FRESH AERO FlightLights Manual Download Page 6

6

Fresh  Aero  FlightLights

LED

Taxi/Landing/Recognition Light

    for Sonex, RV & Other Homebuilt Aircraft

Installing the Fresh Aero TLR Light System

Note: the following guidelines assume you are in the process of building and have access
to the interior of the wing forward of the spar. If you are installing the TLR Light on a wing
that is already “skinned” forward of the spar, please refer to the “finished wing”  section
for additional information on installing these lights on finished aircraft.

Another note: If you’re installing your TLR Light in a cowling, some of the following
instructions will not apply to you. The included brackets will probably work for you - with
a little bending. Mount the light just inside the cowling with screws,washers and locking
nuts though the cowling. Provide clearance for pivoting and aiming the light without
contacting the lens. If you need custom brackets for a perfect fit, we can fabricate them
for you for a modest cost. Just contact us for more information.

1. Installing the Taxi/Landing Light in the wing Leading Edge

1.1

 Locate aircraft (or wing) on a level surface and chock aircraft  tires (if already on the tires)

      to prevent movement.

1.2  Determine the location of the Taxi/Landing Light. This is a subjective choice
       and there’s no right or wrong location other than the units must be mounted between

adjacent ribs forward of the spar where no interior obstructions will interfere with the
installation. Verify that no structure, wires, cables or other components will interfere
with  mounting  and  wiring.  That  said,  we  do  highly  recommend  that  these  lights  be
mounted in the rib bays closest to the wing tips (see photo 3 and note below).

n

Note:

We  recommend  an  outboard  location  as  there  is  very  little  wing  loading  and  skin

bending moments at the outboard locations. This is probably not an issue but why not go for
all the integrity you can get. The Sonex OneX may be an exception to this recommendation
as the section inboard of the wing fold is a separate skin section and is inherently rigid.

Read and understand all the proceeding safety precautions and warnings before
installing the TLR Light.

FAA Approval Information (USA Installations): The Fresh Aero TLR Light is
designed and manufactured for homebuilt (experimental) aircraft. If you
install this product on a certified aircraft, you will need at least a FAA field approval
to be completely legal and airworthy. See last page of this manual.

Use FAA approved methods and procedures (USA) when installing connecting the
Taxi/Landing Light. Refer to FAA EA-AC 43.13-1A&2A “Acceptable Methods,
Techniques and Practices” for correct procedures.

n

WARNING

!

Summary of Contents for FlightLights

Page 1: ...FRESH AERO FlightLights LED Taxi Landing Recognition Light for Sonex Van s RV other Homebuilt Aircraft The Steelebrook Group Where Imagination Meets Innovation Manual...

Page 2: ...racket light box attachment can be easily adjusted for rotational and lateral positioning without disturbing the bracket rib attachment These lights can also be mounted inside cowlings using alternate...

Page 3: ...Ds or drastically shorten LED life span and void warranty n Handle all units carefully Do not drop n Do not kink or crush wire leads when installing n Always protect these lights with a 5 ampere fuse...

Page 4: ...workmanship for 5 years from date of purchase The original purchaser must own the aircraft the Taxi landing Light is installed on Fresh Aero s liability is limited to repair or replacement of defecti...

Page 5: ...ward of the rib fore lightening holes Photo 2 depicts the recommended Sonex layout location of the rib attach points Heat buildup will not be an issue so these lights can be mounted in close proximity...

Page 6: ...Light This is a subjective choice and there s no right or wrong location other than the units must be mounted between adjacent ribs forward of the spar where no interior obstructions will interfere w...

Page 7: ...he template to the opposite rib the rib with he rib flange facing towards you Align and secure the template as in step 1 3 Spot drill and deburr the holes in flange as in step 1 4 Remove the template...

Page 8: ...specifically for the halogen bulb as the LED and halogen bulbs are switched separately 2 2 Protect the TLR Lights with a 2 ampere fuse 4 amperes for the above hybrid light for one box and 4 ampere fu...

Page 9: ...y from the airport environment The LED light can readily be seen by distant aircraft and the halogen light will add very little to being seen at a distance 4 Installing the TLR Light on Finished Aircr...

Page 10: ...ength of inch PVC water tubing to facilitate pushing the tube through the wing Please contact us for more information A Few Words on FAA Approval USA Installations We consider the Fresh Aero Taxi Land...

Reviews: