Fri-Jado TDR-AC Service Manual Download

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Service Manual TDRac

PKII

form 9120931 rev. 11/2017

- NOTICE -

This manual is prepared for the use of trained Service Technicians and should not be used by

those not properly qualified. If you have attended a training for this product, you may be

qualified to perform all the procedures in this manual.

This manual is not intended to be all encompassing. If you have not attended a training for

this product, you should read, in its entirety, the repair procedure you wish to perform to

determine if you have the necessary tools, instruments and skills required to perform the

procedure. Procedures for which you do not have the necessary tools, instruments and

skills should be performed by a trained technician.

Reproduction or other use of this Manual, without the express written consent of Fri-Jado, is

prohibited.

SERVICE MANUAL

TDRac

Summary of Contents for TDR-AC

Page 1: ...nual is not intended to be all encompassing If you have not attended a training for this product you should read in its entirety the repair procedure you wish to perform to determine if you have the necessary tools instruments and skills required to perform the procedure Procedures for which you do not have the necessary tools instruments and skills should be performed by a trained technician Repr...

Page 2: ...Page 2 Service Manual TDRacPKII form 9120931 rev 11 2017 TABLE OF CONTENTS EMPTY PAGE ...

Page 3: ...Page 3 Service Manual TDRacPKII form 9120931 rev 11 2017 TABLE OF CONTENTS Versions Version Issue date dd mm yy Remarks 1711 28 11 2017 First release ...

Page 4: ... on Stand 14 TDR ac Hood 15 Software 16 Default parameters Version 6 01 00 TDRac mark III 16 Exploded views and partslists 18 TDRac Electrical parts 18 TDRac Partslist Electrical parts 19 TDRac Doors 20 TDRac Partslist Doors 21 TDRac Rotor 22 TDRac Partslist Rotor 23 TDRac Blower Heating 24 TDRac Partslist Blower Heating 25 TDRac Cleaning system 26 TDRac Partslist Cleaning system 27 TDRac Sheet me...

Page 5: ...Page 5 Service Manual TDRacPKII form 9120931 rev 11 2017 TABLE OF CONTENTS EMPTY PAGE ...

Page 6: ...ltage V 3N 400 230 Frequency Hz 50 60 Required power kW 10 5 Max nominal current A 16 Plug CEE form A 16 Length m approx 2 2 Water connection Aerated inch Water pressure kPa 200 500 Acidity pH 7 0 8 0 Chlorides ppm 30 Hardness dH 4 Drain Open connection mm min 40 European models Consult the identification plate to get the proper specifications of the unit The electrical data may vary from country ...

Page 7: ... perature F 95 Sound pressure dB A 70 Electrical installation Voltage V 3 208 Frequency Hz 50 60 Required power kW 12 Max nominal current A 35 5 Plug NEMA 15 50P Length inch 75 Water connection Aerated inch Water pressure kPa 200 500 Acidity pH 7 0 8 0 Chlorides ppm 30 Hardness dH 4 Drain Open connection inch min 1 5 8 American models See chapter water requirements for detailed information ...

Page 8: ...und the unit see installation drawing Check the electrical supply Tethering of the unit Connect the water Connect drain Grease collection Make a test run on 250 C Give instructions to the operator UNPACKING THE UNIT Immediately after unpacking the oven check for possible shipping damage If the oven is found to be damaged save the packaging material and contact the carrier The standard way to remov...

Page 9: ...at is installed near the unit in a clear visible manner ELECTRICAL SUPPLY IMPORTANT Make sure you lea ve sufficient space around the ro tisserie to easily remove or insert the rotor If the base has rotating wheels the floor on which it rests must be level LOCATION The oven must be installed on a level surface The installation location must allow adequate clea rances for servicing and proper operat...

Page 10: ...ture typically either wall or floor to limit the movement of the appliance and thus helping to prevent damage to the conduit during cleaning maintenance and service operations A tether bracket as shown on the drawing below is provided with the stand Based on the routing of the flexible conduit the bracket must be installed along with the caster to one corner of the base using the hardware provided...

Page 11: ... 0 5 Chlorides less than 30 ppm 6 Use a sediment pre filter or a strainer for the reduction of silica and other non dissolved sedi ments Water hardness and descaling filters 7 A descaling filter is advised when the hardness of the water is 4 dH 4 Grains Gal 8 A descaling filter is mandatory when the hardness of the water is 20 dH 20 Grains Gal Note that the cleaning capacity of the cleaning tablet...

Page 12: ...xtraction hood is prescribed when the unit is NOT delivered with the special Fri Jado extrac tion hood mounted on it The TDR produces about 10 m 350 cf vapour during a cooking cycle When placing the rotisse rie under an extraction hood the following guide lines have to be considered The minimum capacity of the extraction hood has to be 800 m h 25000 cf h The extraction hood has to extend minimum b...

