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FREERIDER FR168-4S, User Instruction Manual

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FR168-4S/ FR168-4S2b

USERS INSTRUCTION 

MANUAL

USERS INSTRUCTION 

MANUAL

USERS INSTRUCTION 

MANUAL

USERS INSTRUCTION 

MANUAL

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FR510DXs2b

Summary of Contents for FR168-4S

Page 1: ...TRUCTION MANUAL ATTENTION Read all parts in this manual before operating your scooter ATTENTION Read all parts in this manual before operating your scooter ATTENTION Read all parts in this manual before operating your scooter ATTENTION Read all parts in this manual before operating your scooter FR510DXs2b ...

Page 2: ...uctions outlined on page of this manual If you have any queries concerning operation or maintenance consult your authorized dealer 5 12 Please read and follow all instructions in this Users Instruction Manual before attempting to operate your Scooter for the first time If there is anything in this manual that you do not understand or if you require additional assistance for setting it up contact y...

Page 3: ...or mat Pneumatic wheels with grey tyres Rear lights and indicators Adjustable angle seat with backrest 1 2 3 4 5 6 7 8 9 10 11 12 13 3 PRODUCT DESCRIPTION Steering is controlled by handlebar attached to a fork system containing the single front wheel for FR168 3 FR168 3S System of the art micro controller electronics ensure a smooth comfortable and safe drive on all surfaces and gradients Two piec...

Page 4: ... socket Basket Front light Direction indicator lights Front bumper Amber side reflectors Floor mat Pneumatic wheels with grey tyres Rear lights and indicators Adjustable angle seat with backres 6 1 2 3 4 5 6 7 8 9 10 11 12 13 FR168 4S FR168 4S2b FEATURE GUIDE 4 12 2 4 10 8 11 1 3 6 9 5 13 7 ...

Page 5: ...tions It is very important for you to read and understand them Failure to note the warnings in this users manual may result in personal injury Failure to observe the cautions in this users manual in damage to your scooter Your scooter is a powerful machine for your safety and the safety of bystanders please read all of the instruction in this manual before operating your scooter they have been pre...

Page 6: ... Always stop fully before changing dissection forward or reverse 19 Always keep your feet on the vehicle when driving 20 Always proceed carefully while riding especially as you approach the downgrade of a ramp 21 Always avoid uneven surfaces 22 Always consult your physician or a therapist if in doubt about your ability to operate a Scooter 23 Transport Do not sit on your scooter while it is in a m...

Page 7: ...ions of a journey giving you maximum comfort A fully proportional speed controller with a speed restriction facility allows you a smooth jerk free ride Automatic braking gives you that added peace of mind The removable fold down seat together with a facility to fully lower the steering handlebar allows your to be easily transported in an average saloon or hatchback car for those days when you trav...

Page 8: ...ly fold forwards if armrests are positioned too closely towards one another Do not drive your scooter with the arms removed or in the raised position Fig 3 The armrest angle can be adjusted individually to suit your needs To make adjustments to the armrest angle you will need two 13mm spanners not provided Lift the arm upwards you will note the adjusting bolt First loosen the locking nut rotate th...

Page 9: ...stment option The angle of your backrest can be adjusted to a comfortable driving position by the operation of the lever situated on the left side of your seat When sitting on your seat lean backwards against the backrest and at the same time lift the operation lever upwards Lean forwards or backwards once the locking mechanism has released positioning the backrest in a comfortable driving positio...

Page 10: ...ht on your console will illuminate at a constant rate The status light is connected to a very sophisticated Warning CONTROL FEATURES Caution Warning CONTROL FEATURES Caution 1 Speed Adjustment Dial 2 Horn Buttons 3 On Off Power Switch Status Light Located at the right side of the control console Insert the key and turn clockwise You will note after a second the needle on the battery state indicato...

Page 11: ...s all of the amber flashing direction lights to warn other road users that you are stationary or in distress This function should only be used in emergencies You will note that both green direction lights at the top of your console are flashing to warn you the hazard system is in operation To cancel the hazard warning simply press and release the red triangular button Located under the handlebar g...

Page 12: ...mpletely reading and understanding all of the facts in this Users Instruction Manual Your Scooter is a state of the art device designed to enhance and increase your mobility provides a range of Scooters to best suit the individual needs and circumstance of the Scooter user Please be aware that the final selection and purchasing decision regarding the model of Scooter to be used is the responsibili...

Page 13: ...ing from grass areas to a paved area especially at high speed while turning and abrupt directional changes Do not corner at high speed If you feel that you may tip over in a corner reduce your speed and steering angle to prevent your Scooter from tipping Warning Changes in the road surface This will greatly reduce the possibility of a tip or fall To avoid personal injury or property damage always ...

Page 14: ...Warning ACCESSING YOUR SCOOTER Warning Warning Code Always obey all local pedestrian traffic rules Wait until your path is clear of traffic and then proceed with extreme caution Note Always wear light or illuminating clothing When driving your Scooter Be aware that it may be difficult for traffic to see you when you are seated on your Scooter Only drive your Scooter on the road when a public pavem...

