FPS 9650 Series Installation And Maintenance Manual Download Page 1

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9650 Valve Series

Installation

And Maintenance Manual

July 2019

Fossil Power Systems Inc.
10 Mosher Drive
Dartmouth
Nova Scotia, Canada,
B3B 1N5
Tel: 1 902 468 2743
Fax: 1 902 468 2323
E-mail:

[email protected]

Web: wwww.fossil.ca

Summary of Contents for 9650 Series

Page 1: ...eries Installation And Maintenance Manual July 2019 Fossil Power Systems Inc 10 Mosher Drive Dartmouth Nova Scotia Canada B3B 1N5 Tel 1 902 468 2743 Fax 1 902 468 2323 E mail support fossil ca Web www...

Page 2: ...ries Instruction Manual 9640 1103 Last Revised July 2019 Copyright 2017 2018 Fossil Power Systems Inc All rights reserved All trademarks referenced herein are property of their respective corporation...

Page 3: ...It must be recognized that no amount of written instruction can replace intelligent thinking and reasoning on the part of qualified personnel It is the responsibility of operations and maintenance pe...

Page 4: ...ATION 18 4 2 LIMIT SWITCH WIRING 18 4 3 LIMIT SWITCH CONTACT RATINGS 19 4 3 1 FPS 10 WATERTIGHT LIMIT SWITCH FPS PN 6010 1008 19 4 3 2 FPS 20 EXPLOSION PROOF LIMIT SWITCH FPS PN 6010 1009 19 4 4 MAINT...

Page 5: ...intenance Manual 5 7 1 1 ALL VALVE ASSEMBLIES 38 7 1 2 CSA APPROVED VALVE ASSEMBLIES 38 7 1 3 FM APPROVED NON APPROVED VALVE ASSEMBLIES 39 7 2 REPLACEMENT OF LIMIT SWITCH 39 8 TROUBLE SHOOTING 40 9 GE...

Page 6: ...1 1 1 Definition Automatic valves are available in both normally open and normally closed variations The assembly is comprised of the same parts for normally open and normally closed valves so it is i...

Page 7: ...the valve at any time Unexpected actuation of the valve will result in the valve ball turning causing severe personal injury CAUTION De pressurize system and turn off electrical power to the valve bef...

Page 8: ...ent Operating Temperature 40 C 40 F Mounting Multi position Flow Bi Directional Materials CF8M or WCB Valve Body 316 S S Ball Stem and Hardware 2 3 FM AUTOMATIC LIQUID GAS VALVE OPERATING SPECIFICATIO...

Page 9: ...o 5 microns is recommended in all cases Foreign material in the media may cause excessive leakage wear or in exceptional cases malfunction Install the filter on the inlet side as close to the valve as...

Page 10: ...z Loc CLI Div 1 GR A B C D CL II Div 1 GR E F G NEMA 3 3S 4 4X 6 6P 7 9 0 08A 0 06A ASCO 8551 WT8551A001MMS0 120VDC WT 1250 0053 NEMA 2 3 3S 4 4X 0 08A 0 06A ASCO 8551 WT8551A1MMS 240VAC WT 1250 0010...

Page 11: ...DC WT 1250 0009 Class F NEMA 4X PARKER 73417AKDKN7AN0H111C1 12VDC EXP 1250 0033 Class F NEMA 4X 7 9 PARKER 73417AKDKZ02N0C111C2 24VDC WT 1250 0028 Class F NEMA 4X 0 57A 0 41A PARKER 73417AKDKN7AN0H611...

Page 12: ...to FPS instruction bulletin 9640 1106 Disassembly To remove the solenoid 1 Ensure valve is in its fail safe not actuated position fully open or closed before disassembly Pressure trapped in the valve...

Page 13: ...m the limit switch housing leading to the solenoid 6 Loosen the two capscrews holding the solenoid onto the actuator 7 Remove the solenoid taking care not to lose the adapter plate rubber gasket or tw...

Page 14: ...n following ANY valve maintenance it is required to fully test valve operation and to complete fps valve automated valve repair check sheet FP081 0 1 Ensure the same model of solenoid is used in reass...

Page 15: ...ect orientation of solenoid depending on combination of actuator and solenoid A125 A11000 Actuator A125 A11000 Actuator AS125 AS160 Actuator Parker 74317 Solenoid ASCO 8551 Solenoid ASCO 8551 Solenoid...

Page 16: ...sion proof limit switch 6010 1009 follow a similar procedure for the watertight model 6010 1008 Disassembly To remove the solenoid 1 Ensure valve is in its fail safe not actuated position fully open o...

Page 17: ...ll out electrical leads to remove Assembly Caution following ANY valve maintenance it is required to fully test valve operation and to complete fps valve automated valve repair check sheet 1 Ensure th...

Page 18: ...b Quick Set Cam c FPS Limit Switch adjustment cams are splined and spring loaded The switch cam position can be quickly and easily adjusted without tools Note On all approved valves cam position is fa...

Page 19: ...240VAC 0 6A 125VDC 0 3A 250VDC 4 3 2 FPS 20 EXPLOSION PROOF LIMIT SWITCH FPS PN 6010 1009 Enclosure Rating Explosionproof Cl I Div 1 Gr ABCD T5 Dust Ignitionproof Cl II III Div 1 Gr EFG T5 AEx d IIC...

Page 20: ...ion 2 wiring methods using class 1 Division 2 rated sealing fittings as required Disassembly To remove the limit switch 1 Ensure valve is in its fail safe not actuated position fully open or closed be...

