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Fremco MiniFlow RAPID, Operating Manual

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101-10031 OPERATING MANUAL ©2016-06-15 EN 
The material is copyright protected 

4 

 

Hydraulic Control Unit 

 

 

Manufacturer 

Fremco A/S 

 

Ellehammervej 14 

 

9900 Frederikshavn 

 

Denmark 

 

Item No. .............................................................................................................................................. 

 

103-10041 

Hydraulic connection ......................................................................................................... 

 

0>125 bar, 17 l/min 

Manometer ................................................................................................................................................. 160 bar 

Hose to fiber blowing machine  ........................................................................................................... 1500 mm 

Hose to hydraulic pump ........................................................................................................................ 1500 mm 

Length ........................................................................................................................................................ 250 mm 

Width .......................................................................................................................................................... 250 mm 

Height ......................................................................................................................................................... 310 mm 

Weight ............................................................................................................................................................... 5 kg 

 

 

Summary of Contents for MiniFlow RAPID

Page 1: ...OPERATING MANUAL MiniFlow RAPID Fremco A S Ellehammervej 14 9900 Frederikshavn Denmark Tel 45 72 30 12 13 101 10031 Operating Manual 2016 06 15 EN From Serial No 9328 1193...

Page 2: ...Photo Guide Operation 9 Before Operation 9 Preparing Operation 10 During Operation 11 After Operation 11 Photo Guide Chain Maintenance and Adjustment 12 Photo Guide Pushing Power Indicator PPI Adjust...

Page 3: ...urer Fremco A S Ellehammervej 14 9900 Frederikshavn Denmark Item No 101 10031 Micro cable diameter 4 12 mm Micro duct diameter 7 20 mm Blowing distance Up to 3 5 km Blowing speed Up to 100 m min Recom...

Page 4: ...ulic Control Unit Manufacturer Fremco A S Ellehammervej 14 9900 Frederikshavn Denmark Item No 103 10041 Hydraulic connection 0 125 bar 17 l min Manometer 160 bar Hose to fiber blowing machine 1500 mm...

Page 5: ...lts when blowing fiber optic cables The minimum capacity needed is 1 000 l min The compressed air must be filtered cooled and dried to avoid moisture and dirt in the microduct NOTE Do not use compress...

Page 6: ...lowed The chains must be kept well lubricated and free from sand and dust It is recommended to use a chain spray with water repellent oil The chains should be tightened to an extent that the they can...

Page 7: ...ected to the micro duct and that the cable is placed correctly between the chains Make sure you do not touch the cable too close to the machine because you risk getting your fingers injured and make s...

Page 8: ...right protected 8 Machine Overview Digital counter speed and distance Pushing Power Indicator PPI Air valve Connections for hydraulics and compressed air Inlet guide 2 sets Adaptor plates Air flow reg...

Page 9: ...iameter of the nylon inlet guide bush fit the actual fiber cable ensuring fiber cable entry in the middle of the chain groove Size can be wrong Extensive wear can make the hole oval Chain tension can...

Page 10: ...uct In general it is recommended to adjust the hydraulic pressure and thereby the pushing power to the lowest level possible with just enough power to draw the fiber from the drum The main work to get...

Page 11: ...cable regularly Lubricate the chains regularly Use a chain oil spray of good quality Spray the chains with oil through the holes in the chain covers Be careful not to add too much since lubricant on...

Page 12: ...the Allen screw to tighten the chains Tighten the two Allen screws A Check Chain Tension The chains should be tightened to an extent that they can be lifted only 3 5 mm from the chain support rail Cha...

Page 13: ...justed This can be necessary when the machine has been in operation for some time Use a 5 mm hex key to adjust the Allen screw placed behind the hole above the lifting handle Adjust until the indicato...

Page 14: ...daptor Plates The brass adaptor plates can be changed without the use of tools Click the adaptor plates into position Ball lock top Ball lock bottom The adaptor plates are locked at the top and bottom...

Page 15: ...ain support rail Check for wear and replace if necessary Remove the chain wheel from its position Remove the chain covers Remove the upper part by unscrewing the two Allen screws Unscrew the Allen scr...

Page 16: ...nt of Joystick Preparation Connect the hydraulic MultiPower Pack to the control valve Connect the control valve to the machine Start the hydraulic power unit according to operating instructions Check...

Page 17: ...Turn the SPEED valve handle clockwise to full stop zero speed 1 A Turn the POWER valve handle clockwise to full stop full power 2 A Activate the joystick to forward operation 3 A Turn the SPEED valve...

Page 18: ...justment Turn the POWER valve handle counterclockwise until the machine stops 5 A Turn off the hydraulic MultiPower Pack 8 A Turn the POWER valve handle clockwise until the machine starts to run smoot...

Page 19: ...copyright protected 19 Photo Guide Operating the Joystick Preparation Make sure that the fiber cable and the duct are in place in the blowing machine Start the hydraulic MultiPower Pack according to...

Page 20: ...Up Turn the POWER valve handle clockwise to add power if necessary 2 A Activate the joystick to forward operation 1 A Adjust to appropriate speed by turning the SPEED valve handle look at speed m min...

Page 21: ...yright protected 21 IMPORTANT Note regarding POWER and SPEED Adjustment Please be aware that POWER oil pressure and SPEED oil flow can vary during operation due to various factors like Oil type viscos...

Page 22: ...by declare that 101 10031 Miniflow RAPID Blowing Machine for mini cables is manufactured in conformity with the EC Directives 2006 42 EC Fremco A S Ellehammervej 14 DK 9900 Frederikshavn Denmark Niels...

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