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Operating Instructions: Photoelectric Blocking - PBL

Technical Specification

Construction Materials

316 Stainless Steel and Stainless Steel to BS3146-2:1975 (ANC4B)

Mechanical life

1,000,000 operations

Ambient Temperature

-25°C to +80°C*

Shock and Vibration Resistance

Tested in accordance with IEC 60068-2-6 and IEC 60068-2-27

Environment Type

Indoor & Outdoor

Light Curtain blocking dimensions

100mm x 30mm (See Fig.3 and Fig.4 for details)

Maximum Light Curtain beam spacing

90mm

*The units will only continue to work below freezing point (0°C) where it can be guaranteed that ice will not form on or in the unit; as it will cause the 

mechanical parts to bind and jam.

Safety Functions

Part No.

Safety Function 1 

Prevent unexpected machine restart.

PBL

Functionality

The PBL Photoelectric Blocking Device is to be used to add additional safeguard functionality to an existing machine guarding 

or access point that is fitted with a Light Curtain or similar Photoelectric or Sensing safety device.

The PBL device consists of a Blocker Plate, a Personnel / Safety Key and a Padlockable Dustcover (See Fig.1 and Fig.2).

The Blocker Plate is directly linked to the operation and removal of the Personnel / Safety Key such that when the Personnel / 

Safety Key is rotated clockwise the Blocker Plate also rotates into an Engaged position. The Engaged position of the Blocker 

Plate is designed to block and interrupt the beam or signal of an associated Light Curtain or similar Photoelectric sensing 

device.

Once the Blocker Plate is in the Engaged position the Personnel / Safety Key can be removed. The removal of the Personnel 

/ Safety Key traps the Blocker Plate in its Engaged position until the Personnel / Safety Key is returned and rotated 

anticlockwise back to its original position.

With the Blocker Plate in the Engaged position and the Personnel / Safety Key removed, Padlocks can be added to the 

Padlockable Dustcover of the PBL device for additional Lock-Out functionality. The addition of padlocks to the Padlockable 

Dustcover will prevent the Personnel / Safety Key from being re-inserted therefore further retaining the Blocker Plate in its 

Engaged position.

Blocking a Light Curtain or similar Photoelectric Sensing device:

•  Rotate the Personnel key of the PBL device clockwise.

•  This will rotate the Blocker Plate to its engaged position.

•  The Personnel Key can now be removed to trap the Blocker Plate in its engaged position.

Unblocking a Light Curtain or similar Photoelectric Sensing device:

•  Raise and open Padlockable Dustcover of PBL lock barrel.

•  Be aware that any padlocks or Lock-Out measures having been used on the Padlockable Dustcover must be removed 

before the Dustcover can be opened.

•  Insert and rotate the Personnel Key anti-clockwise.

•  This will rotate the Blocker Plate to its retracted position. 

Summary of Contents for Osbourn PBL2A-1-1-CLSL-MP1

Page 1: ...ition to a light curtain as part of a safety related part of a control system that meets required reliability Important The PBL Photoelectric Blocking Device is designed for use according to the installation and operating instructions enclosed It must be installed by competent and qualified personnel who have read and understood the whole of this document prior to commencing installation If the De...

Page 2: ...o an Engaged position The Engaged position of the Blocker Plate is designed to block and interrupt the beam or signal of an associated Light Curtain or similar Photoelectric sensing device Once the Blocker Plate is in the Engaged position the Personnel Safety Key can be removed The removal of the Personnel Safety Key traps the Blocker Plate in its Engaged position until the Personnel Safety Key is...

Page 3: ...CKABLE DUSTCOVER PERSONNEL SAFETY KEY ROTATED CLOCKWISE BLOCKER PLATE IN RETRACTED POSITION DEVICE SIDE OF PBL MOUNTED TO THIS OR SIMILAR LIGHT CURTAIN MOUNTING PLATE PERSONNEL SAFETY KEY ROTATED ANTI CLOCKWISE BLOCKER PLATE IN ENGAGED POSITION BLOCKER PLATE PERSONNEL SAFETY KEY FORTRESS A company Halma www fortressinterlocks com THE COPYRIGHT OF THIS DRAWING BELONGS TO FORTRESS INTERLOCKS Ltd THE...

Page 4: ...RACTED PERSONNEL SAFETY KEY REMOVED BLOCKER PLATE ENGAGED BLOCKER PLATE IN RETRACTED POSITION BLOCKER PLATE IN ENGAGED POSITION Figure 4 Dimensional Drawing for PBL4A right hand blocking device FORTRESS A company Halma www fortressinterlocks com THE COPYRIGHT OF THIS DRAWING BELONGS TO FORTRESS INTERLOCKS Ltd THE CONTENT OF THIS DRAWING IS CONFIDENTIAL AND MUST NOT BE DISCLOSED TO ANY 3rd PARTY WI...

Page 5: ...nical Function test section for more details Mount the complete device only in the correctly assembled condition All mounting surfaces should be flat stable and suitable of providing a minimum of 10mm thread engagement or sufficient support to either an M8 Nut T Nut or M5 Nut T Nut The PBL device must be located so that all scheduled inspection and maintenance procedures are all easily possible Th...

Page 6: ...inst the ingress of foreign bodies such as swarf sand blasting shot etc The device is to be mounted away from the machine or by the use of anti vibration mountings in order to avoid the effects of vibration shock and bump Use in Dusty Environments Careful product selection is required which is best performed under the guidance of a Fortress Representative in order to assess the dust type and produ...

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