FORZATEK 3N Series Use And Maintenance Manual Download Page 7

 

 

3.5  

 

Vac adjustment on power transformer tappings 

 

 

WARNING : the adjustment of the tapping on the power transformer with the corresponding Vac Mains is an 
essential operation that cannot be underestimated. 

 

WARNING: To perform this operation you need to open the battery charger and check it energized. 
 
The operation consists of reading, using a multimeter, the Vac voltage on the input terminals of the charger and 
in choosing the correct terminal (or tapping) in conformity with Vac values measured.  
Each BC has an internal label reporting the output used for each transformer terminal . 
 
Here are the voltage ranges on related BC:  
Models ___1 (i.e.: 5NPS1 - single-phase)  

AC Mains 

from 110 to 112 

from 113 to 117 

from 118 to 122 

from 123 to 127 

from 128 to 132 

Tapping 

110V 

115V 

120V 

125V 

130V 

 
Models ___2 (i.e.: 5NPS2 - singlephase)  

AC Mains 

from 200 to 204 

from 205 to 215 

from 216 to 230 

from 231 to 245 

from 246 to 253 

Tapping 

200V 

208V 

224V 

240V 

250V 

 
Models ___6 (i.e.: 5NPT6 - threephase)   

AC Mains 

from 565 to 585 

from 586 to 610 

Tapping 

575V 

600V 

 

 

WARNING: The threephase Battery charger having code ____4 (i.e. 5NPT4) are multi-voltage: 208-240-480V 
In this case you will have to pay attention also to the star-delta (DY) connection and to the voltage set on the 
auxiliary transformer. Explanatory drawings are available at the end of this manual. 
These chargers can adapt the voltage from 200V up to 260V and from 450V up to 510V 
 

 

The operation must be carried out by qualified personnel.

 

o Connect the power plug and switch on the charger. DO NOT connect the battery. 
o Open the front door (I2C) or front plate (P6C) in order to access the adjusting voltage section. 
o Measure the Vac input of the charger. 
o Switch off the charger. 
o Adjust the tapping of the power transformer to the nearest correct value measured following tables given. 
Example: A battery charger 5NPS2 suitable for 240V is connected to an electricity grid. The reading of  voltage 
measured on the input terminals is 217V. Move the setting cable into terminal 224V. 

 
 

• WARNING: After the adjusting operations we recommend to connect the battery and start the charge process.  

 

Repeat the voltage measurement "during" the charge. If the mains voltage have an important fall  (5V or more) you 

 

have probably a section of the input cable which is too small or the same input cable is too long and far from the 

 

primary energy source. Or you do not have the necessary input power. 

 

Never use extension cords, especially rolled ones. 

 

In case of doubts please double-check the connection to the network and all its elements. 

 

If everything is under conformity values simply adapt the transformer terminal to the new voltage detected. 

 

4. VISUALISATION 

 

 
 
 
 
 
 
 
 
    
 

 
  

 
 

 

 

 

 

LED 

Colour 

Signal

 

L1 

Green 

Battery ON  

The battery is present or the charge has started. Bulk phase 

L2 

Yellow 

Final charge  

Charger is in the final charge (V>2,4 V/cell) 

L3 

Green 

Battery Charged   The battery is charged.  

L4 

Yellow 

ON 

The charger is in function and supplying current  

L5 

Red 

Alarm 

There is a fault or an anomaly  

 

 

 

 

Switch 

Colour 

 

 

ON/OFF 

Black 

 

Switch stop the Battery Charger  

L1  L2  L3  L4    L5 

L1  L2  L3  L4    L5 

Summary of Contents for 3N Series

Page 1: ...BATTERY CHARGERS Series X3 3N and X5 5N Use and maintenance manual Manuel d utilisation et d entretien rev 10 18...

Page 2: ...S 5 3 5 VAC ADJUSTMENT ON POWER TRANSFORMER TAPPINGS 6 4 VISUALISATION 6 4 1 LEDS CHARGING STATUS SERIE 3N AND 5N 7 4 2 SINGLE PARAMETER OR GUIDE 7 4 3 DISPLAY INFO SERIE 5N OR EXTERNAL KEYPAD 8 5 OPE...

Page 3: ...tive red clip to vehicle chassis or engine block away from battery do not connect clip to carburetor fuel lines or sheet metal body parts connect to a heavy gauge metal part of the frame or engine blo...

Page 4: ...rent using the Wap charging curve in 7h 600x0 22 132 A On the left we show the label of a typical charger where are reported the above described parts For more details see the following sections Model...

Page 5: ...models Advanced refer to models performing a slow charge typical 10 13h They are intended for daily overnight recharge of a battery They perform a cycle called Wa DIN 41774 Pulse refer to models perf...

