FORS MW FARMA C 5,1 D Instruction Book Download Page 1

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CT 6,5–10 D

INSTRUCTION BOOK

FARMA CT 5,1–8

SERVICE AND SPARE PARTS

Summary of Contents for FARMA C 5,1 D

Page 1: ...This picture shows CT 6 5 10 D INSTRUCTION BOOK FARMA CT 5 1 8 SERVICE AND SPARE PARTS ...

Page 2: ...This picture shows CT 6 5 10 D INSTRUCTION BOOK GRAPPLE LOADER FARMA C 5 1 D SERVICE AND SPARE PARTS ...

Page 3: ... 2 4 GRAPPLE FARMA 0 16 11 2 5 HYDRAULIC CYLINDERS 12 2 6 ROTATOR FMTR 30 14 2 7 TECHNICAL DATA 16 2 8 WORKING AREA 17 3 OPERATING INSTRUCTIONS 18 3 1 SAFETY 18 3 2 PRACTISING 20 3 3 INSTRUCTIONS FOR SAFE OPERATION 21 3 4 DAILY INSPECTIONS 22 3 5 ACTING IN DANGEROUS SITUATION 22 3 6 WORKING AT EXTREME CONDITIONS 26 4 MAINTENANCE INSTRUCTIONS 29 4 1 SAFETY 29 4 2 GENERAL 31 4 3 CHANGING HYDRAULIC C...

Page 4: ...s manual carefully It contains information that enables the loader to be used efficiently and safely Regular maintenance is essential for troublefree efficient and economical utilization The loader delivered testrun and testloaded The control valve and hydraulic cylinders are tested separately Test operation at the factory is performed by using universal hydraulic oil see lubricating instructions ...

Page 5: ...Forest Crane C 5 1D 2005 FORS MW Ltd www forsmw com Page 2 2 TECHNICAL SPECIFICATION 2 1 CONSTRUCTION OF THE LOADER ...

Page 6: ... 24724 M13 130000 007 Plug 1 54 24725 M13 130200 000 Hydraulic cylinder 90 80 500 turnh 4 55 24726 M13 130000 003 Glide bearing 1 56 24727 O ring 104 0 5 7 1 57 24728 Bolt M 8 65 2 58 24729 Cover plate E394 12 01 6 59 24730 Clamp E390 42 18 2 60 24731 F13 130004 000 Column 1 61 24732 F13 041000 000 Crane arm 1 62 24733 M13 100200 000 Hydraulic cylinder 90 40 400 1 64 24734 Glide bearing PAP5040P10...

Page 7: ...ion 2229 2229 Fourth working section 2229 2229 Fifth working section 2229 2229 Sixth working section 7813 7813 Seventh working section 13144 13142 Outlet section 11515 11515 Tie rod kit 300130007 300130007 Gasket kit JSP13000251 JSP13000252 Directional control valve HC D3M7 Pos Quantity Code Description Dimension 1 1 430104001 Relief valve plugged 2 1 300004001 Plug 1 2 GAS kit 3 1 3308 Pilot oper...

Page 8: ...k valve 130 A bar 2 1 320230001 Check valve kit 3 1 8999 Anti Shock valve 130 A bar 4 1 320703001 Spool return action kit 5 1 5128 Anti shock valve 175 A bar 6 1 320230001 Check valve kit 7 1 5128 Anti shock valve 175 A bar 8 1 320703001 OR Vl 6285 P5008 Green 64x3 9 1 412030802 P5008 10 1 423403013 Joystick rubber 11 1 320630001 Joystick control kit ...

Page 9: ...ne C 5 1D 2005 FORS MW Ltd www forsmw com Page 6 Directional control valve HC D3M7 Pos Quantity Code Description Dimension 1 1 320303001Handle kit 2 1 320703001Spool return action kit 3 1 320203001Check valve kit ...

Page 10: ...sion 1 1 320703001 Spool return action kit 2 1 320203001 Check valve kit 3 1 13171 Anti shock valve 90 A bar 4 1 320230001 Check valve kit 5 1 5128 Anti shock valve 175 A bar 6 1 320703001 Spool return action kit 7 1 412030802 O R Vt 6285 P5008 Green 64 x 3 8 1 423403013 Joystick rubber bellows 9 1 320630001 Joystick control kit ...

Page 11: ...Forest Crane C 5 1D 2005 FORS MW Ltd www forsmw com Page 8 Directional control valve HC D3M7 Pos Quantity Code Description Dimension 1 1 420630004 Outlet section ...