Page 13: ... month o Yearly maintenance by service agent How to react for information or service calls INSTRUCTIONS FOR OPERATORS The oven must be burned in to release any odours that might result from heating the new oven surfaces Operate the oven at maximum temperature setting of 250 C for 30 minutes Smoke with an unpleasant odour will normally be given off during this burn in period TEST RUN Place the buck...

Page 14: ... 2 6 1 2 3 8 9 6 6 1 2 3 300 12 6 50 2 110 4 1 4 TDR ac Installation Page 14 Service Manual TDRacPKII form 9120931 rev 11 2017 Location of mains connection Location of water connectionG 3 4 BSP Location of drain hose Ø 27 mm 1 1 16 Minimum required space Example of funnel Sewer pipe Ø 40 mm 1 5 8 1 2 3 6 8 9 TDR AC ON STAND ...

Page 15: ...110 4 1 4 121 1730 68 1 8 50 2 50 2 6 1 2 3 6 6 50 2 TDR ac Installation Page 15 Service Manual TDRacPKII form 9120931 rev 11 2017 TDR AC HOOD Location of mains connection Location of water connectionG 3 4 BSP Location of drain hose Ø 27 mm 1 1 16 Minimum required space Example of funnel Sewer pipe Ø 40 mm 1 5 8 1 2 3 6 8 9 ...

Page 16: ...0 C to 50 C or 90 F to 90 F Auto recipe start yes no yes Buzzer set 0 0 4 key beep yes no yes water capacity filter 50 30000 or for infinite Lime filter Remaining capacity of lime filter Lime filter replaced no no yes Clear error no yes Service 4878 device type TDRi STGi Multi BSi STOi TRC ACR TDRi auto correct time no time set language english englisch deutsch francais neder lands espanol japanes...

Page 17: ...e 3 min 2 10 Rinse B time 10 sec 5 60 Drain B time 2 min 1 5 Final time 1 min 1 15 Clean water supply Clean cycle 1 35 sec 1 120 Clean cycle 1 60 sec 1 120 Complete cleaning yes no yes Delete all programs no yes PID factors P 100 0 100 I 5 0 100 D 100 0 500 iMax 100 10 300 Relay actions 80 16 160 Energy Volts 230 1 260 Model TDR TDR I O test read the inputs and set the outputs Ignore errors no no ...

Page 18: ...1 60 5 1 874 872 873 2 14 15 13 14 14 10 52 53 54 55 51 50 19 21 59 2 5µF 6µF 28 29 30 31 26 27 34 35 36 37 32 33 39 41 40 38 26 26 26 35 33 25 23 23 24 866 832 45 Page 18 Service Manual TDRacPKII form 9120931 rev 11 2017 TDRAC ELECTRICAL PARTS EXPLODED VIEWS AND PARTSLISTS ...

Page 19: ... CR02 5 22 9311007 Solenoïd valve E 2 2 1 2 1 23 3500020 Reed switch 2 25 9291012 USB cable 0 26 9191222 End Clamp Clipfix 35 5 PHX 10 27 9191352 Terminal PT 6 GY 6 qmm PHX 6 28 9191355 Plug in bridge FBS 2 8 PHX 2 29 9191353 Terminal PT 6 PE GN YE 6 qmm PHX 1 30 9191354 End Cover D PT 6 PHX 1 31 9191218 Fuse holder Euro ABB 2 32 9191250 Cap end for fuse holder 1 33 9191238 Plug in bridge FBS 2 6 ...

Page 20: ... 123 123 122 121 129 127 127 130 112 110 110 111 115 114 113 112 112 108 109 107 117 116 110 105 115 115 123 122 130 126 127 126 127 124 131 132 133 134 121 140 139 135 137 138 136 139 123 115 EXPLODED VIEWS AND PARTSLISTS Page 20 Service Manual TDRacPKII form 9120931 rev 11 2017 TDRAC DOORS ...

Page 21: ...unting strip support bracket 2 117 Support bracket 2 120 Hinge inner door 1 121 9292013 Glass inner door 2 122 Magnet holder 2 123 9172291 Spacer Ø15xø5 2x27 4 124 9294039 Spacer magnet holder 2 125 Cover bottom 1 126 9312022 Seal strip inner door side 4 127 9312021 Seal inner door bottom 2 128 Ass Frame inner door customer side 1 129 Cover inner door 1 130 3702341 Collar bush 10x5x2 5 16 131 Hing...

