freightliner BUSINESS CLASS M2 Driver Manual Download Page 73

5.

Make sure the selector switch is in neutral and
turn on the ignition key. Do not attempt to start
the engine at this time.

6.

If necessary to get the transmission to shift into
neutral, release the pressure on the brake pedal
slightly.

7.

Once the UltraShift TCU reaches neutral, a solid
"N" will appear on the current gear indicator and
the vehicle will start. Make sure the service
brakes are applied and the parking brake is set.

If the gear indicator continues to display a dash, con-
tact an authorized Freightliner or Eaton service facil-
ity.

Eaton Fuller UltraShift PLUS
Automated Transmissions

Eaton Fuller UltraShift PLUS automated transmis-
sions use shift selection software and electric clutch
actuation; a clutch pedal is not needed to operate the
vehicle. These transmissions use the four-position
SmartShift control (see

Fig. 8.10

on the steering

column to select mode, direction, neutral, low, and to
make manual shifts. To know what gear the transmis-
sion is in, see the current gear indicator on the dash.
Forward shifts can be made either manually or
automatically.

Power Up

NOTE: Engine cranking is delayed until the
transmission power-up is complete and the gear
display shows a solid "N".

1.

With the parking brake set, turn the ignition
switch to the ON position.

2.

Start the engine.

3.

Apply the service brake.

NOTE: If the service brake is not applied while
selecting a starting gear, the initial start gear will
not be found and the driver will need to select
Neutral and press the service brake while se-
lecting the desired mode.

4.

Select the desired mode and starting gear. (Inap-
propriate start gear selections are ignored to
avoid damaging the transmission.)

5.

Release the parking brake.

6.

Release the service brake and apply the accel-
erator.

Power Down

1.

Select Neutral on the shift control.

NOTE: If the gear display does not show a solid
"N", neutral has not yet been obtained. Neutral
should always be reached before powering
down an UltraShift PLUS, except in cases of
emergency.

2.

Set the parking brake.

3.

Turn off the ignition, and shut down the engine.

Reverse (R)

NOTE: If attempting to select a non-Neutral
mode without applying the service brakes, the
transmission will not shift into gear. To shift into
gear, select Neutral, apply the service brakes,
and select the desired mode again. Also, the
vehicle will not engage reverse above 2 mph (3
km/h).

Reverse (R) is at the upper end of the four-position
selector switch located at the end of the SmartShift
control. To select R, press in the neutral lock button
and move the selector switch to the position above
neutral. The default Reverse gear is engaged.

NOTICE

Avoid launching the vehicle in high range.
Launching the vehicle in high range increases
the likelihood of clutch abuse and could be detri-
mental to clutch life.

Automatic Mode (AUTO)

In automatic drive mode (AUTO), upshifts and down-
shifts are made by the UltraShift PLUS without driver
intervention. Press in the neutral lock button, move
the selector switch to Drive (D), and press down on
the throttle pedal. The transmission will shift auto-
matically.

NOTE: If attempting to select a non-Neutral
mode without applying the service brakes, the
transmission will not shift into gear. To shift into
gear, select Neutral, apply the service brakes,
and select the desired mode again.

In Drive, the start gear is automatically selected. The
selected start gear can vary depending on several
vehicle inputs such as load, grade, and axle/
transmission ratio. The start gear can be changed

Drivetrain

8.21

Summary of Contents for BUSINESS CLASS M2

Page 1: ...BUSINESS CLASS M2 Driver s Manual Part Number A24 01238 000 Publication Number STI 455 6...

Page 2: ...3 Instruments Instrumentation Control Unit 3 1 Warning and Indicator Lights 3 3 Driver Message Center 3 8 Instruments 3 9 Overhead Instrument Panel 3 14...

Page 3: ...Ignition Sequence When the ignition is turned on the ICU runs a self check See Fig 3 3 Observing the ignition sequence is a good way to ensure the ICU is functioning properly IMPORTANT Do not crank th...

