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FRC InControl TGA300, Manual

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TGA300 Rev180405

1

PRESSURE GOVERNOR,

ENGINE MONITORING, AND

MASTER PRESSURE DISPLAY

MODELS: TGA300, TGA400

Document Number:

XE-TGA3PM-R0A

TGA300

TGA400

FIRE RESEARCH CORPORATION

www.fireresearch.com

26 Southern Blvd., Nesconset, NY 11767

TEL  631.724.8888   FAX  631.360.9727   TOLL FREE  1.800.645.0074

Summary of Contents for InControl TGA300

Page 1: ...ONITORING AND MASTER PRESSURE DISPLAY MODELS TGA300 TGA400 Document Number XE TGA3PM R0A TGA300 TGA400 FIRE RESEARCH CORPORATION www fireresearch com 26 Southern Blvd Nesconset NY 11767 TEL 631 724 88...

Page 2: ...ng Between Operating Modes 18 Pump Discharge Pressure is High at Engine Idle 18 RPM Limit with Discharge Pressure Less than 100 PSI 18 Remote Governor Option 18 Detailed Information 19 High Idle 19 Pr...

Page 3: ...International Chassis TGA304 404 Wiring 34 Figure 12 Caterpillar TGA305 405 Wiring 35 Figure 13 Ford TGA306 406 J1939 Translator Module Wiring 37 Figure 14 Ford TGA306 406 PCM Wiring 38 Figure 15 Mack...

Page 4: ...harge pressure is monitored and can vary but as a safety feature it will be limited to an increase of 30 PSI If the discharge pressure increases 30 PSI the governor automatically lowers the engine RPM...

Page 5: ...Pressure 10 100 PSI Engine Coolant Temperature 150 240 F Transmission Temperature 140 300 F Battery Voltage 11 5 to 15 5 VDC 12 V 23 0 30 VDC 24 V Pressure Sensor Discharge Intake Model Number XE FP4...

Page 6: ...MAN TGA326 426 IVECO All controls and indicators are located on the front of the control module Components The information available on the J1939 databus varies depending on the particular engine type...

Page 7: ...harge manifold It provides an input signal to the control module that is proportional to the discharge pressure Audible Alarm Buzzer A ground is provided at the 8 pin connector pin 7 to activate the b...

Page 8: ...te operation in the pressure mode RPM Button and LED Selects the RPM mode of operation the LED is on to indicate operation in the RPM mode THROTTLE READY LED This LED is on when the required interlock...

Page 9: ...rature in safe range with green LEDs The LEDs flash red when the temperature is high Pump Transmission Temperature LED Display Shows temperature in safe range with green LEDs The LEDs flash red when t...

Page 10: ...behind the panel for the module and cables before cutting holes Refer to Figure 2 for layout and dimensions 2 Cut out a 9 3 4 by 4 1 4 inch hole and drill four holes for mounting screws 3 Place contr...

Page 11: ...into a 1 4 18 NPT hole Caution Do not use the main body that houses the electronics to tighten the pressure sensor Damage to the sensor may occur 2 Tighten the sensor with a 7 8 inch wrench on the low...

Page 12: ...t the buzzer Connect the ground side of the buzzer to pin 7 Maximum current through pin 7 is 300 mA Refer to the Wiring section Figure 5 Install High Idle Kit The high idle is activated when 12 VDC is...

Page 13: ...settings or program preset values The rate and amount the numbers change when a button is pressed depends on the mode and how long the button is held Pressure Mode Press either button momentarily to c...

Page 14: ...connected Broken wire bad connector contact on sensor cable Defective pressure sensor E07 NO ENG T SENSOR No Coolant Temperature Data Detected w separate sensor input Sensor cable not connected Broke...

Page 15: ...ges 3 Press IDLE button after operations to bring engine to idle RPM Result Message display shows IDLE ENGINE engine at idle RPM Opening Closing Discharge Valves In pressure mode the governor maintain...

