Frapol OnyX Pride 400 Operation And Maintenance Manual Download Page 4

Operation and Maintenance Manual

 OnyX Pride Recuperators February 2019 

 

 

Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice. 

Page

 4

 

 

1.

 

General

 

Safety

 

Principles

 

RECOMMENDATIONS

 

IN

 

THE

 

MANUAL

 

Failure to follow the recommendations in the manual may result in property damage and personal injury. The manufacturer 
is not liable for any damage resulting directly or indirectly from failure to comply with this manual. 
 

STORING

 

THE

 

MANUAL

 

Keep  this  manual  and  the  documentation  pertaining  to  the  recuperator  in a  location easily  accessible  to  operators  and 
service personnel. 
 

REQUIREMENTS

 

CONTAINED

 

IN

 

SUPPLEMENTARY

 

INSTRUCTIONS

 

Depending  on  configuration,  additional  instructions  for  the  following  components  may  be  provided  with  the  unit.  It  is 
essential that you familiarise yourself with the safety requirements specified in these documents: 

 

Operation and Maintenance Manuals for OnyX accessories 

PERSONNEL

 

AUTHORISATIONS

 

Installation, start-up, and operation of the unit must be carried out by personnel having appropriate qualifications required 
by the current regulations. 

 

ELECTRICAL

 

CONNECTIONS

 

Please make sure that the mains supply voltage matches the data specified on the nameplate of the unit.

 

The maximum 

permissible deviations are:

 

 

Power supply voltage: +/- 6% 

 

Frequency: +/- 2%

 

 

CAUTION! 

Before

 

carrying

 

out

 

any

 

electrical

 

connections

 

or

 

any

 

service

 

work,

 

make

 

sure

 

that

  

that

 

supply

 

voltage

 

is

 

disconnected

 

and

 

the

 

circuit-breaker

 

is

 

in

 

the

 

disconnected

 

position.

 

 

Parameters of the power supply line and its necessary protective equipment must be selected and dimensioned by personnel 
with appropriate qualifications, regarding designing electrical installations, in accordance with applicable laws. 
 

TRANSPORT

 

The  unit  must  be  transported  to  the  place  of  installation,  in accordance  with  the  applicable  safety  regulations.  Persons 
operating the means of transport (a forklift truck, a crane, etc.), must have appropriate authorisation. When transporting 
the unit, wear personal protective equipment (protective gloves,  helmets, and safety goggles). Never stay under suspended 
loads. 

 

OPERATION

 

AND

 

MAINTENANCE

 

ACTIVITIES

  

Maintenance inspections must be carried out regularly, at the intervals specified in the “Operation” section. The goal is to 
detect defective or loose parts in advance, thus avoiding any malfunctions. Failure to rectify the detected fault increases 
the risk of failure, damage, or injury.

 

CAUTION! HOT PARTS 

The

 

unit

 

contains

 

parts

 

with

 

potentially

 

high

 

surface

 

temperatures

 

(e.g.

 

heat

 

exchangers

,

 

heaters,

 

or

 

motor

 

housing).

 

Direct

 

contact

 

with

 

them

 

may

 

cause

 

burns

 

or

 

other

 

injuries.

 

Exercise

 

particular

 

care

,

 

use

 

protective

 

clothing

and

 

do

 

not

 

attempt

 

to

 

perform

 

any

 

maintenance

 

actions,

 

until

 

temperature

 

falls

 

below

 

40°C.

 

 

CAUTION! SHARP EDGES 

The  unit  features 

sharp

 

edges

 

(e.g.

 

lamellas

 

in

 

heat

 

exchanger

s

).

 

Contact

 

with

 

them

 

may

 

result

 

in

 

injuries

.

 

Use

 

protective

 

clothing

 

and

 

be

 

particularly

 

careful,

 

when

 

carryingout

 

maintenance

 

work.

 

CAUTION! MOVEABLE PARTS 

The

 

unit

 

contains

 

moveable

 

parts

 

(e.g.

 

fan

 

rotors).

 

Contact

 

with

 

them

 

may

 

result

 

in

 

injuries

 

or

 

serious

 

injuries

.

 

Maintenance

 

work

 

may

 

only

 

be

 

carried

 

out,

 

when

 

such

 

parts

 

have

 

come

 

to

 

a

 

complete

 

standstill.

 

 

 
 
 

Summary of Contents for OnyX Pride 400

Page 1: ...ation and Maintenance Manual OnyX Pride Recuperators February 2019 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 1 OPERATION AND MAINTENANCE MANUAL for Recupera...