Page 15: ...and or damage to your Scooter INCLINES More and more modern buildings are designed with disability Warning Warning Warning We have designed your Scooter to provide maximum mobility A range of accessories are available from Authorised Agents to further customise your Scooter needs However under no circumstances should you modify add remove or disable any feature part or function of your machine War...

Page 16: ... front wheel cross member Wiring diagram for batteries located under rear cover Located at the left or right hand rear cover of Scooter Located at right rear of handlebars near charging socket Located on the top leftside of the rear cover under seat Yellow label located on the top of the rear cover LEARNING TO GET ABOUT Warning MOUNTING If you are not an accomplished outdoors mobility product driv...

Page 17: ...top turn the handlebars to where you want to go then apply the power gently This will make the Scooter turn sharply It will still go gently and with complete stability Practice in an open area until you are proficient Reversing requires attention Be sure your Speed Adjustment Dial is turned to minimum before you reverse Fig 10 page 10 Push the left thumb reverse control lever Fig 13 page 11 Rememb...

Page 18: ...ably caught Reverse and try again Take your time relax enjoy yourself More and more buildings have ramps for wheelchair access Some have a change of direction in the middle and good cornering is required Make a wide manoeuvre with your front wheel around tight corners so that your back wheels follow a wide arc to stay clear of the corner If you stop while facing uphill the automatic parking brake ...

Page 19: ...you may have to remove your scooter seat and lower handlebars You will also require a suitable folding ramp to lift your scooter into your car Your Distributor will be able advise you of suitable for this purpose See Fig 19 3 Small hatchback or estate or estate car See Fig 20 21 4 If your car is small or has a conventional boot your scooter can be dismantled into six basic parts See Fig 29 1 Remov...

Page 20: ...er Rotate the 90 to the right or left See Fig 1 4 lift the seat upwards slightly twisting This will release it from its mounting tube 3 Lift up the rear cover disconnect the rear light plug and socket See Fig 23 please safely to one side Note the cover is secure by Velcro tyre material at each side at the front and in the centre Unfasten the battery straps by parting Velcro fastening 4 Battery Plu...

Page 21: ...lly separate the two halves of your Scooter Fig 28 by holding the C shape handle on rear of the Scooter so that the rear chassis remains level With your other hand lift the seat post vertical until the front and rear sections have separated NOTE This operation is made easier if you first lower and lock the tiller You will find the front section is better balanced in this position 10 You are now re...

Page 22: ...r support leg to pivot upwards under spring pressure and the two chassis sections lock together You will note the locking mechanism with an audible click Caution Warning HOW TO RE ASSEMBLE YOUR SCOOTER Warning Note Caution Warning HOW TO RE ASSEMBLE YOUR SCOOTER Warning FIG 30 4 The front and rear chassis parts can now be fully locked together by rotating the locking mechanism in a clockwise direc...

Page 23: ...ally designed for motive traction use This means that you do not have to worry about topping up the cells BATTERY INSTALLATION Warning BATTERY CONNECTIONS Warning BATTERY CHARGING BATTERIES BATTERIES BATTERY CHARGING Do not attempt to remove the safety valves situated in the top of the battery Failure to observe this warning will invalidate your battery guarantee Your Scooter batteries are virtual...

Page 24: ... pin wall plug and reduces this voltage down to 24volts via a transformer At the same time it rectifies the A C alternating domestic current into D C direct current This matches exactly the voltage characteristics stored by your Scooter s batteries Your Charger automatically controls the re charge cycle from the moment that you switch it on to the moment the green Charge Complete light on the face...

Page 25: ...fe Handling your batteries Disposal Caution BATTERY WARRANTIES perform to full capacity for 12 months This will of course be dependent on the actual use of the vehicle and how of ten the batteries are cycled i e discharged and charged Gradual deterioration in performance and reduction in range is normal and associated with fair wear and tear misuse or accidental damage Under these circumstances th...

Page 26: ... left for very long periods of time Moisture if left unattended can cause deterioration on metal cleaner Water could be forced into the electroni SEAT UPHOLSTERY BODYWORK Caution CARE MAINTENANCE 26 Agent Only batteries supplied as original equipment on your machine will give you the best performance When charging batteries make certain the positive and negative terminals are correctly assembled F...

Page 27: ...ment in the handle bars is removed Retighten the lock nut clockwise into position with a second spanner Do not over tighten the bearing adjustment nut as this will damage the bearing tracks The handle bar bearings are NOT Sealed for life and may require lubrication with a general purpose bearing grease on an annual basis TYRES Check the condition of your tyres regularly Look for signs of wear cuts...

Page 28: ...atteries through a less demanding discharge lifestyle These batteries will probably have a longer life in excess of 12months This can only be a general guide and one cannot be more specific due to other factors such as motor loads tyre pressures general service factors working conditions periods of non use and abuse etc When you need to purchase batteries always insist on the model fitted as stand...