Page 16: ...t a level above 45 PSI In the RPM limit mode the governor behaves like a manual throttle and the operator can raise or lower the engine RPM by pressing INC DEC or rotating the control knob If the RPM...

Page 17: ...e The RPM LED blinks as the governor sets a lower RPM This lower RPM will be the new operating RPM setting Note When changing from pressure to RPM mode during operations hold the RPM button for 3 seco...

Page 18: ...Pressure is High at Engine Idle Once the governor has set the engine RPM at idle it can do no more to reduce discharge pressures To reduce discharge pressure the pump operator can gate incoming water...

Page 19: ...rogrammable for 12V or 24V ENG HRS PUMP HRS TRANS T F programmable for C D SENSOR PSI programmable for kPa or Bar I SENSOR PSI programmable for kPa or Bar The message display reverts to normal operati...

Page 20: ...ge display shows PRESET After 5 seconds the current setting flashes The preset value is set at this time but is not allowed to exceed the factory default limits of pressure 200 RPM 1500 Note If the fa...

Page 21: ...essage display shows the program revision number PROG REV V500 03 2 Press the PRESSURE button Result P 1 0 2 flashes in the RPM display The message display shows the manufacturing date MFG DATE 16JAN...

Page 22: ...ay The message display shows NO WARNING or LOGGED DATA Go to step 8 7 Press the PRESSURE button Result P 1 0 5 flashes in the RPM display The message display shows NO WARNING or LOGGED DATA 8 Press th...

Page 23: ...the programming mode press the SILENCE button when the program code flashes in the RPM display 1 Press the SILENCE button and hold it until the RPM display shows four dashes and the message display sh...

Page 24: ...Press the SILENCE button to save the changes and exit the programming mode Result The program code advances to the next code and flashes 9 Repeat steps 5 through 8 as necessary 10 Press the SILENCE bu...

Page 25: ...tion Result When the correct password code is entered C 1 flashes in the RPM display The message display shows D PSI 2 Press the PRESSURE or RPM buttons when the program C code is flashing to scroll t...

Page 26: ...save the setting into memory 7 Press the SILENCE button when the program C code is flashing to exit calibration Press the MENU button to enter the next program Press the PRESSURE or RPM buttons to sc...

Page 27: ...Cable Pin Wire Color Description 1 Red 12 VDC Supply Power 2 Black Ground 3 White Interlock Input 12 VDC 4 Red J1939 CAN 5 Black J1939 CAN 6 Red 5 VDC Discharge Sensor 7 Black Ground Discharge Sensor...

Page 28: ...ing WHT High Idle Switch Refer to High Idle Wiring for details RED BLK ORN BRN FRC Datalink FRC Datalink 8 Pin Connector To the Secondary Controller Data Bus Terminator Note The program code P303 must...

Page 29: ...Pin Connector Pin Wire Description A Black Ground B Red Supply Voltage C White Signal Pressure Sensor Top View Pressure Sensor Cable Caution The discharge and intake pressure sensors are the same siz...

Page 30: ...gnostic Connector Front View B F E A C D G H J Typical 9 Pin Deutsch Diagnostic Connector Commonly found under the driver side dashboard 9 Pin Connector Pin Description A Battery Ground B 12 VDC C J19...

Page 31: ...ICLECALIBRATION is programmed in the engine ECM for the governor to work Figure 8 Cummins TGA301 401 Wiring Note Refer to Figure 4 TGA 12 Pin Connector Wiring for power and interlock wire connections...

Page 32: ...Pin Connector Refer to Figure 4 Vehicle Interface Harness Connector For DDEC V 2003 to 2006 Engines ECU J1939 CAN J1939 SHIELD J1939 CAN DDEC VI Vehicle Interface Harness 18 Pin Connector 2 Pin 5 Bla...