Page 4: ...ves active fault codes it displays them one after the other until the parking brake is released or the ignition is turned off Once the park ing brake is completely released the ICU displays the odomet...

Page 5: ...3 1 for a list of standard and commonly used warning and indicator lamps Warning and indicator lamps illuminate in red dan ger amber caution green status advisory or blue high beam headlights active...

Page 6: ...ure in the primary or secondary reservoir has dropped below approximately 70 psi 483 kPa Low Engine Oil Pressure Indicates the engine oil pressure is below the minimum allowable pressure BRAKE Parking...

Page 7: ...Indicates an emissions related fault See the engine operation manual for details Vehicle ABS Momentary illumination indicates the vehicle ABS is engaged Solid illumination indicates a problem with the...

Page 8: ...arter Turn the ignition switch back to ON wait for the lamp to go out then turn the ignition switch to START again WHEEL SPIN Wheel Spin Flashing indicates the ATC system is active or the ATC button h...

Page 9: ...n turn the key to the OFF position for a few seconds then restart the engine and move the vehicle to a safer location On other engines the engine protection system will shut down the engine It will fi...

Page 10: ...e sys tems are active when the indicator lamp is illumi nated Parked Screens Menus The parked screens and menus are available when the parking brake is on and no active fault codes are found See Fig 3...

Page 11: ...dash panel or right hand control panel are not found on every vehicle They are listed here in alpha betical order to make the information easier to find Air Intake Restriction Gauge The air intake res...

Page 12: ...ion Values Ambient Temperature Gauge The ambient temperature gauge shown in Fig 3 8 displays the in cab or outside temperature depend ing on the settings selected When the alarm is enabled the ambient...

Page 13: ...ssure may indicate mechanical failure Bring the vehicle to a safe stop and investigate the cause to pre vent further damage Do not operate the engine until the cause has been determined and cor rected...

Page 14: ...uel gauge is standard If equipped with an optional second fuel tank each fuel tank level is indicated on a separate gauge See Fig 3 12 Fuel Diesel Exhaust Fluid DEF Gauge EPA10 and Newer For engines t...

Page 15: ...er numbers The metric only version shows km h exclusively Tachometer The tachometer indicates engine speed in revolutions per minute rpm and serves as a guide for shifting the transmission and keeping...

Page 16: ...ged battery will produce only about 11 0 volts If the voltmeter shows an undercharged or over charged condition for an extended period have the charging system and batteries checked at an autho rized...

Page 17: ...04 19 2002 f680028 1 2 1 3 4 1 Storage Area with Netting 2 C B Radio 3 Microphone Clip 4 Dome Reading Light Assembly Fig 3 16 Overhead Instrument Panel Instruments 3 15...

Page 18: ...1 Lighting Controls 4 1 Multifunction Turn Signal Switch 4 5 Horn Controls 4 6 Powertrain Controls 4 7 AWD Controls 4 11 Braking 4 12 Adjustable Steering Column 4 12 Other Dash Mounted Controls 4 13 H...

Page 19: ...result in a fire that could cause serious personal injury or property damage There are two new electrical modules a master mod ule located near the frontwall bulkhead module and a slave module located...

Page 20: ...lowered the parking lights illuminate the front turn signals the cab marker and identification lights and the taillights When the paddle is raised the low beam headlights illuminate along with all th...

Page 21: ...eadlights must be turned on before the road lights can be turned on The road lights will not illuminate if the high beam headlights are already on and switching from low beams to high beams will switc...

Page 22: ...replace the rear dome light Fig 4 8 do the fol lowing steps 1 Press in on the lens at the four mounting tabs arrows 2 Replace the bullet type bulb and install the lens on the lamp base with the button...

Page 23: ...er down turns on the left turn signal lights moving it up turns on the right turn signal lights When one of the turn signal lights is on a green indi cator arrow flashes at the far left or far right o...

Page 24: ...ntarily The headlight low beams remain on continuously during high beam operation If the low beam head lights are turned off by use of the headlight switch the high beams turn off also Hazard Warning...