Page 22: ...18 200 203 205 202 201 204 211 206 210 209 208 207 202 800 956 804 804 812 920 834 EXPLODED VIEWS AND PARTSLISTS Page 22 Service Manual TDRacPKII form 9120931 rev 11 2017 TDRAC ROTOR ...

Page 23: ...it Priority 200 Ass Rotor 201 9070272 Rotor shaft 1 202 Rotor disk 2 203 9302027 Support pin meat baskets 16 204 9312010 Bearing Block 1 205 9292170 Bearing shell 1 206 Bearing rotor 207 Pressure ring 1 208 9302031 Shaft seal 1 209 Reinforcement ring 1 210 Suspension plate rotor motor 1 211 Air guide fan rotor motor 1 Pos 8xx 9xx See fasteners ...

Page 24: ...257 256 255 258 17 16 265 264 263 261 260 266 259 252 262 262 822 832 EXPLODED VIEWS AND PARTSLISTS Page 24 Service Manual TDRacPKII form 9120931 rev 11 2017 TDRAC BLOWER HEATING ...

Page 25: ...1 255 9312018 Seal Fan 1 256 3702325 shaft seal 1 257 9294007 Pressure ring 1 258 3701273 Turbine Ø200x61 1 259 9290411 Blower panel 1 260 Reinforcement plate blower panel 1 261 Mounting bracket blower motor 1 262 9294083 Shim fan 8 263 9293004 Spacer blower 9 264 9294168 Pressure plate heating element 1 265 Suspension plate blower motor 1 266 Mounting plate blower motor 1 Pos 8xx 9xx See fastener...

Page 26: ...05 301 304 306 307 302 303 315 309 316 318 315 21 21 21 21 308 308 318 316 316 316 323 323 316 325 321 320 310 310 22 20 336 2x 331 337 2x 332 330 130 316 309 308 311 311 311 312 312 805 896 896 350 333 4x 334 2x EXPLODED VIEWS AND PARTSLISTS Page 26 Service Manual TDRacPKII form 9120931 rev 11 2017 TDRAC CLEANING SYSTEM ...

Page 27: ...llar 1 2 M SS 4 310 9311012 Hose silibar 13x20 mm 311 9311018 Hose clamp 19 21 6 312 6000032 Hose clamp 26 38 2 315 9311009 Union conicle 1 2 M F SS 3 316 3721047 Hexagon nipple threaded 1 2 M M BSP TP316 150LBS 7 318 3721046 Tee threaded 1 2 F F F BSP TP316 150LBS 3 320 2650194 Clamp suspension 1 321 9311010 Bend 90 threaded 1 2 M M SS 1 322 9191228 Socket adapter 3 4 x 1 2 1 323 9311019 Welding ...

Page 28: ...405 401 414 416 411 409 412 413 404 406 407 402 403 211 263 410 408 864 804 812 878 877 EXPLODED VIEWS AND PARTSLISTS Page 28 Service Manual TDRacPKII form 9120931 rev 11 2017 TDRAC SHEET METAL ...

Page 29: ...tor 1 402 Top panel 1 403 Side panel left 1 404 Reinforcement bracket 1 405 Reinforcement bracket 1 406 Reinforcement bracket 1 407 Reinforcement bracket 1 408 9171015 Grommet 3 409 Electric compartment 1 410 Side panel right 1 411 Door hinge suspension 1 412 Oven suspension 2 413 Support oven suspension 1 414 Oven suspension 415 Support oven suspension 1 416 Bracket reed switch 2 ...

Page 30: ... 451 456 450 464 458 452 452 462 463 455 465 457 464 454 465 466 467 468 469 470 471 470 472 460 939 939 473 474 EXPLODED VIEWS AND PARTSLISTS Page 30 Service Manual TDRacPKII form 9120931 rev 11 2017 TDRAC UNDERFRAME ...

Page 31: ...ion profile 1 456 Support drain 1 457 Side panel right underframe 1 458 9171141 Grommet 88 4mm 1 459 9303028 Nipple 3 4 BSP 30mm SS 1 460 9194457 Nut 3 4 1 461 Magnetic strip 1 462 Front panel underframe 1 463 sliding tray 1 464 Tray support 2 465 9084077 Magnet Ø22mm 2 466 Door 1 467 9070840 Grommet 1 468 9191106 Hinge 2 469 Bottom plate underframe 1 470 Construction profile 2 471 9172065 Swivel ...