Page 33: ...e 5 Split Shaft Only ECM Function Voltage Ref 5V Signal Return REM Accelerator Variable PTO Enable Transfer Case Circuit V8 K95 K95R K97RPS K97RVAR K97SCX Circuit IBBE K92A4 K92A3 K92A5 K92A12 K92A7 P...

Page 34: ...ody Builder J1939 Datalink to the FRC Datalink for engine control as shown below Note Refer to Figure 4 TGA 12 Pin Connector Wiring for power and interlock wire connections Note The Body Builder J1939...

Page 35: ...horized dealer to program one of these options C7 C9 C10 C11 C12 C13 C15 Engine Interface Engines with 70 pin OEM connector Figure 12 Caterpillar TGA305 405 Wiring Note Refer to Figure 4 TGA 12 Pin Co...

Page 36: ...itoring and VDR System The Translator Module ODB II VDR harness is under the driver side dash A T cable provided with the governor kit needs to be installed at the 4 Pin connector that is between the...

Page 37: ...ODB II Connector Pass Through ODB II Connector To Translator Module J1 Connector To FRC VDR 8 Pin Connector 2 Pin Connector 1 Red J1939 2 Blk J1939 4 Pin VDR Connector To Governor 12 Pin Connector Not...

Page 38: ...Assure engine is running and fully warmed up 2 Apply parking brake 3 Transmission in neutral to disengage drive wheels 4 With foot off brake and accelerator switch Split Shaft PTO on 5 While pressing...

Page 39: ...and newer the governor is designed to control engine throttle directly over the SAE J1939 databus J1939 CAN Bus Control VC4 VC5 J1939 J1939 Pin 4 Red Wire Pin 5 Black Wire 12 Pin Connector Refer to F...

Page 40: ...8 408 Wiring Type A 12 15 18 21 Contact Housing MCP C259 3 6 9 12 Pin Connector Refer to Figure 4 8 Pin Connector Refer to Figure 5 C259 Connector 8 Engine RPM Control 2 24 Volts J1939 CAN high 21 9 E...

Page 41: ...e module Figure 17 Scania TGA308 408 Wiring Type D Note Refer to Figure 4 TGA Connector Wiring for power and interlock wire connections Connector C493 is located in the bodywork console Positions in c...

Page 42: ...mote PTO Power Supply J1939 19 21 J1939 14 Sensor Return Throttle Pedal Remote 12 Pin Connector Refer to Figure 4 8 Pin Connector Refer to Figure 5 7 Remote Accelerator Select Switch 7 10 Remote PTO S...

Page 43: ...to Figure 4 8 Pin Connector Refer to Figure 5 Pin 1 Red Wire Pin 3 Orange Wire Pin 2 Black Wire Pin 8 Brown Wire Pin 5 Black Wire Pin 4 Red Wire Pin 1 Note The optional 6 Pin Connector is for inputs...

Page 44: ...nterface Information CAN Controller will request a torque by means of TSC1 This option is disabled by default and is selectable in the Trim Options page for this application Source address 57 should b...

Page 45: ...Figure 20 MAN TGA324 424 Wiring MAN Harness Connections Interface Information Parameters for various functions can be set on the KSM using MAN cats II The KSM can accept the Engine speed request from...

Page 46: ...chain worldwide Also an adapter cable needs to be installed to connect Controller to the CAN Bus This option is currently available only for EUROCARGO V Note Refer to Figure 5 in the Product Manual f...

Page 47: ...to the wiring diagram The pump must NOT be engaged when using the high idle function The high idle is set to 1000 RPM at the factory This value varies depending on the specific engine To adjust this...

Page 48: ...hat a flyback diode be installed on inductive devices that share a common power source ground with a FRC governor Typical circuit showing a flyback diode installed across an inductive load Diagram sho...

Page 49: ...TGA300 Rev180405 49 NOTES...

Page 50: ...TGA300 Rev180405 50 NOTES...

Page 51: ...TGA300 Rev180405 51 NOTES...

Page 52: ...TGA300 Rev180405 52...

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