Page 6: ...ll items are in conformity with the system you can proceed with the physical connection of the charger to the AC Mains In the final part of this manual you have available the drawings reporting this i...

Page 7: ...ed out by qualified personnel o Connect the power plug and switch on the charger DO NOT connect the battery o Open the front door I2C or front plate P6C in order to access the adjusting voltage sectio...

Page 8: ...ed to provide a single data that shows depending on specific situation the status of the BC or an intuitive alarm code This parameter is available on all SERIE 5N being equipped with display or by con...

Page 9: ...es necessary in case of fault or PCB replacement Numbers reported between brackets represents the digit of the display 1 digit 1 2 digit 2 etc Eq parameter referring to equalisation is a parameter tha...

Page 10: ...2 4Vel Ends 25 Inom 2 65Vel 3 Equalisation 5 min every hour for the following 15h 4 Preservation Once the Equalisation cycle is completed 5 min every 15h until the charger is turned off For details re...

Page 11: ...alid for both single and three phase systems 7 on Stop Stop Charger has been stopped through the push off button placed on the front door 8 on on bAt1 ATTENTION Charger is supplying current but nomina...

Page 12: ...battery plug Should you wish not to use your Battery Charger for a time please do not expose it to heat or atmospheric agents but keep it in a dry safe place The AC main plug and the battery plug mus...

Page 13: ...J L 7 1 L K J I H E 110V 115V 120V 125V 130V C 200V 208V 224V 240V 250V BK 12Vdc A1 A2 KA2 14 11 KA2 BN BN BU GND 3 4 5 6 RD FU5 5x20 F500mA BN Advanced Serie 3N no Display AT13 G2 Serie 5N with Displ...

Page 14: ...5 6 8 11 12 RD FU5 5x20 F500mA L2 T2 BN Pulse Advanced E 120V 60Hz model 5NPS1 AC Main Single phase C 240V 60Hz model 5NPS2 adaptable to 208V Permanently Connected Cabinet P6c Fase L Neutro N GND AC M...

Page 15: ...lay AT13 G2 H I J K L L N GND MAIN Secondary GND 250 240 224 208 200 C 1 7 AC main Plate Power Transformer Plate SETTING 240V 7 1 C C 1 224 208 240 7 250 250V SETTING 200 SETTING 224V 7 1 C C 1 7 208V...

Page 16: ...se C 240V 60Hz model 5NPS2 adaptable to 208V Permanently Connected Cabinet I2c G G G 115120125130 Battery Cables AC Main Cable Components Plate 2 G SETTING 250V 7 1 C 2 SETTING 240V 7 1 C C 1 7 224V S...

Page 17: ...220V SETTING K L 7 8 9 480V AUX CIRCUIT 460V Y SETTING 1 2 3 B L K J 7 8 9 7 8 9 K L J B 1 2 3 SETTING Y 480V AUX CIRCUIT 480V 480V AUX CIRCUIT 500V Y SETTING 1 2 3 B K L 7 8 9 7 8 9 L K D SETTING 250...

Page 18: ...IT 480V H H 480V AUX CIRCUIT 480V Y SETTING 1 2 3 B C D J I 4 5 6 L K 7 8 9 I 7 8 9 L 4 5 6 J K SETTING 220V AUX CIRCUIT 208V H H 208V AUX CIRCUIT 208V SETTING J I 4 5 6 L K 7 8 9 D D D B C 1 2 3 B C...

Page 19: ...18 ADVANCED Threphase charger 600V in I2c cabinet Chargeur type ADVANCED Triphas 600V dans le caisson I2c...

Page 20: ...19 PULSE Threphase charger 600V in I2c cabinet Chargeur type PULSE Triphas 600V dans le caisson I2c...

Page 21: ...17 5 2 16 17 5 2 16 17 5 2 16 36 40 2 28 25 2 14 25 2 14 25 2 14 25 2 14 25 2 14 48 20 1 52 17 5 2 16 17 5 2 16 17 5 2 16 15 2 16 15 2 16 48 30 2 28 25 2 14 25 2 14 25 2 14 25 2 14 25 2 14 Type Model...

Page 22: ...12 30 2 12 80 120 12 86 50 3 8 50 3 8 50 3 10 40 3 10 40 3 10 40 3 10 Type Model suggested and Characteristic Genre Mod le conseill et caract ristiques 2 FNM 10 38 250VAC time delay FNQ R 10 38 600VA...

Page 23: ...0 CNL 200 200 CNL 200 Type Model suggested and Characteristic All Fuses are Blade shape 60mm Model CNL Bussman are general purpose fuses Designed for Forklift trucks and Battery system Genre Mod le co...

Page 24: ...______________________________________ ___________________________________________ ___________________________________________ ___________________________________________ _____________________________...

Page 25: ...24...

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