Page 12: ...nt floating 2 1 320230001 Check valve kit 3 1 8999 Anti shock valve 130 A bar 4 1 320230001 Check valve kit 5 1 8999 Anti shock valve 130 A bar 6 1 320703001 Spool return action kit 7 1 412030802 O R Vl 6285 P5008 Green 64x3 8 1 423403013 Joystick rubber bellows 9 1 320630005 Joystick control floating kit 10 1 5128 Anti shock valve 175 A bar 11 1 5128 Anti shock valve 175 A bar ...

Page 13: ...ption Dimension 1 1 320803004 Kit detent floating 2 1 320230001 Check valve kit 3 1 13171 Anti shock valve 90 A bar 4 1 320230001 Check valve kit 5 1 5128 Anti shock valve 175 A bar 6 1 320703001 Spool return action kit 7 1 412030802 OR Vl 6285 P5008 Green 64x3 8 1 423403013 Joystick rubber bellows 9 1 320630005 Joystick control floating kit ...

Page 14: ...MW42 000000 001 Distansring Distance ring 4 10 907255 Mutter Nut M24 1 11 37019016 FMW42 050000 000 Grapple s hållare Grapple s holder 1 12 37019020 MAP13 000000 004 Ledbult Bolt 1 15 37019010 FMW42 030000 000 010 Godstjok Wall 1 16 37019006 FMW42 020000 000 Gripklo inv Grip inside 1 17 313116 FMW42 100100 000 Hydraulik cylinder Hydraulic Cylinder 63x32x160 1 18 37019025 FMW42 060000 000 010 Ledbu...

Page 15: ...2 19 56613 Lock ring SGH 55 2 20 56614 Lock ring SGA 97 1 21 56615 Lock ring N 72310 1 23 56616 Grease nipple 1 8 2 24 56617 Joint bearing GE35ES 2 Sparepart list hydraulic cyl 90x40x400 Beam cyl for Farma 51 40 grapple loader Pos no Art no Number Sparepart Dimension Pcs 1 56501 M13 100120 000 010 Piston rod 1 2 56502 M13 100210 000 Tube 1 4 56502 F13 100100 001 Front bush 1 5 56503 F13 100100 002...

Page 16: ...1 Front bush 1 5 55403 M13 100300 002 Piston 1 8 55403 Scrape ring AS 32 45 7 10 1 9 55404 Sealing NI300 32 47 10 1 10 55404 Buch DFI 32 35 1 4 0 1 11 55405 Sealing SIMKO 5 2 63 47 29 8 1 13 55405 O ring 52 2 5 7 1 14 55406 O ring 32 2 3 0 1 15 55406 Sealing SRA 63 5 1 1 5 1 16 55407 Sealing SRI 32 2 6 1 0 2 19 55407 Lock ring SGH 47 2 20 55408 Lock ring SGA 60 1 21 55408 Lock ring N 72240 1 23 55...

Page 17: ...w 10 3 MTR 31 03 LA Hose guard 1 14 GB 6 TREDO Washer 8 4 MTR 30 007 M Vane 5 15 0101 6 Nipple 6 5 MTR 30 006 Stator frame 1 16 M6S 8 8 M8x30 Screw 2 6 MTR 30 005 Rotator shaft 1 17 8 65Г Washer 2 7 MTR 30 015 02 Pin 2 18 MTR 100 009 Spring 10 8 MTR 30 011 Shim 1 19 835 02 Tap 1 9 TWVA 00500 V seal 1 20 1 2 C6 Grease nipple 1 10 MTR 30 013 Washer 1 21 OR 116 00x2 50 N70 O ring 2 11 MT 0205 Nipple ...

Page 18: ...treach m 5 1 Recommended pump capacity l min 35 50 Working pressure bar 180 Lifting power full reach kg 400 Revolving moment kNm 8 8 Turning angle 360 Loader weight kg 490 Valve HC D3M 2 joysticks 3 levers GRAPPLE m 2 0 16 Opening max mm 1150 Opening min mm 40 Weight kg 70 ROTATOR MTR 30 Revolving moment Nm 700 Weight kg 17 ...

Page 19: ...Forest Crane C 5 1D 2005 FORS MW Ltd www forsmw com Page 16 2 8 WORKING AREA ...

