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Fri-Jado Turbo Deli Rotisserie TDR 5m, Service Manual, Page: 92 / 92

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Fri-Jado Turbo Deli Rotisserie TDR 5m Service Manual Download Page 92

Service  Manual Turbo Deli Rotisserie

PKII

    form 9120929 rev.  03/2020

Fri-Jado B.V. • P.O. Box 560 • 4870 AN • Etten-Leur • The Netherlands • tel +31 76 50 85 400 • fax +31 76 50 85 444  • [email protected] • www.frijado.com

Summary of Contents for Turbo Deli Rotisserie TDR 5m

Page 1: ...not intended to be all encompassing If you have not attended a training for this product you should read in its entirety the repair procedure you wish to perform to determine if you have the necessar...

Page 2: ...Page 2 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 EMPTY PAGE EMPTY PAGE...

Page 3: ...bo Deli RotisserieII form 9120929 rev 04 2021 Versions Version Issue date dd mm yy Remarks 2020 Merging of previous manuals from TDR m TDR p and TDR i Addition of TDRp with 9192400 pcb board 20210430...

Page 4: ...ac 19 MEnu settings TDR i 20 First Settings and Diagnostic Tools TDR i 21 I O test TDR i 22 Updating software TDR i 23 Default parameters Version 6 01 27 TDR i 24 Service procedures 26 Access to servi...

Page 5: ...tal 67 TDR 7 8 Sheet metal 68 TDR 7 8 Parts list Sheet metal 69 Fasteners 70 Electrical diagrams 72 Circuit diagram TDR 5P and 8p from serial nr 100097688 72 Wiring diagram TDR 5P and 8p from serial n...

Page 6: ...current 10 0 A 15 5 A 20 A 31 A Plug CEE form 16 A CEE form 16 A CEE form 32 A CEE form 32 A Length of power cable approx 2 20 m 2 20 m 2 20 m 2 20 m American Models TDR 5 TDR 7 TDR 5 5 TDR 7 7 Dimens...

Page 7: ...e BACK One step back in choice setting ROTOR Switching the rotor ON Functional keys are lit In this case only the On Off key mains is connected Messages on screen when connecting mains power Note the...

Page 8: ...st Prog Set Demo On Select an option with and confirm with Option Description USB Store cook books to USB or Read cook books from USB Programming Make edit or delete cooking programs Parameters Edit m...

Page 9: ...he counter on zero again Operation In this menu you can view the total hours of operation of the rotisserie This value is not resettable User pin In this menu you can view the current set pincode This...

Page 10: ...ive THE USB OPTION TRANSFER ERROR LOG AND PARAMETER SETTINGS Choose character with and for next one Finally push on an empty field and again to save When reading Recipes cook books or Parameters from...

Page 11: ...can t have a space bet ween the characters It is not allowed to have an open line in the excell recipe list All file names must have the extension csv When the message files not found is indicated on...

Page 12: ...C Please remove USB stick to start application 2 Connect the USB drive 1 Disconnect the mains supply 3 Connect the mains supply 5 Disconnect the USB drive 4 The following messages appear The software...

Page 13: ...and to change and jump back to Next Par Use to scroll to Save confirm with and confirm again with Use to step back undo if applicable Note that the manager menu only shows the green fields from the li...

Page 14: ...ed heat of the cooking cavity will be used to finish the product The cooking time wil be a few minutes longer Ecocook var This parameter alows to set the variable of the ecocook Var adjustable from 1...

Page 15: ...oking or hold step This parameter is used for the error 55 test In this test the measuring only starts 5 minutes after beginning of a heating step Duration of the test is 5 periods of 2 minutes Measur...

Page 16: ...e Somebody opened the door Time will be deducted in case of A smaller load A warmer load defrosted Higher mains voltage Note that In case the time or temperature will be changed in the cooking program...

Page 17: ...g allowed no yes no Holding temp 85 50 250 Cook corr Option yes yes no Cook corr factor 3 1 6 Ecocook option yes yes no Ecocook var 6 1 9 Language English English Nederlands Deutsch Francais Espanol R...

Page 18: ...Page 18 PROGRAMMING INSTRUCTIONS Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 EMPTY PAGE EMPTY PAGE...