Page 2: ...100 3 8 Product data sheets and energy related labels 111 4 Transport and storage 122 5 Installation 12 5 1 Place of assembly 122 5 2 Assembly sequence 122 5 3 Connecting ventilation ducts 132 5 4 Ai...

Page 3: ...eneral Settings 343 8 14 Working with the Internet module 355 8 15 Alarms 39 8 16 Assembly instructions and operational settings for the SMART controller 410 8 17 Installer Menu 421 8 18 Description o...

Page 4: ...rameters of the power supply line and its necessary protective equipment must be selected and dimensioned by personnel with appropriate qualifications regarding designing electrical installations in a...

Page 5: ...be carried out by an authorized service centre and using original spare parts MODIFICATIONS Unauthorized modifications to the device mechanical or electrical are not permitted and void the warranty T...

Page 6: ...e 2 1 Residual hazards In the process of designing and manufacturing of the devices solutions were applied that minimise the possibility of hazards to persons and property However this does not elimin...

Page 7: ...s the most important technical parameters of the device A sample rating plate This Maintenance and Operational Manual is provided to the customer together with an invoice warranty and declaration of c...

Page 8: ...em 2 Fresh air 3 and recovery room air 4 filters Supply 5 and extract air 6 fans An automation system 7 with a main switch and a power supply socket Adjustable attachment fittings for inspection flaps...

Page 9: ...changes without any prior notice Page 9 3 4 External dimensions 3 4 1 OnyX Pride 400 3 5 Capacity range 3 5 1 OnyX Pride 400 0 100 200 300 400 500 600 700 0 100 200 300 400 500 600 spr dyspozycyjny Pa...

Page 10: ...power consumption is determined for the external static pressure of 100 Pa CAUTION The manufacturer is not responsible for reduced efficiency of heat recovery resulting from improper operation and im...

Page 11: ...29m3 h 50Pa all components of the recuperator clean and dry 3 8 Product data sheets and energy related labels 3 8 1 OnyX Pride 400 Product data sheet technical data in accordance with Regulation of th...

Page 12: ...is a high level of dustiness gypsum finish residues or residues after scraping floors Before installing the appliance a visual inspection of the general condition of the appliance must be carried out...

Page 13: ...e ventilation ducts using shut off dampers or automatic shut off flaps Otherwise there is a risk of damage to the unit resulting from flooding the unit with condensate accumulated in the ventilation d...

Page 14: ...used in an environment in which condensation of vapour takes place and must not be exposed to water Provide protection against the ingress of dust and water The controller is designed as a module to b...

Page 15: ...on is ensured over distances of up to 100m from the device without any additional surge protections and signal amplification The cable may be recessed in the wall or run along its surface Do not run a...

Page 16: ...hree wire cable with a protective conductor and be carried out in accordance with applicable laws CAUTION If the controller is switched off using the keyboard dangerous voltage may occur at the termin...

Page 17: ...ed with screw in splice connectors adapted for accepting cables with a sleeve tip plugged in sockets Cable ends especially those transferring mains voltage must be protected against delamination for e...

Page 18: ...ation and Maintenance Manual OnyX Pride Recuperators February 2019 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 18 5 6 5 Electrical diagram of the controller b...

Page 19: ...ly air duct SBP2 heat exchanger bypass actuator exhaust air duct OPERATION potential free contact NO FAILURE potential free contact NO RESERVE 1 2 potential free contact NO Analogue outputs N2 pre hea...

Page 20: ...sources incorrect temperature indication The minimum distance between such cables 40cm The sensors must be connected to the controller according to the wiring diagram To check the sensors measure the...

Page 21: ...e must be connected to the controller module via the ecoLINK2 interface and the EL2 adapter Connect the pick up socket 1 with the ecoLINK2 interface connect the terminals 3 to the Frapol Smart display...

Page 22: ...ver It is required to save the displayed IP number sample IP 10 1 2 237 This number in the form of http 10 1 2 237 must be entered in the address bar of your web browser from the LAN network level Whe...

Page 23: ...er the UID number of the controller Controller label enter any name for your controller Advanced user Edition of service parameters select this box in order to be able to change service parameters of...

Page 24: ...l load present in these circuits is lower The table below shows the approximate rating values for a fuse depending on the load Load W Fuse rating A 300 1 00 380 1 25 480 1 60 580 2 00 730 2 50 920 3 1...

Page 25: ...f the electric heater to the mains must be confirmed by a report drawn up after measuring the insulation of the supply cable and the electric shock protection After switching off the heater the automa...

Page 26: ...llowing Recuperator Control panel Supply and extract air diffusers located in the rooms Fresh air intake and exhaust air discharge grilles Ventilation ducts included in the recuperation system CAUTION...