Page 25: ...n will result in a temporarily uncontrolled increase in engine speed transmission damage and gear stripping could result On standard models cruise control is activated by two dash switches See Fig 4 1...

Page 26: ...7 When the panel lights are on the HI LO icon is back lit in amber on the HI LO switch On both switches the ENG BRK legend is backlit in green when the panel lights are on Exhaust Brake Switch Option...

Page 27: ...hicles with standard Allison On Highway Series automatic transmission the shift selector is lever activated The display mounted on the steering col umn provides four forward ranges and one reverse ran...

Page 28: ...side wheel lock To lock the wheels together press the upper half of the rocker momentarily at the LED To turn off dif ferential lock press the upper half of the rocker again When the panel lights are...

Page 29: ...ossible AWD Controls The AWD switch allows the driver to direct power to the steer axle For more information about transfer cases and driven steer axles see Chapter 8 AWD Operation Switch The AWD oper...

Page 30: ...he trailer air supply valve Trailer Brake Lever The trailer brake lever hand control valve is used for applying the trailer brakes without applying the truck or tractor brakes It is usually mounted on...

Page 31: ...ramps speed bumps curbs etc with the air springs deflated Doing this may lead to air bag separation from the piston preventing the suspension air springs from reinflating NOTICE Never exhaust air from...

Page 32: ...e facility for testing If the ignition is turned off while the vehicle is in dump mode the power to the dump solenoid is cut off to prevent battery drain and the suspension sys tem will autofill the r...

Page 33: ...seat back contacts the back wall It is the responsibility of the driver to adjust the seat to prevent damage to the seat and the cab inte rior All adjustment controls for a suspension seat are lo cat...

Page 34: ...Starting 7 7 Cold Weather Starting 7 8 Starting After Extended Shutdown or Oil Change 7 9 Engine Break In 7 9 Engine Operation 7 9 Cold Weather Operation 7 10 High Altitude Operation 7 10 Engine Shutd...

Page 35: ...imilar re quirements as specified by GHG17 requirements These vehicles are equipped with components that increase fuel efficiency and reduce GHG emissions Components may include but are not limited to...

Page 36: ...y require a driver activated parked regen When this occurs the DPF lamp illuminates indicating that a regen is required The driver must either bring the vehicle up to highway speed to increase the loa...

Page 37: ...lamp blinks while the CHECK en gine lamp is illuminated initiate a parked regen im mediately in order to prevent an engine derate If the red STOP engine lamp illuminates with the blinking DPF lamp an...

Page 38: ...ication Fuel DEF Gauge The diesel fuel and DEF levels are measured in a dual purpose gauge See Fig 7 10 Fuel level is indicated at the top of the gauge Below the fuel level a low fuel warning lamp ill...

Page 39: ...Service Solid Flashing Flashing CHECK CHECK Flashing INDICATOR LAMP S Indicator Lamp Message s Diesel Particulate Filter Condition Required Action capacity STOP See Engine Operator s Manual for compl...

Page 40: ...uel refill is detected DEF Contamination or SCR Tampering NOTICE Once contaminated DEF or tampering has been detected the vehicle must be taken to an autho rized service facility to check the SCR syst...

Page 41: ...2 ULTRA LOW SULFUR DIESEL FUEL ONLY E F DEF F E A C 1 2 A Green bars DEF level indicators B One bar illuminated amber DEF very low refill DEF C One bar flashing red DEF empty refill DEF 1 Low Fuel Wa...

Page 42: ...lluminate NOTE The length of time the WAIT TO START lamp remains illuminated depends on the ambi ent temperature The lower the ambient tem perature the longer the lamp will be illuminated NOTE If the...

Page 43: ...th an emission after treatment system that is compliant with EPA regulations depending upon local statutory emissions guidelines NOTICE It is extremely important that the following guide lines be foll...

Page 44: ...serve when operating in cold weather Check for cracks in the batteries for corrosion of the terminals and for tightness of the cable clamps at the terminals Charge the batteries to full capacity Repla...