Page 19: ...s operate program settings Select the program by pushing the corresponding key Within the program menu the user can edit or add additional cooking pro grams The cooking programs can be pin code protec...

Page 20: ...ware version of the CPU board version 6 01 27 Last error Firmware version of the I O board MFMB v1 00 Manager The manager settings are used to change local settings like temperature date time or to lo...

Page 21: ...am and manager menu with a pin code The system will not ask for a pin code if the default 0000 value is being used You can view the program pin code via settings service pin code Error history Read ou...

Page 22: ...rev 04 2021 I O TEST TDR I The I O test function gives possi bilities to 1 Check the key pads 2 Read out the input signals 3 Control the outputs Go to settings service I O test A Key input test B Read...

Page 23: ...n put into a unit it has to be set to the right de vice type TDRac 2 Connect the USB drive 1 Disconnect the mains supply 3 Connect the mains supply 5 Disconnect the USB drive 4 The following messages...

Page 24: ...F to 90 F Auto recipe start yes no yes Buzzer set 0 0 4 Key beep yes no yes Clear error no yes Service 4878 device type TDR I STGi Multi BSi STOi TRC ACR TDRi TDR AC auto correct time no time set lang...

Page 25: ...tisserieII form 9120929 rev 04 2021 Level 1 Level 2 Level 3 Default Possibilities I O test read the inputs and set the outputs Ignore errors no no yes save HACCP log save haccp log on usb save paramet...

Page 26: ...om the light and also to unlock the top panel Remove the top panel and the blower panel on the inside to reach the blower motor and the heating element Placing of temperature sensors and heating eleme...

Page 27: ...over has to be gained through the bottom side of the upper unit However for the light cover of the TDR 5 the top rotisserie has to be removed 1 Slide out the grease tray 2 Unscrew 2 screws at the fron...

Page 28: ...ard and display 1 Remove the operating panel 2 Unscrew the 4 nuts and remove the CPU board 3 If applicable read the cooking programs and parameters from the USB drive to the CPU board Note 1 The keypa...

Page 29: ...t the plug of the new buzzer in the socket next to the existing broken buzzer see white arrow Note buzzer can dangle loosely without any problem BROKEN BUZZER 1 Remove the keypad and degrease the surf...

Page 30: ...e procedure to install Note The contact pin of the switch must run free through the chassis ROTOR SWITCH DOOR SWITCH 1 Remove the right side panel 2 Lift the locking tab with a screwdriver and remove...

Page 31: ...tion guard of the Halogen lamp 4 Push the lamp to either side and pull it down to remove the lamp see above 5 Unscrew the 2 M3 screws and remove the holders from the inside For units untill serial nu...

Page 32: ...aft A puller is delivered with the new blower kit 5 Unscrew 3 screws 6 Pull off the shaft seal with pressure plate 7 Disconnect the blower wiring 8 Unscrew 4 nuts 9 Take out the motor Mounting the blo...

Page 33: ...Cut loose the insulation and take it out 5 Unscrew 6 nuts M6 6 Take out the pressure plate 7 Remove the blower panel 8 Unscrew the M4 nuts that secure the hea ting element to the ceiling This is one i...

Page 34: ...panel at the operator panel side 2 Mark the position of the motor on the bracket 3 Take the rotor shaft out of the cooking cavity 4 Unscrew the 5 bolts from the shaft seal mounting plate 5 Slide the m...

Page 35: ...ires have receptacles mounted then these have to be cut off and the wires stripped Note that the white wire marked A is longer 4 Hook in the rotor and check the axial play This should be 2 5 3mm 3 32...

Page 36: ...4 Unscrew the screw and pull out the sensor Reverse the procedure to install Note 1 The sensor sticks out of the side wall till the end of the bracket Note 2 The versions until serial nr 100067092 hav...

Page 37: ...de 3 Close the outer door 4 Unscrew the 2 nuts behind the upper hinge Keep door closed 5 Hold the door on both sides and move this towards yourself before lifting it out of the hinge at the bottom sid...

