FOX RACING SHOX FLOAT 100R Owner'S Manual Download Page 14

14

80mm

100mm

125mm

Adjuster Knobs

All Forx

RL, RLC

RLC Only

Travel

Spacers

25mm

20mm

20mm

25mm

20mm

25mm

20mm

25mm

20mm

Preload

Topcap

Negative

Spring

Guide

Plunger

Shaft

Changing Travel - Vanilla Forx con’t

Vanilla Forx Travel Spacer Diagram

Main

Spring

Changing Oil
Vanilla Forks - Left Side

The left leg of FOX Vanilla Forx contain the parts shown on the 

Vanilla Travel Spacer Diagram

.

The following tools and supplies will be needed: 26mm 6-sided socket, 10mm wrench, 2mm hex wrench, 1.5mm hex
wrench, torque wrench, plastic faced hammer, small screw driver, drain pan, FOX Suspension Fluid.

Step 1

 - Remove the Preload Topcap with a 26mm socket wrench. Remove all of the travel spacers from the top

of the main spring.

Step 2 

- Loosen the bottom nut 3-4 full turns with a 10mm wrench. Place a drain pan under the fork leg and then

lightly tap  the bottom nut with a plastic faced hammer to loosen the shaft from the lower leg. Remove bottom
nut and crush washer. Push plunger shaft up into the lower leg with a small screwdriver and let the oil drain
from the fork leg.

Step 3

 - With all the oil drained, use the small screwdriver to carefully guide the plunger shaft back down through the

hole in the bottom of the lower leg. Install the crush washer and bottom nut. Torque bottom nut to 50 in-lbs.
Wipe excess oil from exterior of fork with a towel.

Step 4 

- Pour 30cc of FOX Suspension Fluid into the top of the left upper tube.

Step 5 

- Install travel spacers on top of main spring. Carefully thread Preload Topcap into upper tube and torque to

165 in-lbs.

FLOAT Forks - Left Side

The left leg of FOX FLOAT Forx contains the parts shown on page 12 in the FLOAT Forx Travel Spacer Diagram.

The following tools and supplies will be needed: 26mm 6-sided socket, 10mm wrench, 2mm hex wrench, 1.5mm hex
wrench, torque wrench, plastic faced hammer, small screw driver, drain pan, FOX Suspension Fluid plus a FOX High
Pressure Air Pump and FOX FLOAT Fluid.

Bushings

Bushings should be checked annually for excessive wear. If fore and aft movement is detected between the upper tubes and
lower legs, contact an Authorized FOX Racing Shox Service Center or FOX Racing Shox for further instructions. Grasp the
lower legs at the drop outs (axle). Push the fork straight back towards the rear wheel. Then pull it towards you. There should
not be any free movement or clicking sounds. Next grasp the fork near the upper tube/seal junction and try the same thing.
Once again there should be no free movement. If any movement is noticed, refer to page 4 of this manual and contact FOX
Racing Shox or and Authorized FOX Racing Shox Service Center.

Summary of Contents for FLOAT 100R

Page 1: ...FLOAT 100R FLOAT 100RL FLOAT100RLC Vanilla 100R Vanilla 100RL Vanilla 100RLC Vanilla 125R Vanilla 125RL Vanilla 125RLC FOX RACING SHOX 130 Hangar Way Watsonville CA 95076 831 768 1100 FAX 831 768 9342...

Page 2: ...himmed Damping Control Rebound Adjustment FLOAT Air Spring Technology Adjustable Travel 80 100mm Vanilla Forx Features One piece Magnesium Lower Leg Double butted Aluminum Steerer PSC Precision Steeri...

Page 3: ...ortant Safety Information 6 Installation 6 Tire Sizes 7 Brakes 7 Maintenance 7 Service Intervals 8 Pump 8 General Set Up Instructions 9 Fork Terminology 9 Sag Spring Tuning Vanilla Forx 9 FLOAT Forx 1...

Page 4: ...r u e s r f m o d g n i K d e t i n U n o i s n e p s u S o j o M 5 1 8 5 1 6 3 3 6 1 4 4 t e n n i g r i v r e t r o p s i r h c s e t a t S d e t i n U x o h S g n i c a R X O F 0 0 1 1 8 6 7 1 3 8...

Page 5: ...ions FOX Racing Shox shall have no liability or obligation beyond the repair or replacement of your fork pursuant to the terms outlined in the Service and Warranty provisions of this Manual Consumer S...

Page 6: ...Commission s CPSC requirements should be installed if the fork will be used on public roads 6 FOX FORX have a crown steerer upper tube assembly These parts are pressed together in a one time precisio...

Page 7: ...OX FORX Do not use DH rotors larger than 180mm Install disc brakes and torque all fasteners according to manufacturer s recommendations Install route and check that all cables or hydraulic hoses are s...

Page 8: ...Valve Core FLOAT Forx 2mm Hex key wrench 11 in lbs 124 N cm Rebound Knob R RL RLC 4 in lbs 45 N cm Blow off Threshold Knob RLC 1 5mm Hex key wrench Seated back off 1 4 turn Lockout Lever RL RLC Pump A...

Page 9: ...oad knob see the Spring Tuning Guide below Spring Tuning on Vanilla Forx Read the Vanilla Spring Tuning Guide chart below to see if you need to change your spring rate Vanilla Forx are tuned by changi...

Page 10: ...gauge pressure by 5 psi Measure sag again and repeat adjustment if necessary If your sag is higher than on the table remove the air topcap screw on the FOX High Pressure Air Pump fitting note the cur...

Page 11: ...er counter clockwise to the three o clock position This puts the cartridge in open mode and you will have normal compres sion damping The lock out lever will rotate past the three o clock position Thi...

Page 12: ...the lower leg Step 4 Pull the air shaft assembly from the fork Refer to the drawings below and add or remove the appropriate spacer s to achieve the desired travel NOTE FLOAT FORX can be configured fo...

Page 13: ...h down on the damper topcap and carefully thread into upper tube Torque to 165 in lbs Step 3b Re install adjuster knobs On RLC models install the low speed compression knob so that the groove on the b...

Page 14: ...the lower leg Install the crush washer and bottom nut Torque bottom nut to 50 in lbs Wipe excess oil from exterior of fork with a towel Step 4 Pour 30cc of FOX Suspension Fluid into the top of the le...

Page 15: ...a precision component that controls the compression and rebound of your FOX FORX If your cartridge ever loses oil be sure to complete these 9 steps to ensure that you have the proper volume of oil in...

Page 16: ...nd run the adjusters through their full ranges of adjustment You should feel damper fill with oil after several cycles Adjust all damper settings to your preferences and head out for a nice ride Seals...

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