Page 32: ...1 A2 J2 6 LIGHT 35 35 59 59 I O board outputs J1 5 N L FUSE 125mAT J1 3 33 32 32 M2 6uF C2 K1 HEATERS Hi limit BU RD BK CB2 CB2 CB2 M2 X5 5 X5 1 X5 2 X5 3 A1 A2 J2 1 J2 3 J2 2 BLOWER 38 37 36 60 61 63 56 X5 4 10 amp F1 10 amp F2 COOLING FANS 30 31 51 52 53 54 55 56 57 31 2x 500W K2 9 8 49 50 CB2 1 2 3 4 5 6 PE 7 8 9 13 14 15 1 2 3 4 5 6 10 11 12 16 17 18 19 20 21 3300W 3000W 3000W K1 3 1 2 4 5 6 3...

Page 33: ...3 4 5 6 1 2 3 4 5 6 TB1 1 36 60 N L xx xx xx xx xx xx 36 38 37 34 39 35 J2 DOOR SWITCH PT 1000 FAN DETECTION J1 1 J14 1 J14 2 J13 1 J13 2 J8 1 J8 2 5 4 3 2 1 J1 J3 J4 J5 J6 53 54 58 70 33 32 4 1 2 3 4 5 6 1 2 3 4 5 6 PUMP 24V R BK M1 BROWN WHITE A WHITE ROTOR MOTOR C1 C1 2 5mF C2 C2 6mF CAPACITOR CAPACITOR C2 3 2 69 17 16 15 14 13 12 11 10 9 8 7 6 5 56 M1 BN 34 22 90 24volt 24volt 4 3 79 BK P1 9 1...

Page 34: ...73 J4 5 J4 3 J4 6 Closed Open Q4 YE RD BU FAT DRAIN 74 J5 2 J5 4 J5 1 Closed Open Q3 YE RD BU SPRAYING LEFT 75 J5 5 J5 3 J5 6 Closed Open P1 11 K4 PUMP SUPPLY 82 76 80 W1 11 14 K5 WATER VALVE 77 81 83 Q5 YE RD BU 14 12 11 K6 DRAIN VALVE 78 Closed Open J2 5 41 K2 CB2 A1 A2 J2 6 LIGHT 35 35 59 59 I O board outputs J1 5 N L FUSE 125mAT J1 3 33 32 32 M2 6uF C2 K1 HEATERS Hi limit BU RD BK CB2 CB2 CB2 ...

Page 35: ...2 DOOR SWITCH PT 1000 FAN DETECTION J14 1 J14 2 J13 1 J13 2 J8 1 J8 2 30 31 38 42 41 33 40 39 45 44 43 57 32 59 61 62 63 66 67 68 69 49 50 15 14 34 C2 56 66 46 67 47 68 48 78 BU RD 71 78 77 79 71 69 45 1 2 3 4 5 J1 L N J3 J 4 J 5 R BK 4 3 6 5 2 1 6 5 2 1 J4 J4 J4 J4 J5 J5 J5 J5 4 3 J4 J4 J5 J5 Q1 YE Q3 YE Q4 YE Q2 YE 58 70 52 BU Q4 RD Q4 BU Q3 RD Q3 BU Q2 RD Q2 BU Q1 RD Q1 72 75 74 73 87 86 85 84 ...

Page 36: ...ALVE 7 8 9 9 8 10 11 12 13 14 15 16 17 18 19 20 21 3300W 3000W 3000W 30 31 31 33 38 39 40 41 42 43 44 37 36 32 45 46 47 48 32 36 49 50 51 52 53 54 55 56 57 60 61 62 62 65 65 64 66 67 68 69 63 56 46 47 48 66 67 68 230v 58 70 72 73 71 79 82 74 75 76 77 78 81 80 83 06 02 2017 1 2 4 5 6 7 8 38 39 40 41 37 36 35 34 1 2 4 1 2 3 4 5 6 J5 J4 R D R D R D B U B U B U 7 2 7 4 7 5 3 5 6 R D B U 7 3 4 1 2 3 5 ...

Page 37: ...WH C1 M1 WH A 70 58 Q2 YE Q4 YE Q3 YE Q1 YE Q5 YE 65 63 56 37 64 F1 F2 81 10 AMP 83 24volt 24volt 24volt 24volt K3 fan control 19 01 2017 1 19 20 51 49 79 81 BK P1 K1 element 21 10 12 11 60 61 19 20 8 12 9 11 4 16 13 5 14 17 6 15 18 J1 5 N L K3 J1 3 J2 8 J2 6 J2 2 J2 4 J2 5 J2 1 J2 7 J2 3 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 7 8 J2 DOOR SWITCH PT 1000 FAN DETECTION J1 1 J14 1 J14 2 J13 ...

Page 38: ...Service Manual TDRacPKII form 9120931 rev 11 2017 Fri Jado B V P O Box 560 4870 AN Etten Leur The Netherlands tel 31 76 50 85 400 fax 31 76 50 85 444 info frijado com www frijado com ...

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