Page 38: ...this insulation resistance before mounting it In case this Insulation resistance is too low it could be considered to dry the heater in an oven for 24 hours on 130 C 266 F The longer the better Advis...

Page 39: ...tion The capacitor is now charged with 500VDC Leave it for a few seconds and then put the wires together A loud spark must arise If not the ca pacitor is leaking loosing its charge It is also possible...

Page 40: ...ce overview for the PT1000 sensors C PT1000 20 921 60 10 960 90 0 1000 00 10 1039 00 20 1077 90 25 1097 40 30 1116 70 C PT1000 40 1155 40 50 1194 00 60 1232 40 70 1270 00 80 1308 90 90 1347 00 100 138...

Page 41: ...er thermistor on NO will disable the error The blower motor will however still stop in case of overheating Error 77 The expected heat number is more than 20 lower error 77 or higher error 88 than the...

Page 42: ...r more contacts broken no current Replace contactor Broken coil contactor does not kick in Replace contactor Missing phase No current in one or two pha ses Check mains connecti ons and customer fuses...

Page 43: ...fter the temperature is below 105 C 220 F Rotor drive motor does not stop 1 Short circuit on rotor switch 2 Rotor switch pushed in unit is placed with the back to the wall Blower motor does not run P...

Page 44: ...CPU board malfunction 8 Door switch malfunction 9 Keypad malfunction Check also the adhesive of the key pad 10 Earth wire on CPU board makes contact with the solder point on the board see CPU board p...

Page 45: ...ling time is too long Wiring Check the wiring Element malfunction Check the current with AC current tester See table on page 52 Safety ther mostat Contactor does not come in after starting of pro gram...

Page 46: ...blower is executed with a 8 uF capacitor due to the mini mum RPM The blower in the rotisseries after 100062182 have adapted coils and 6 uF capacitor The RPM now are minimum 2500 Blower doesn t run and...

Page 47: ...he timer Malfunction of the timer Check function after connecting a new timer Grilling proces is working but doesn t stop Malfunction of the timer Check if the time is running down on the timer does i...

Page 48: ...sation When the unit is cold and the environment is heating up condensation can be expected 2 Check for water dripping on the top of the unit and running down Display CPU on operation pa nel and power...

Page 49: ...er motor does not run 1 Capacitor malfunction 2 Wiring loose 3 Motor inoperative Lamps do not operate 1 Lamp malfunction 2 Switch malfunction 3 Wiring loose Oven temperature does not reach desired tem...

Page 50: ...13 51 26 52 18 10 68 74 64 70 2 3 25 853 872 36 37 35 67 73 66 72 65 71 69 75 7 6 50 1 10 40 8 9 5 4 15 2 13 53 54 16 17 21 TDR7 8 20 TDR5 28 27 30 29 41 42 Page 50 Service Manual Turbo Deli Rotisseri...

Page 51: ...Lock 30 0601458 Crimp contact female M N L 35 9291012 USB cable 36 9291010 Cover USB adapte 37 9291011 USB adapter 40 9070028 Connecting cable with CEEform plug 16A 2 5 50 9294075s Bracket temperature...

Page 52: ...1 5 4 6 1 3 2 2 1 1 1 5 4 6 2 3 4 6 43 54 44 23 1 2x 1x 450 mm 17 3 4 88 94 93 91 95 96 98 97 27 30 29 28 89 92 90 46 46 Page 52 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 EXPLO...

Page 53: ...3021 Conversion cable 3 to 5 pole 89 9290858 Wire repair set TDRp J2 90 9290859 Wire repair set TDRp J6 91 9310850s Wire repair set inputs 92 9310816s Connection set TDR hood 93 9291176 Crimp contact...

Page 54: ...113 111 19 124 101 80 22 18 116 117 100 872 874 873 102 106 13 51 131 26 52 18 50 30 29 53 54 16 17 21 TDR7 8 20 TDR5 28 27 41 42 68 74 64 70 67 73 66 72 65 71 69 75 Page 54 Service Manual Turbo Deli...

Page 55: ...able with CEEform plug 16A 2 5 50 9294075s Bracket temperature sensors TDR5p 51 9294069s Bracket temperature sensors TDR7 8 52 9110072 Clip 53 9293095 Seal silicon 10 x 4 L 45 Pos Part number Descript...

