Freeman 540 RPM Driveline Operator And Parts Manual Download Page 4

4

89-052

Rev: 1/2020

Operation Warnings

WARNING

Warning: Failure to observe the following safe-
ty rules may result in extreme personal injury, 
dismemberment or death.  It is the operator’s 
responsibility to understand the proper and 
safe use of this baler.

• 

Make sure that you read, understand, and obey 
all of the safety precautions and operating instruc-
tions in this Operator’s Manual.

• 

Keep this Operator’s Manual and the Safety Card 
(Allied form #89-028) with the baler at all times.

• 

Do not operate the baler unless you are authorized 
and trained to do so.  If it has been some time 
since you last operated the baler, re-familiarize 
yourself with the baler before starting, then pro-
ceed slowly.

• 

Do not operate the baler if you are aware of any 
malfunctions, needed maintenance or repairs.

• 

Stop the baler immediately if any problems arise.

• 

Never allow others to ride on the baler.  

• 

Never allow anyone 
within 10 ft of the baler 
while the baler is in 
operation.

• 

Never operate the baler 
without all safety shield-
ing in place.

• 

Keep hands, feet, hair, 
jewelry and clothing 
away from moving 
parts, including but not 
limited to the pickup, 
knotter, and PTO shaft.

• 

Avoid wearing loose 
clothing which can eas-
ily be caught in moving 
parts.

• 

Use appropriate signs (i.e., Slow Moving Vehicle 
sign), signals or warning lights when transporting 
on highways.

• 

Always use lights when working at night or in low 
light conditions.

• 

Know your job-site rules.  Some have site specific 
directions and procedures.  The methods outlined 
in this manual provide a basis for safe operation 
of the baler.  Because of special conditions, your 
company’s baling procedures may be somewhat 
different from those shown in this manual.

• 

Do not start the tractor if the key had been marked 
with a “DO NOT START” or “RED” tag.

• 

Never operate any of the tractor’s controls from 
anywhere other than the operator’s seat.

• 

Alert personnel in the area before starting the 
engine, and make sure everyone is clear.  Be sure 
that all controls are in neutral and the baler is dis-
engaged before starting the engine.

• 

 Each country has its own safety legislation. It is in 
the operator’s own interest to be conversant with 
these regulations and to comply with them in full. 
This also applies to local bylaws and regulations in 
force on a particular worksite.

• 

Should the recommendations in this manual devi-
ate from those in the user’ country, the national 
regulations should be followed.

• 

 Never attempt to disconnect any of the safety 
devices built into the baler or tractor.

• 

Maintain proper clearance from energized equip-
ment, energized power lines or other power 
sources. High voltage electricity can discharge to 
ground without direct contact with the baler’s or 
tractor’s structure. If the baler or tractor contacts 
energized equipment, or if electrical energy does 
discharge through the machine—stay clear, and 
prevent anyone else from coming in contact with 
the baler or tractor. If you are on the tractor, stand 
fast, avoid contact with metal surfaces, and do not 
permit anyone to come into contact with the tractor 
or baler. Finally, 

Do not jump off

.

Summary of Contents for 540 RPM Driveline

Page 1: ...SIDE FEED BALER 540 RPM Driveline Operator s and Parts Addendum A Product of Sherwood Oregon USA 89 052 Rev 1 2020...

Page 2: ...r Installation PTO 16 Drawbar Assembly PTO 17 Driveline PTO Installation 19 Driveline Assembly 22 Clutch Assembly Driveline 23 Shielding Installation Drive Belt 24 Shield Installation Top Chamber 25 T...

Page 3: ...ic ipated so as to be included in this manual There fore you must always be alert to potential hazards that could endanger personnel and or damage the equipment Safety Symbols The following symbols te...

Page 4: ...specific directions and procedures The methods outlined in this manual provide a basis for safe operation of the baler Because of special conditions your company s baling procedures may be somewhat di...

Page 5: ...rgized equipment Do not rely on the hydraulic system to support any part of the baler during maintenance or lubrica tion Never stand under a baler component that is supported only by the hydraulic sys...

Page 6: ...l protective equipment PPE appropriate to the situation This may include the use of hearing protection eye protection a respi rator a hard hat leather gloves steel toed boots etc Electrical Hazards An...

Page 7: ...least a fire extinguisher at hand Hydraulic fluid is flammable Do not weld on or near pipes tubes or hoses that are filled with fluid Do not smoke when checking or filling the tank Keep open flames a...

