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eVault Max 18.5 BATTERY MODULES DISASSEMBLY   

Contents 

1 – INTRODUCTION ........................................................................................................................................................ 1

 

2 – eVault MAX GENERAL DISASSEMBLY ................................................................................................................... 2

 

3 – eVault MAX BATTERY MODULE DISASSEMBLY .................................................................................................... 2

 

3A – DISCONNECTING THE POWER LEADS AND BUS BARS .................................................................................. 2 
3B – REMOVING THE BATTERY MODULES .............................................................................................................. 3

 

4 – eVault MAX BATTERY MODULE RE_ASSEMBLY ................................................................................................... 3 

4A – REPLACING THE BATTERY MODULES ............................................................................................................. 3 
4B –CONNECTING THE POWER LEADS AND BUS BARS......................................................................................... 4 

5 – FURTHER HELP ....................................................................................................................................................... 4

 

APPENDIX ...................................................................................................................................................................... 5

 

APPENDIX A ............................................................................................................................................................... 5

 

APPENDIX B ............................................................................................................................................................... 9

 

APPENDIX C ..............................................................................................................................................................13

 

 

1 – INTRODUCTION 

This guide will help with the disassembly and reassembly of the eVault Max battery to allow moving the battery 
modules separately from the frame and electronics. We will be handling charged large battery modules that 
can discharge over 1,000 Amps if shorted, this can be fatal. 

Only certified installers

 should perform this task. 

Any damage that occurs during this is not covered by Fortress power and may void the warranty.    Please 
follow the installation guide prior to following any step listed here verifying the batteries operation-----make sure 
you understand the proper installation before attempting to open and troubleshoot the eVault Max. 

Always 

read the warning notices on the installation manual

 and take all necessary safety precautions when 

dealing with 48V batteries. 

 

 

Summary of Contents for eVault Max

Page 1: ...lt Max battery to allow moving the battery modules separately from the frame and electronics We will be handling charged large battery modules that can discharge over 1 000 Amps if shorted this can be...

Page 2: ...uding the specific location of each battery module Be careful not short battery internals with metal tools If possible use only insulated gloves once inside the compartment 3A DISCONNECTING THE POWER...

Page 3: ...ly move Battery 1 sampling cable to allow it to easily slide out and be free from the frame when the battery pack is pulled out of the back and placed on another clean surface 5 Slide Battery Module 1...

Page 4: ...terminals of the four battery modules 5 Carefully connect the three Bus Bars Appendix B 1 6 On the side of the battery with Bus Bars connecting the battery modules remove the electrical tape from one...

Page 5: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 5 APPENDIX APPENDIX A Appendix A 1...

Page 6: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 6 Appendix A 2...

Page 7: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 7 Appendix A 3...

Page 8: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 8 Appendix A 4 BMS POWER COM 1...

Page 9: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 9 APPENDIX B Appendix B 1 Battery Module Bus Bars Back Frame Bars...

Page 10: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 10 NEGATIVE Appendix B 2 Protect Power Lugs with Tape...

Page 11: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 11 Protect Power Lugs with Tape Appendix B 3...

Page 12: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 12 Appendix B 4 Battery Module Sampling Cables...

Page 13: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 13 APPENDIX C Appendix C 1 Battery Module 13mm Mounting Bolts 3 per module...

Page 14: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 14 51 to 56 Volts Black Battery Cable lugs to Red Battery Cable lugs Appendix C 2...

Page 15: ...Rev 1 0 505 Keystone Rd Southampton PA 18966 USA 877 497 6937 sales fortresspower com www fortresspower com 15 13 Volts Battery Module Terminal to Terminal Appendix C 3...

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