Page 45: ...mit maintaining a con stant speed such as in heavy traffic or on roads that are winding icy snow covered slippery or roads with a loose driving surface Failure to fol low this precaution could cause a...

Page 46: ...l on automatic and manual transmission or Press down the clutch pedal on manual transmission only 2 2 Push the PAUSE button on the transmis sion shift knob 3 To resume a preselected cruise speed push...

Page 47: ...d with the principles outlined in this chapter Refer to the engine manufac turer s operation manual for details of their particular engine brake product WARNING To avoid injury from loss of vehicle co...

Page 48: ...rake from operating Vehicles equipped with ABS have the ability to turn the engine brake off if wheel slip is detected The engine brake will automatically turn back on once wheel slip is no longer det...

Page 49: ...the exhaust pipe When the driver s foot is not on the accelerator pedal and the upper half of the exhaust brake switch is pressed in with the amber light on the switch illuminated an air cylinder shu...

Page 50: ...are ad ditionally affected controlled or governed by engine speed through transmission gear selection The Alli son MD3060 transmission has automatic downshift ing when the exhaust brake is requested...

Page 51: ...Pacbrake exhaust brakes used with the Allison World Transmission MD series are interfaced with the transmission electronic control module ECM An exhaust brake enabled transmission ECM will usually pro...

Page 52: ...t Transmissions 8 9 Eaton Fuller AutoShift Automated Transmissions 8 12 Freightliner SmartShift Shift Control 8 14 Eaton Fuller UltraShift Automated Transmissions 8 15 Eaton Fuller UltraShift PLUS Aut...

Page 53: ...ulting in early clutch failures Never use the clutch to hold a vehicle on a hill Coasting With the Clutch Released pedal down and the Transmission in Gear WARNING Do not coast with the clutch released...

Page 54: ...ake failure Clutch Lubrication The release bearing should be lubricated at frequent intervals See Group 25 of the Business Class M2 Maintenance Manual for intervals and procedures NOTICE Failure to lu...

Page 55: ...sions under the heading Without Park Posi tion With Auto Apply Parking Brake 1 Bring the vehicle to a complete stop using the service brake 2 Ensure that the engine is at low idle rpm 3 Put the transm...

Page 56: ...from a forward range to reverse or from reverse to a forward range NOTICE Extended idling in reverse may cause transmis sion overheating and damage Do not idle in reverse for more than 5 minutes Se l...

Page 57: ...D drive Allison MD Series Refer to the Allison website for additional information www allisontransmission com Safety Precautions WARNING Do not leave the vehicle unattended with the en gine running I...

Page 58: ...ehicle brakes un less an auxiliary system to apply the parking brake is installed WARNING Do not coast in neutral Coasting in neutral can cause an accident possibly resulting in severe personal injury...

Page 59: ...il the desired range is shown on the display Pressing the down arrow continuously causes the range position to con tinue to go down until the button is released or the lowest range is attained When th...

Page 60: ...ve five forward speeds and one re verse See Fig 8 3 for the shift pattern Eaton Fuller 6 speed FS and FSO models are fully synchronized They have six forward speeds and one reverse See Fig 8 4 for the...

Page 61: ...onal information www roadranger com General Information Range Shift Eaton Fuller 9 Speed Models Eaton Fuller 9 speed range shift models are not syn chronized They have nine forward speeds and two reve...

Page 62: ...always use low gear when starting to move the vehicle When operating on highway with no load or under ideal conditions use first gear when start ing to move the vehicle For all conditions use the high...

Page 63: ...the gear shift lever in neutral See Fig 8 8 for the shift pattern Start the engine and bring the air system pressure up to 95 to 125 psi 655 to 862 kPa 2 Position the range preselection lever down int...

Page 64: ...ng Be seated in the driver s seat Place the transmission in neutral Set the parking brakes Press the clutch pedal if equipped down to the floor The AutoShift ASW is an automated 6 speed Eaton Fuller t...

Page 65: ...heading Manual Mode below Manual Mode When the transmission is in manual mode the driver must select the appropriate gear using the shift but tons on the push button shift selector To upshift in MANU...