Page 56: ...152 104 105 170 175 172 176 151 18 124 165 22 23 153 155 115 19 157 112 111 171 173 177 159 164 167 168 103 105 104 15 108 107 109 13 54 54 28 27 30 29 Page 56 Service Manual Turbo Deli RotisseriePKI...

Page 57: ...et 5p Mate N Lock 29 3701272 Plug 5p Mate N Lock 30 0601458 Crimp contact female M N L 31 2300121 Terminal block ceramic 52 9110072 Clip 54 9293096 Seal silicon 12 x 3 L 45 103 9294055s Blind panel SS...

Page 58: ...21 222 217 218 834 822 219 829 215 201 206 223 224 225 220 822 824 956 956 220 221 822 956 202 207 202 207 216 226 226 Page 58 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 EXPLODE...

Page 59: ...service side ass TDR7 8m 206 9298513s Door customer side ass TDR7 8m 207 9298512s Door inside ass TDR7 8m 215 9290410 Hinge right 216 9290409 Hinge left 217 9172054 Brass bearing 8 mm 218 9172122 Bras...

Page 60: ...832 14 14 12 250 13 13 251 252 252 13 Page 60 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 EXPLODED VIEWS AND PARTSLISTS TDR ILLUMINATION Untill serial number 100075953 From seri...

Page 61: ...scription Qty 12 9291001s Infrared Halogen lamp 500W 13 9052826 Lamp holder 14 9291122 Connector 2 pole 31 2300121 Terminal block ceramic 250 9294463s Light fixture end plate L and R 251 9292061 Prote...

Page 62: ...r 100089663 309 300 332 310 350 311 312 353 351 352 313 354 Untill serial number 100075953 TDR 5 305 848 847 848 838 9292295 302 301 307 306 949 832 931 341 308 800 956 804 309 9 Page 62 Service Manua...

Page 63: ...at basket 312 9010549 Meat fork 313 9112472 V spit 320 9294419 Air guide fan rotor motor TDR5 330 9172274 Rotorset ass 8 meat forks stainless steel 331 9070272 Rotor shaft 332 9174623 Rotor disc 3 mm...

Page 64: ...804 825 421 937 407 21 401 805 406 17 430 23 400 804 402 432 937 403 825 404 403 404 971 971 972 972 971 971 972 972 Page 64 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 EXPLODED...

Page 65: ...r with conversion cable 3 to 5 pole 401 3702325 Seal blower shaft PSS 402 9294007 Pressure plate 403 9293004 Spacer 12x 6 2 H 17mm 404 9294083 Spacer 15x 6 2 H 3mm 405 9298600 Puller 406 9194489 Gaske...

Page 66: ...516 513 514 517 518 504 512 521 521 519 520 509 226 226 529 523 524 805 890 502 308 511 526 527 510 Page 66 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 EXPLODED VIEWS AND PARTSL...

Page 67: ...till serial nr 100061480 513 9294356 Side plate left 513 1 9294110 Side plate left till serial nr 100061480 514 9294357 Side plate right 514 1 9294112 Side plate right till serial nr 100061480 516 929...

Page 68: ...26 226 617 618 308 604 612 502 621 621 523 524 619 890 805 620 609 526 527 601 602 605 sr nr 100075953 41 2015 609 511 610 Page 68 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 EXP...

Page 69: ...ide panel left 604 9294018 Side panel right 605 9294009 Top cover 606 9294032 Top plate 607 9294045 Cover electrical compartment 608 9290401 Blower suspension 609 9290405s Drawer 610 9294041 Grease gu...

Page 70: ...M4x10 BNP 864 4285319 Screw 4 8x13 ZP Self drilling and tapping 866 4287620 Screw 4 2x12 NP self tapping 868 4285078 Nut 1 4 bsw ZP 871 9191049 Set screw M5x5 black 872 4285010 Nut M3 ZP with lockwas...

Page 71: ...5120 Screw M4x20 thread rolling 951 8071043 Nut M4 serrated ZP 952 6962187 953 0197807 Screw M4x30 slotted ZP 954 4285084 Screw 4 8x19 ZP Self drilling and tapping 955 9008217 Blind rivet 4x8 6 956 91...

