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After finish operation, the control handle shall be pull back to middle position.
The three positions have been set prior to shipment. For any reason the positions have been

changed, following steps shall be followed for operation:

3.1 At middle position if control handle(119) pressurized and force forklift up, so hexagonal nut

(103) and the metalloid nut(105) on drop bolt(103) shall be adjusted clockwise until no more

raising even forklift pressurized and everything become normal.
3.2 At middle position if control handle pressurized and force forklift down,so hexagonal nut

(104) and metalloid nut(105) shall be adjusted counterclockwise until forklift no more going
down.

3.3 lf control handle (119) is at Lower Position but forklift doesn't go down, hexagonal nut (104)

shall be adjusted clockwise until forklift does down when finger-shaped control arm at Lower
Position. And check operation of handle welding prat at middle position (operation position)
following step 3.1 and 3.2 to ensure hexagonal nut(104) is at right position.

3.4 At Raise Position if control handle pressurized but forklift no raising,hexagonal nut (104)

shall be adjusted counterclockwise until forklift goes up. And check operation of forklift at Lower
and middle position following step 3.1, 3.2 and 3.3 to ensure hexagonal nut(104) is at right
position.

4.Warning

Frequent maintenance is requested for forklift.
4.1 0iling

Check oil level every 3 months and oil can be hydraulic oil: ISOUG32, and its viscosity shall be

30cSt with total volume 0.41t.
4.2 Exhausting

For transport or upside down of pump, air maybe enters hydraulic oil and it will cause no going

up of forklift when control handle at Raise Position pressurized.
Below action may be followed to exhaust air: Pull the control handle (119) to Lower Position and
pull handle welding prat (113) to move it back and forth several times.
4.3 Daily Inspection & Maintenance

Daily inspection may reduce wear of forklift. Pay special attention to wheels and wheel shaft to

find whether thread or line wrapped. After transport, all cargo must be unloaded and make forklift
to the lowest position.
4.4 Lubricating .

Prior to shipment, all bearings and shafts have been applied with sustaining oil. Add oil to these

places on monthly basis or at through cleaning.

5.Guide to Safe Operation

5.1 Prior to operation of the forklift, operator shall thoroughly read the instruction manual and
cautions notes on forklift.
5.2 Normally pull control handle to middle position when dragging forklift. Not only is it easy
for moving handle welding prat but also it can reduce rebounding force the small pump core
applied to handle welding prat. Meanwhile, it can protect hydraulic sealing kits and piston
assembly to prolong life of forklift.
5.3 Personnel not familiar with the equipment or without training don't operate the forklift.

Summary of Contents for BF

Page 1: ...CBY AC BF Hand Pallet Truck Operation Manual and Spares Foshan Panda hardware Co Ltd ...

Page 2: ... are contained in a plastic bag and bound to the handle welding prat with adhesive plaster Note handle welding prat must match the pump body 106 Positioning bearing 107 Elastic pin 113 Handle welding prat 201 Body frame 322 Limit level 2 1 Put the handle welding prat 113 onto pump core and use hammer hitting positioning bearing 106 to make it enter hydraulic pump and handle welding prat 113 note M...

Page 3: ...position 4 Warning Frequent maintenance is requested for forklift 4 1 0iling Check oil level every 3 months and oil can be hydraulic oil ISOUG32 and its viscosity shall be 30cSt with total volume 0 41t 4 2 Exhausting For transport or upside down of pump air maybe enters hydraulic oil and it will cause no going up of forklift when control handle at Raise Position pressurized Below action may be fol...

Page 4: ...ift on slope 5 6 Don t use forklift to carry personnel 5 7 0perator shall wear gloves for the purpose of protection 5 8 During transporting personnel shall be 600mm away from carrier 5 9 Pay attention to center of gravity to avoid offset or inclination Refer Figure 28 5 l0 Don t overload 5 11 0perator shall cautiously operate under special circumstances or at special places ...

Page 5: ...ts exposed and rusted Adjusting nut 104 is not at right position Replace piston rod 325 or pump 318 Please lower the carrier to lowest position when it s not under operation frequently lubricate piston Adjust nut 104 Refer item 3 3 4 Oil leakage Sealing aged or damaged Some parts broken Replace Replace 5 No performance of relief valve when fork is being lowered Impure oil caused looseness of relie...

Page 6: ...e welding 1 103 Drop bolt 1 114 Elastic pin 1 104 Hexagonal nut 1 115 Return shrapnel 1 105 Metalloid nut 1 116 Return spring 1 106 Positioning bearing 1 117 Elastic pin 1 107 Elastic pin 2 118 Elastic pin 1 108 Cover 2 119 Control handle 1 109 Elastic pin 1 120 Handle wheel 1 110 Roller bearing 1 121 Elastic pin 1 111 Roller 1 ...

Page 7: ...224 Climbing wheel 2 207 Fork ear 2 225 Metalloid nut 2 208 Washer for bearing 2 Single wheel part 209 Fork ear connector 2 210 Pushing rod welding 2 211 Open pin 4 214 Front wheel frame 2 212 Gasket 4 215 Positioning bearing 2 213 Pushing road connector 2 218 Elastic pin 2 214 Front wheel frame 2 219 Gasket 4 215 Positioning bearing 2 220 Bearing 4 216 Elastic pin 2 226 Single wheel 2 217 Double ...

Page 8: ...ng 1 311 Rear wheel 2 335 Top rod 1 312 Elastic pin 1 336 Top rod spring 1 313 Elastic pin 2 337 Steel ball 1 314 Bearing board 1 338 High pressure 1 315 Check ring for bearing 1 339 Valve body connector 1 316 Pulling ball bearing 1 340 Cutting edge beaming 1 317 Rear wheel bearing 1 341 O sealing ring 1 318 Pump 1 342 High pressure valve body 1 319 Grouped gasket 1 343 Cutting edge beaming 1 320 ...

Page 9: ...密封件 Φ31 5 41 5 6 1 17 Bonded washer 组合垫 Φ20 1 29 O Ring O 形密封圈 Φ6 9 1 8 2 6 O Ring O 形密封圈 Φ65 2 65 1 18 Pagoda Spring 宝塔弹簧 Φ0 7 20 1 30 Ejector pin 撞针 Φ10 52 1 7 Top Cover 顶盖 Φ31 5 1 19 Spool of orifice Valve 阻尼阀芯 Φ4 80 19 1 31 Bonded washer 组合垫 Φ20 2 1 8 O Ring O 形密封圈 Φ31 5 3 55 1 20 Valve Body 组尼阀阀体 Φ4 9 11 1 32 Pedestal for Ejector Pin 撞针座 M20 1 5 18 1 9 Anti dust Ring 活塞杆防尘圈 Φ31 5 39 5 5 6 5 1...

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