Page 29: ...icants with this factory fitted drive axle lubricant Failure to observe this caution will invalidate your guarantee Please note These service intervals are a guide more frequent use of your Scooter may require adjustment to these suggested intervals ANNUALLY LUBRICATION Caution ANNUALLY LUBRICATION Caution Check the following and adjust as necessary Please note These service intervals are a guide ...

Page 30: ...r and positioned in the main controller module see Fig 25 page 20 Check also the status fault codes page 32 indicated by the green L E D on your console flashing If your Scooter does not slow down or behaves erratically 1 Turn off the power on key switch 2 Inform your authorised dealer If you find for any reason your Scooter does not reduce speed when you let go of the forward reverse speed lever ...

Page 31: ...s indicator light is flashing first switch your Scooter to off and back to on again to see if the problem will clear If the status light continues to flash and your Scooter will not drive refer to the STATUS FAULTS CODE on page and take the appropriate remedial action as advised in the comments column If in doubt consult the dealer from whom you purchased your Scooter One fuses protect your Scoote...

Page 32: ...ltage at the controller is greater the 32 volts Check the battery condition and the connections Suspect a charger malfunction The Controller has detected a shorted or overworked motor Check the loom for shorts or check out the motor Contact your Service Agent Check the Freewheel Lever is fully engaged Check the Park Brake and wiring for open or short circuits Contact your Service Agent Return the ...

Page 33: ...cm 47inches Overall width 58cm 23inches Ground clearance 6 5cm 2 5inches Maximum load 136kgs 300lbs Range up to 56km 35ml Total weihgt excl batteries 53 5kgs 118 lbs Heaviest port 21kgs 47 lbs Wall to wall turning radlus 104 5cm 42inches Maximum Speed 10km 6 25mph Battery 40Amp 50Amp Model Code FR510DXs2b SPECIFICATION Overall length 139cm 55inches Overall width 63cm 25inches Ground clearance 11 5...

Page 34: ...ead acid AC input 230 volt 50 Hz 71w 0 57A UK Plug 5 Amp 8 10 de CLASSIFICATION Maximum safe climbing angle Warning Maximum speed Range Recommended Tyre Pressure Batteries Charger use internal TIA DC output 24 Volt Conforms to EN60335 2 29 and En12184 24 volt DC Rear wheel direct drive via sealed drive axle 24 volt DC Permanent magnet totally enclosed for outdoor use Internal brushes Automatic dyn...

Page 35: ...SIZE SPECIFICATION FR168 4S ...

Page 36: ...SIZE SPECIFICATION FR168 4S2b 36 ...

Page 37: ...SIZE SPECIFICATION FR510DXs2b 37 ...

Page 38: ...CIRCUIT DIAGRAMS CIRCUIT DIAGRAMS BATTERY WIRING DIAGRAM CIRCUIT DIAGRAMS 38 ...

Page 39: ...phones can affect powered motorised Scooters The following warnings listed below should reduce the chance of unintended brake release or uncontrolled powered Scooter movement 1 Do not turn on hand held personal communication devices such as citizen ban CB radios and cellular phones while your Scooter is turned on 2 Be aware of nearby transmitters such as radio or TV stations and try to avoid comin...

Page 40: ...ase contact your Authorised Agent REAR BASKET Provides easily accessible additional carrying capacity for shopping Basket maximum load 4kg 9lbs REAR BASKET LOCKABLE STORAGE BOX This smart storage box allows you to lock away your valuable items when leaving your Scooter unsupervised Maximum load 2kg 4 5lbs LOCKABLE STORAGE BOX DELTA CONTROLLER For Scooter users with limited hand dexterity Allows th...

Page 41: ...e battery vent plugs In line with all mobility vehicles your Scooter will benefit from regular service inspections to keep it in pristine condition The frequency of these service inspections will depend on the amount of use your vehicle is put to We strongly recommend you contact your local distributor to arrange for a service visit See Care Maintenance Section of this manual Your product must be ...

Page 42: ...the future this will prove most helpful to you Your Service agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out The service agent will complete this section and return the book to you DETAILS OF WORK CARRIED OUT DEALER STAMP DATE INITIALS DETAILS OF WORK CARRIED OUT DEALER STAMP DATE INITIALS DETAILS OF WORK CARRIED...

Page 43: ...this will prove most helpful to you Your Service agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out The service agent will complete this section and return the book to you Jul 2010 V1 PL90 1900 DETAILS OF WORK CARRIED OUT DEALER STAMP DATE INITIALS DETAILS OF WORK CARRIED OUT DEALER STAMP DATE INITIALS DETAILS OF W...

Page 44: ...ng County 820 Taiwan TEL 886 7 6223093 FAX 886 7 6230373 Taipei office 24 Nan Shan Rd Chung Ho City Taipei 235 Taiwan TEL 886 2 22480666 FAX 886 2 22401753 E mail sales freerider com tw http www freerider com tw FREERIDER CORP FREERIDER CORP PHONE TODAY FOR FREE HOME DEMONSTRATION C Freerider has a policy of continual improvement We reserve the right to change specification without prior notice Al...

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