Page 8: ...them as danger zones Always walk around the equipment to avoid being near the PTO Stepping over leaning across or crawling under a rotating PTO driveline no matter how slowly it may be turning can eas...

Page 9: ...od working order and rotate freely The shaft and tube of the telescopic shaft should be well lubricated so that the PTO shaft can telescope freely see Figure 4 Check oil level in the PTO gearbox befor...

Page 10: ...he ground speed will decrease the amount of material in the feeder house thus increasing the num ber of plunger strokes in each bale If enough material can not be kept in the feeder house by increasin...

Page 11: ...r annualy whichever comes first 1 Place a catch pan in the space beneath the gearbox under the drain plug 2 Remove the drain plug from the bottom of the gear box via the access hole in the gearbox mou...

Page 12: ...grease should be removed from inside the shields Never operate the driveline with out all of its shielding in place and in good condition Figure 5 Driveline Lubrication Points and quantities Lubricat...

Page 13: ...ould be 0 748 0 008 at each bolt Adjust each nut to maintain this measurement Avoid excessive tightening of the bolts implement tractor or driveline damage may occur Following seasonal use relieve the...

Page 14: ...ssemblies are the same A R as required identifies bulk items whose length or other dimension must be specified when requisi tioning Ref identifies items shown for reference purposes only to illustrate...

Page 15: ...pring 4 904098 1 Mounting RH 5 F000008247 2 Washer 6 904100 2 Plate Support 7 904099 1 Mounting LH 8 PLF0026952 1 Pickup Lift Lever 9 909778 1 Hitch Base 10 R13806345 3 Capscrew 11 234176 2 Capscrew 1...

Page 16: ...art No Qty Description 904110 Drawbar Installation PTO 1 JCK0178203 1 Jack 2 NSL0001000 1 Nut Castle 3 PIN0018909 1 Pin 4 ROP0000012 1 Rope 5 904111 1 Drawbar Assembly 6 212255 1 Cotter Pin See Separa...

Page 17: ...696 1 Bar Link 10 PLT0011228 1 Plate Tongue Latch 11 904112 1 LH Drawbar 12 221574W 4 Capscrew 13 221499W 1 Capscrew 14 Y17C 0624 1 Capscrew 15 R13801813 1 Capscrew 16 221560W 2 Capscrew 17 R13811077...

Page 18: ...t 24 R13801813 4 Capscrew 25 a 258050 1 Driveline 26 904434 1 Cover Weldment Shaft 27 b 904680 1 Clutch 1 Taper Pin 1 Washer 1 Nut 28 904562 1 Plate Guard 29 904490 1 Plate Mounting 30 R13811017 4 Cap...

Page 19: ...IGHTEN CONNECTION BOLT FROM DRIVELINE TO GEARBOX INPUT SHAFT TO 162 FT LBS ADJUST SCREW LENGTH SO SUPPORT BAR IS IN A VERTICAL POSITION WHEN DRIVELINE IS PLACED IN HOLDER ENGAGE JAM NUT TO LOCK SCREW...

Page 20: ...Driveline PTO Installation 3 Tie Bull Gear Page 3 of 5 2C1 DETAIL 2C1 GEARBOX MOUNTING PLATE 22 7 9 6 7 3 4 5 7 6 2X 4X 11 56 6 7 2X 10 7 1 9 4X 20 89 052 Rev 1 2020...

Page 21: ...80W 90 GEAR OIL ALLIED P N 235720 WITH THE BALER SITTING LEVEL REMOVE THE LOWER PLUG OIL SHOULD BE LEVEL WITH THE BOTTOM OF THE OPENING SEE VIEW GEARBOX FILLING AND DRAIN ADD OIL AS NECESSARY THROUGH...

Page 22: ...ge 5 of 5 SECTION 2D2 2D2 SECTION 2F2 2F2 2D2 2D2 2F2 2F2 14 15 38 43 44 43 44 48 VIEW 2E2 2E2 29 8 23 8 23 49 14 15 3X 23 50 DETAIL 2B1 INSTRUMENT PANEL 2E2 2E2 35 41 35 41 40 42 36 13 37 39 55 BRACK...