Page 27: ...is activated when the final value of pressure drop in the filter is exceeded 7 2 Heat recovery system The condition of the heat exchanger should be checked once every six months If necessary clean th...

Page 28: ...nsor 8 2 Main screen Key 1 Adjustment mode OPERATION OPERATION heating OPERATION cooling Cleaning the heat exchanger Thawing Standstill 12 Temperature of extracted air C 2 Exhaust fan air flow 13 Pre...

Page 29: ...eater External temperature weather Ground floor Downtime schedule Ventilating Shutdown schedule Exit Overpressure User modes I II III IV 8 3 Operation The device features a touch screen display Select...

Page 30: ...speed difference Duration of exit mode User mode 1 2 3 4 User mode 1 2 3 4 Pre set temperature Supply air fan speed Exhaust air fan speed Continuous mode settings Supply air fan speed Exhaust air fan...

Page 31: ...ger Thawing the controller carries out the process of defrosting the exchanger it is a master algorithm and the user has no influence on the operation parameters of the air handling unit STANDSTILL th...

Page 32: ...l is ignored when the value of reduction is set to 0 even if a number of hours has been defined 8 8 Working modes To set the main operating mode and additional operating modes for the controller accor...

Page 33: ...n speed and Extract air fan speed in the control mode with constant air flow in the fans 8 9 Schedules Enabling or disabling the recuperator depending on schedule settings The available Work schedule...

Page 34: ...he air intake damper and opens the GHE damper for the intake of air to the recuperator through the GHE when the outside temperature is above the Winter opening temperature e g in autumn and winter per...

Page 35: ...pool Parental control if this function is active the menu cannot be accessed Touch the screen for approx 3 seconds to unlock you will see an animation showing the opening of a padlock Name of ecoSTER...

Page 36: ...e managing of the controller operation via a Wi Fi LAN network and the website owned by www econet24 com The user can use a PC a tablet or a phone with a web browser to remotely monitor the operation...

Page 37: ...Operation and Maintenance Manual OnyX Pride Recuperators February 2019 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 37...

Page 38: ...X Pride Recuperators February 2019 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 38 Interface of the ecoNET apk app with sample settings The mobile ecoNET apk a...

Page 39: ...ecorded then the alarm disappears Exhaust air temperature sensor is defective The sensor has been damaged has been connected incorrectly or not configured Signalling of alarm stopping the recuperator...

Page 40: ...m procedure Continuously from the moment the cause is recorded Possible overheating of the pre heater A thermostat that prevents the unit from overheating has been triggered which may require a reset...

Page 41: ...a thermostat NO NC 18 Exhaust temperature sensor from the room NTC type 19 Exhaust 20 Supply air temperature sensor NTC type 21 Supply air 22 ecoSTER TOUCH room panel with a room thermostat function...

Page 42: ...pre heater Electric re heater Ground Heat Exchanger Operation Failure Cooler Manual control setting 0 100 Re heater control SBP1 control SM1 control Radiator control Air supply fan control Exhaust air...

Page 43: ...200 Number of stop bits 1 stop bit 2 stop bits Parity None Even Odd Modbus activation No Yes Parameter edition No Yes Recuperator control No Yes Modification lock No Yes Default settings Panel default...

Page 44: ...cording to the wiring diagram Heater thermostats settings related to the thermostats in the pre and re heaters Determine the rest state for the thermostat contact corresponding to the heater in use an...

Page 45: ...ration of the unit Number of days to inspection setting the number of days to notify about the necessity to perform periodic inspection it is determined by the installer in accordance with the manufac...

Page 46: ...anty This warranty is valid in the Republic of Poland FRAPOL Sp z o o provides warranty and post warranty service of the device The warranty covers free of charge repairs within 24 twenty four months...

Page 47: ...eet is available as a pdf document in an editable format xls sheet The costs related to processing a warranty claim during the warranty term shall be borne by Frapol Sp z o o If any discrepancies are...

Page 48: ...f the Warranty Card Equipment Handover Report Customer Name and address of the facility Type and size of the unit Factory No of the unit Delivery date Assembly and Commissioning Activity Name and addr...

Page 49: ...signed m3 h Measured m3 h Difference Designed m3 h Measured m3 h Difference CAUTION Returning a filled in equipment handover report within 30 days from the date of commissioning constitutes the basis...

Page 50: ...February 2019 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 50 FRAPOL Sp z o o ul Mierzeja Wi lana 8 30 832 Krak w Tel 48 12 653 27 66 48 12 659 05 77 Fax 48 1...

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