacement of compressor locking of rotor metal Improper thermostat setting Loose terminal connection Improper wiring Irregular motor r...

Page 16: ...If not replace fan motor Pay attention to any change from high speed to low speed If the speed does not change replace the motor If cracked out of balance or partially missing replace it If cracked o...

Page 17: ...ush Clean the interior base before reassembling If condenser fins are closed over a large area on the coil surface head pressures will increase causing the compressor to overload Comb the fins or repl...

Page 18: ...TOR CN PWR ZNR01J RY COMP 3 4 FUSE 250V T2A 115V T2A RY LOW RY MED RY HI CN AC DC POWER TRANS CN AC DC CN TH1 BL RD BL R S C OLP YL OR YL F C H WH BL Ribbed BK BR Plain GN YL GN GN YL GN BK RD OR BR 1...

Page 19: ...5500 147581 147582 2 559011 349480 352113 352113 W48602 148000 354210 152302 264110 249950 149410 266003 269310 130410 550140 35211A 554160 567502 135312 135313 554031 352115 552111 268714 W0CZZ 13550...

Page 20: ...lay R 268714 67307613 PWB PCB Assy Main R 346811 67303031 67303032 67303018 Motor Assy Single R 349480 Orifice R 352390 1 Air Guide Assy Upper R 352390 2 Air Guide Assy Lower R 550140 Isolator Comp R...

Page 21: ...8714 PWB PCB Assy Display R 268712 PWB PCB Assy Main R 346811 67303030 67303035 Motor Assy Single R 349480 Orifice R 352390 1 Air Guide Assy Upper R 352390 2 Air Guide Assy Lower R 550140 Isolator Com...

Page 22: ...22 MEMO...

Page 23: ...23 MEMO...

Page 24: ...ost Office Box 1540 4200 N Pan Am Expressway San Antonio Texas 78295 1540 210 357 4400 FAX 210 357 4490 FRIEDRICH AIR CONDITIONING CO Visit our web site at www friedrich com Use Factory Certified Part...

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