Page 21: ...nection not shown For poppet type 8320 or 8316 solenoids disconnect the instrument air tubing and plant field connection not shown and remove the solenoid from the limit switch housing 6 Unscrew the f...

Page 22: ...team Normally Closed 5 FM Safety Vent Valve Normally Closed 8 FM CSA Savefy Vent Valve Normally Closed 1 Ensure the same model of limit switch is used in reassembly 2 Apply Masters Orange T Tape threa...

Page 23: ...ke the valve open and ensure the closed lower limit switch loses contact as the valve begins to travel but before it opens Seal the limit switch cams in position with a bead of Permatex Red Hi Temp Si...

Page 24: ...ange T Tape thread sealant or similar to the cleaned conduit elbows before installing in the limit switch 3 Ensure field wire connections in the terminal block are landed on the correct terminals as r...

Page 25: ...l but before it opens Seal the limit switch cams in position with a bead of Permatex Red Hi Temp Silicone RTV or similar in the location shown 8 Ensure the limit switch cover is oriented properly so t...

Page 26: ...tch enclosure is adjusted so that the NO contact Terminals 5 6 is closed 3 The upstream side of the valve body is pressurized to 300psig 4 The valve solenoid is energized 5 Instrument air is applied t...

Page 27: ...1 2 DOUBLE ACTING ACTUATOR TORQUE Air Torque Output Operating Pressure PSIG Model 40 PSIG 60 PSIG 80 PSIG 100 PSIG 120 PSIG A125 63 94 125 156 188 A250 125 187 250 312 375 A450 225 337 450 562 675 A10...

Page 28: ...alve or actuator if partially stroked or a partially compressed actuator spring could be hazardous 2 De pressurize process media and instrument air and turn off electrical power to the valve before at...

Page 29: ...ps 3 to 6 in reverse for assembly CAUTION IF VALVE IS A NORMALLY CLOSED VALVE ENSURE THE BALL VALVE IS IN THE CLOSED POSITION BEFORE RE INSTALLING THE ACTUATOR VALVE POSITION CAN BE CONFIRMED BY VISUA...

Page 30: ...is used for the ball stem and hardware 6 1 1 SERIES 88 BODY BOLTS TORQUE Size Threads lbf in kgf cm N m 1 4 M6 87 95 100 110 9 8 10 8 3 8 M6 87 95 100 110 9 8 10 8 1 2 M6 95 130 110 150 10 8 14 7 3 4...

Page 31: ...78 90 8 8 1 2 87 100 9 8 3 4 87 100 9 8 1 104 120 11 8 1 1 4 104 120 11 8 1 1 2 148 170 16 7 2 148 170 16 7 6 1 4 SERIES 90D STEM NUT TORQUE Size lbf in kgf cm N m 1 2 104 120 11 8 3 4 104 120 11 8 1...

Page 32: ...seals and O ring 9 Remove the gland packing from the top of the valve body 10 Clean all sealing surfaces of the valve including the ball Notes The ball and surfaces against which the seats and seals...

Page 33: ...IS PERPENDICULAR TO FLOW IF VALVE IS A NORMALLY OPEN VALVE ENSURE THE BALL VALVE IS IN THE OPEN POSITION BEFORE RE INSTALLING THE ACTUATOR VALVE POSITION CAN BE CONFIRMED BY VISUALLY LOOKING AT THE B...

Page 34: ...13 Joint Gasket PTFE 2 2 End Cap ASTM A351 Gr CF8M 1 2 14 Bolt SUS 304 2 3 Ball SUS 316 1 15 Stop Pin SUS 304 1 4 Stem SUS 316 1 16 Handle Sleeve Vinyl 5 Stem Nut SUS 304 2 17 Bolt Nut SUS 304 3 6 Be...

Page 35: ...the valve body including the stem seals and O ring 8 Remove body seal ball seat 9 Remove the gland packing at the top of the valve body 10 Clean all sealing surfaces of the valve including the ball No...

Page 36: ...IS A NORMALLY OPEN VALVE ENSURE THE BALL VALVE IS IN THE OPEN POSITION BEFORE RE INSTALLING THE ACTUATOR VALVE POSITION CAN BE CONFIRMED BY VISUALLY LOOKING AT THE BALL POSITION TO ENSURE FLOW IS NOT...

Page 37: ...3 Stem Nut SUS 304 2 2 End Cap CF8M WCB 1 14 Stem Washer SUS 304 1 3 Ball SUS 316 1 15 Handle SUS 304 1 4 Seat RPTFE 2 16 Handle Sleeve Vinyl 1 5 Joint Gasket Graphite PTFE 1 17 Bolt Nut SUS 304 2 6 S...

Page 38: ...ve Operation Cycling Valve is cycled between open and closed 10 times Ensure valve is operating smoothly and visually confirm valve ball is completely opening and closing Also ensure open and closed l...

Page 39: ...minutes Maximum leakage 24 in3 hr air FM 7400 Closing Time The valve shall be energized and subsequently de energized the valve shall close in a period of 5 seconds or less 7 2 REPLACEMENT OF LIMIT S...

Page 40: ...ith nameplate rating Pressure must not be less than 60psig Valve is sluggish or inoperative electrical supply and pressure check out Disassemble ball valve as per Section 6 Disassembly Instructions Cl...

Page 41: ...9650 Valve Series Installation and Maintenance Manual 41 9 GENERAL DIMENSIONS...

Page 42: ...9650 Valve Series Installation and Maintenance Manual 42 10 SPARE PARTS SPARE PARTS For recommended spare parts please consult factory...

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