Page 66: ...ightliner SmartShift Shift Control General Information SmartShift The SmartShift transmission control is an electronic transmission control device It is installed with the following transmissions Eato...

Page 67: ...lever down away from you 1 SmartShift Control Lever 2 Slide Switch forward driving mode switch 3 MAN Mode of slide switch 4 AUTO Mode of slide switch 5 Upshift Direction 6 Reverse Position of selecto...

Page 68: ...ond gear On both six speed Ultrashift ASW and ten speed Ultrashift DM the driver can select to start up in first No other start gear is available 6 On a level grade release the service brake and press...

Page 69: ...new target gear the gear indicator flashes the number of the new gear When the shift is complete the new gear displays solid without flashing Automatic Mode AUTO In automatic drive mode AUTO upshifts...

Page 70: ...When the vehicle is moving at the proper speed reverse can be engaged On ten speed UltraShift DM only if necessary to rock the vehicle use the selector switch to shift back and forth at low speed bet...

Page 71: ...ng over speed the UltraShift TCU will override the cur rent gear setting and upshift to prevent engine damage To enhance engine braking downshifts are per formed at higher rpm than normal If L is sele...

Page 72: ...alerts take place The TRANS TEMP light comes on The gear indicator displays CA A warning tone sounds at one second intervals The alerts continue until the clutch cools the throttle is released or the...

Page 73: ...the transmission 5 Release the parking brake 6 Release the service brake and apply the accel erator Power Down 1 Select Neutral on the shift control NOTE If the gear display does not show a solid N n...

Page 74: ...al apply the service brakes and select the desired mode again Manual Mode Override The system is equipped with a manual mode over ride function If the vehicle is being back driven for example descendi...

Page 75: ...osed engaged 3 Release the throttle pedal The vehicle will con tinue moving at governed low engine idle speed Exiting Creep Mode To exit Creep Mode apply the throttle pedal to accel erate temporarily...

Page 76: ...t and try to maintain the current gear If the vehicle comes to a stop in the sand it may be necessary to back up prior to attempt ing forward movement ATC Mud Snow Mode To select the mud snow mode dep...

Page 77: ...TCU can direct all forward shifts in response to driving conditions and the driver s pressure on the brake and throttle ped als To know which gear the transmission is in look at the round current gear...

Page 78: ...rdless of the position of the shift lever If you do not set the parking brake the ve hicle could roll and cause an accident resulting in death serious personal injury or property damage 4 Turn the ign...

Page 79: ...N downshift as nec essary to prevent lugging the engine when speed is resumed If the vehicle comes to a complete stop the TCU resets the transmission to neutral NOTE A downshift request will be refuse...

Page 80: ...available the transmission upshifts and the new gear displays on the gear indicator As in a manual transmission upshifting too early causes engine lugging and uneven operation To achieve smooth operat...

Page 81: ...e Meritor driver controlled differential lock feature side to side wheel lock traction control or traction equalizer is available on single drive or dual drive rear axles It is available on both axles...

Page 82: ...the differential and or lead to loss of vehicle control causing personal injury and property damage Lock the wheels only when the vehicle is standing still or moving at very low speed less than 5 mph...

Page 83: ...he rocker at the double axle icon IMPORTANT The interaxle lock rocker switch is guarded to prevent unintentional switch activa tion This switch does not have a diagnostic blink function when inactive...

Page 84: ...begins to blink dur ing normal operation when the switch has not been activated this indicates an error condition Bring the vehicle to an authorized Freightliner service facility as soon as possible...

Page 85: ...Steer Axle Engaged Steer Axle Range Traction Conditions Applicable Vehicle Speeds Traction Conditions Applicable Vehicle Speeds HIGH RANGE Most normal driving conditions such as dry or wet pavement o...

Page 86: ...e the LO RANGE Engaging PTO Some vehicles are equipped with a PTO mounted to a Meritor MTC transfer case For these vehicles en gage the PTO only when the transfer case is in neu tral the transmission...

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