Page 23: ...te 13 906334 1 Shield Outer 1 2 Shaft 14 906289 1 CV Shield Cone Bearing Ring 15 906290 1 CV Shield Cone 16 906291 1 Bearing Ring Outer Tube 17 906329 1 Shield Outer Tube 18 906293 1 Outer Safety Deca...

Page 24: ...g 8 4 906265 1 Drive Plate 5 906266 1 Inner Plate 6 906267 1 Seal Plate 7 906268 1 Housing w Flange 8 252028 1 Grease Fitting 9 906269 1 Pressure Plate 10 906270 1 Belleville Spring 11 906271 1 Retain...

Page 25: ...lation Belt Driveline Balers 1 904145 1 Shield Sub Assembly Belt 3 399741W 1 Screw Ser Flg 4 221763W 1 Washer 6 2305631W 2 Screw Ser Flg See Separate Coverage Rev A SHOWN WITHOUT SHIELD 1 6 USE EXISTI...

Page 26: ...Top Chamber Bullgear Hydro and Driveline Balers 1 SHD037519D 1 Plate Top Shield 3 162572W 1 Capscrew 4 221767W 1 Washer 5 R13812514 1 Lockwasher 7 R13801791 1 Capscrew 8 R13811015 2 Capscrew 9 R13812...

Page 27: ...evis 8 BKT0024669 1 Bracket Rear 9 R13811014 2 Capscrew 10 Y17C 0616 6 Capscrew 11 SMS0000300 2 Bolt Whiz 12 223428 6 Flat Washer 13 09416918 2 Nut Serrated 14 00273802 2 Nut Serrated 15 237567 6 Nut...

Page 28: ...VIEW B B CABLE INSIDE TENSION CONTROL LEFT SIDE VIEW C C TENSION CONTROL BOX MOUNT RIGHT SIDE DETAIL D 11 13 8 4 18 2X 18 4 7 7 10 15 1 14 19 9 2X 6X 6X 2X 3 2 9 12 12 12 14 5 3 9 12 12 12 14 5 6 Pag...

Page 29: ...F000001005 1 Adjusting Stud Nut 5 F000001006 1 Rod 6 905968 2 Washer Brass 7 MNT0024671 1 Plate Control Box 8 NCA0003125 1 Nut Acorn 9 00273802 5 Nut Serrated 10 SMS0000184 2 Screw Ser Flg 11 18515W 8...

Page 30: ...3 1 2 1 v e R 2 f o 1 e g a P A 9 0 6 0 9 5 LIGHT INSTALLATION 70 75 DRIVELINE A B C D E F G Light Installation 70 75 Driveline 30 89 052...

Page 31: ...1 25 NOTES ALL CLAMP LOCATIONS ARE NOT SHOWN USE CLAMP P N 209579 AND SCREW R13810989 AS NEEDED TO SECURE WIRE HARNESS P N 906097 1 DETAIL A DETAIL B BACKSIDE OF DETAIL A 13 3X 8 REFERENCE TENSION CON...

Page 32: ...ORG 16 1 4 M 1 4 F ORG 16 WHT 16 FAN SWITCH NOT SHOWN IN INTALLED POSITION 1 4 F OPTIONAL NOTES WIRE HARNESS ONLY REQUIRED IF KNOTTER FAN OPTION IS INSTALLED SWITCH INSTALLED ON KNOTTER FAN ASSEMBLY...

Page 33: ...CH YEL 16 WHT 16 WHT 16 PUR 14 WHT 16 901521 REAR WORK LIGHT WHT 16 A BC D D C B A BRN 16 RED 16 RED 16 BRN 16 GRY 12 WHT 12 GRY 12 GROUND PIN A RIGHT TURN PIN B 12V PIN C LEFT TURN PIN D TAIL LIGHTS...

Page 34: ...RN 16 RED 16 YEL 16 RED 16 YEL 16 BRN 16 GRN 16 PUR 14 WHT 12 BLU 12 PUR 14 WHT 12 PUR 14 WHT 16 WHT 16 PUR 14 YEL 16 WHT 16 WHT 16 PUR 14 WHT 16 WHT 16 D C B A BRN 16 RED 16 RED 16 BRN 16 B A PUR 14...

Page 35: ...This page is intentionally left blank 35 89 052 Rev 1 2020...

Page 36: ...To find a dealer in your area Call 503 625 2560 Fax 503 625 7269 or Visit our website http www alliedsystems com 89 052 12 2013 Printed in USA...

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