Page 72: ...MARKS DESCRIPTION SIZE REV J9 2 J9 1 J10 2 J10 1 Position Flow TOP UNIT ONLY L2 T1 L1 K1 T2 L3 T3 T1 T2 L1 L2 K2 500 W 500 W 2 2 1 1 CB1 CB1 CB1 CB1 7 4 5 6 3 2 1 CB2 CB2 4 5 6 CB2 CB2 5 4 CB2 CB1 Del...

Page 73: ...3 2 8 T1 4 2 1 9 28 30 3 1 3 2 1 CB1 PE 2 6 4 6 7 5 4 205 204 203 202 32 15 26 53 5 X5 16 13 14 21 22 OPTION Position Flow TOP UNIT ONLY OPTION MAX 320 C TH THERMOSTAT HeatingElements 500 WATT 500 WAT...

Page 74: ...O board USB socket Socket for second key panel Key panel Choose figure and confirm 4x Choose Function and confirm CPU board Power I O board POWER SUPPLY Ribbon cable connection between CPU board and P...

Page 75: ...Rel 2 Rel 4 Rel 3 Rel 12 Rel 13 6 5 4 2 3 1 J6 red white 203 202 flowdetection 205 204 filterposition 32 15 Doorswitch 26 53 ThermistorinBlower 1off 0 2off 0 N L TOP UNIT ONLY L3 L3 L3 L3 M2 M2 Page 7...

Page 76: ...Page 76 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM TDR 5P AND 8P UNTILL SERIAL NR 100097687...

Page 77: ...Page 77 Service Manual Turbo Deli RotisserieII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS WIRING DIAGRAM TDR 5P AND 8P UNTILL SERIAL NR 100097687...

Page 78: ...Page 78 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM TDR 5M AND 8M...

Page 79: ...Page 79 Service Manual Turbo Deli RotisserieII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS WIRING DIAGRAM TDR 5M AND 8M...

Page 80: ...9290850 Page 80 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM TDW 5 CIRCUIT DIAGRAM TDW 8...

Page 81: ...9290860 9290861 Page 81 Service Manual Turbo Deli RotisserieII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS WIRING DIAGRAM TDW 5 WIRING DIAGRAM TDW 8...

Page 82: ...Page 82 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 CIRCUIT DIAGRAM TDR 5P AND 8P UNTILL SERIAL NUMBER 100067527 ELECTRICAL DIAGRAMS BEFORE MAY 2014...

Page 83: ...Page 83 Service Manual Turbo Deli RotisserieII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS WIRING DIAGRAM TDR 5P AND 8P UNTILL SERIAL NUMBER 100067527...

Page 84: ...Page 84 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM TDR 5P AND 8P UNTILL 01 07 2012...

Page 85: ...48 47 Page 85 Service Manual Turbo Deli RotisserieII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS WIRING DIAGRAM TDR 5P AND 8P UNTILL 01 07 2012...

Page 86: ...TDR m Page 86 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM TDR 5M AND 8M UNTILL 01 07 2012...

Page 87: ...TDR m Page 87 Service Manual Turbo Deli RotisserieII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS WIRING DIAGRAM TDR 5P AND 8P UNTILL 01 07 2012...

Page 88: ...Page 88 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS EMPTY PAGE EMPTY PAGE...

Page 89: ...Page 89 Service Manual Turbo Deli RotisserieII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS EMPTY PAGE EMPTY PAGE...

Page 90: ...Page 90 Service Manual Turbo Deli RotisseriePKII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS EMPTY PAGE EMPTY PAGE...

Page 91: ...Page 91 Service Manual Turbo Deli RotisserieII form 9120929 rev 04 2021 ELECTRICAL DIAGRAMS EMPTY PAGE EMPTY PAGE...

Page 92: ...Service Manual Turbo Deli RotisseriePKII form 9120929 rev 03 2020 Fri Jado B V P O Box 560 4870 AN Etten Leur The Netherlands tel 31 76 50 85 400 fax 31 76 50 85 444 info frijado com www frijado com...

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