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605-01-278

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7. Cut off the bump stop holder with a cut off 

wheel or reciprocating saw. Cut below the tape 

line. (Fig 2a).Make sure the cut surface is square 

and free of any sharp edges or burrs. An uneven 

surface may cause issues when the new FOX bump 

stop is secured.

10. After the steel is coated, install the bump stop by 

sliding it through the tube from the bottom (Fig. 4). 

8. Clean up any burrs or sharp edges. Check that the 

cut is flat (Fig 3).

Fig. 2a: Cut the bump holder off under the tape line. 

Passenger side shown.

Fig. 3: Cut the bump holder off under the tape line. 

Passenger side shown.

Fig. 4: Install the bumpstop.

FOX BUMP STOP INSTALLATION

9. Clean up the bump tube inner diameter on 

the top and bottom of the tube. Use a corrosion 

inhibitor (spray paint) to coat the exposed steel.

NOTICE:

 Some applications may require additional 

cutting and trimming to attain proper jounce tube 

length. The total length of the bump stop holder  

should measure approximately 3.125” (Fig 2b).

Fig. 2b: Measure the bump stop holder’s total length.

3.125”

Summary of Contents for 883-02-167

Page 1: ...STOP KIT INSTALLATION GUIDE JEEP JL 2018 ON JEEP JT 2020 ON BUMP STOP 2 0 SERIES 883 02 167 Kit 18 ON Jeep JL 20 On Jeep Gladiator Front Gen2 Bump Stop 2 0 Series IFP 2 00 Travel 10 00 EXT 605 01 278...

Page 2: ...CONTENTS INTRODUCTION 1 SHOCK DIAGRAM 2 SAFETY INSTRUCTIONS 3 INSTALLATION GUIDELINES 4 BUMP STOP INSTALLATION 5 WARRANTY INFORMATION 8 SHOCKS NEED LOVE TOO 9...

Page 3: ...fore operating it under rigorous conditions helping to avoid potential rollover situations and other loss of control events FOX further recommends that you use appropriate protective equipment at all...

Page 4: ...605 01 278 2 SHOCK DIAGRAM 1 1 4 3 2 5 6 1 PART NO NAME PART NO NAME 1 Lock ring 4 Shock body 2 Shaft 5 Set screw 3 Bearing cap 6 Bumper BUMP STOP...

Page 5: ...ult in SERIOUS INJURY or DEATH Modifying your vehicle s suspension will change the handling characteristics of your vehicle Under certain conditions your modified vehicle may be more susceptible to lo...

Page 6: ...all times and 4 that adequately secured jack stands are used to support the vehicle NEVER get under the vehicle until you have checked to ensure that the vehicle will be stable during installation FO...

Page 7: ...isconnect the battery 4 Disconnect any necessary components in order for springs to be free from upper mount Remove the front coil springs A professional spring compressor is recommended and may be ne...

Page 8: ...that the cut is flat Fig 3 Fig 2a Cut the bump holder off under the tape line Passenger side shown Fig 3 Cut the bump holder off under the tape line Passenger side shown Fig 4 Install the bumpstop FO...

Page 9: ...of the vehicle 14 Set up and adjust the bump stops so the full bump position does not bottom out on the shock or suspension components other than the bump stop and bump tube Depending on the applicat...

Page 10: ...ion accident or other abnormal excessive or improper use Should it be determined by FOX in its sole and final discretion that a FOX suspension product is covered by this warranty it will be repaired o...

Page 11: ...ERVICE CENTER AT 619 768 1800 TO GO OVER THE SERVICE AND UPGRADE OPTIONS AVAILABLE FOR YOUR PROD UCT ONCE YOU VE SETUP YOUR SERVICE AND OR UPGRADES YOU WILL RECEIVE A RETURN AUTHORIZATION NUMBER AND S...

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