Page 20: ...hicle must be on stable ground and positioned securely Support legs must be used while loading to prevent the loader tipping over Don t forget to lift the support legs up before moving to another place Use vehicles parking brakes during the loading Do not exceed maximum loading values Never leave the boom on UP position without supervising Do not use the loader for personnel lifting In installatio...

Page 21: ...me slower when the same oil flow is divided to several cylinders Move control levers smoothly and steadily avoid quick and jerky movements In practice operation it is beneficial to adjust pumps output as low as possible This makes avoiding sudden movements easier After getting accustomed to loaders movements choose the engine speed so that operation is efficient but you still have movements well u...

Page 22: ... THE LOADER Do not turn the crane before load is sufficiently high Take special care when lifting a heavy load from platform while turning the crane sideways MANIPULATING THE LOAD NEVER DRIVE LOADER FROM ONE EXTREME POSITION TO OTHER WITH SPEED THIS MAY CAUSE OVERTURNING OF VEHICLE AND LOADER AND ALSO DAMAGING OF BEARINGS Avoid loading on a slanted ground or at least work with extreme cautiousness...

Page 23: ...e lubricating instructions Drive through every function to its extreme position Check that the oil is on level as shown in figure The oil level needs to be checked regularly The oil level needs to be filled up to 1 cm underneath the refilling hole For direction of plug se arrow above 3 5 ACTING IN DANGEROUS SITUATION IF THE LOADER STARTS TO FALL OVER LOWER THE LOAD CAREFULLY TO THE GROUND Do not d...

Page 24: ...se fatal voltage between legs at about 20 meters away you are safe 3 6 WORKING AT EXTREME CONDITIONS Recommended working temperature range for loader is 30 C up to 40 C Note that working at low temperatures accelerates hydraulic gaskets wearing and increases hydraulic hoses exposure to damages and steel constructions exposure to brittle fracture When working at lower temperature than it is recomme...

Page 25: ...essure oil jet can penetrate skin and cause serious burns and damages High pressure oil is also highly flammable Do not work under such device that is sustained only by hydraulics During maintenance use supports Do not detach boom cylinders until booms are lowered the hydraulic system de pressurized and loader supported to prevent overturning Avoid direct skin exposure with oil Avoid getting oil i...

Page 26: ...ls at the same time The piston cannot be split The seals must be slipped over the piston edge Be careful not to break the seals when fitting them in place 1 After removing the old seals clean the grooves carefully before fitting the new seals into place 2 Lubricate the new seals with hydraulic oil 3 Open the pistons lock nut 4 Screw the piston off 5 Withdraw the guide piece from the rod 6 Change t...

Page 27: ...orking hours 1 Slewing bearings 1 Grease 50 h 2 Articulation 3 Grease 50 h 3 Cylinder end 6 Grease 50 h 4 Rotator 1 Grease 50 h 5 Grapple 8 Grease 50 h Loader model Oil volume C 3 2 1 litre C 3 5 1 litre C 3 8 1 litre C 4 6 S 2 5 litre C 4 6 D 2 5 litre C 5 1 2 5 litre C 6 0 2 5 litre C 6 5 1 litre 3 1 2 4 3 1 2 2 3 5 ...

Page 28: ...This picture shows CT 6 5 10 D INSTRUCTION BOOK FARMA T 8 SERVICE AND SPARE PARTS ...

Page 29: ...CIFICATION 2 2 1 CONSTRUCTION OF THE TRAILER 2 2 2 SPAREPART LIST FOR TRAILER T8 3 2 3 HYDRAULIC CYLINDERS 4 2 4 TECHNICAL DATA 6 3 OPERATING INSTRUCTIONS 6 3 1 SAFETY 6 3 2 INSTRUCTIONS FOR SAFE OPERATION 7 3 3 WORKING AT EXTREME CONDITIONS 8 4 MAINTENANCE INSTRUCTIONS 8 4 1 SAFETY 8 4 2 LUBRICATION 9 ...

Page 30: ...orrectly Even if you are experienced user of this kind of equipment read this manual carefully It contains information that enables the trailer to be used efficiently and safely Make sure that this trailer corresponds to your demands Regular maintenance is essential for troublefree efficient and economical utilization It is the operator duty to familiarize and obey all safety precautions and instr...

Page 31: ...TRAILER T 8 2005 FORS MW Ltd www forsmw com Page 2 2 TECHNICAL SPECIFICATION 2 1 CONSTRUCTION OF THE TRAILER Fi ...

Page 32: ... side 2 20 12019 Wheel 400 60 16 14PR 4 21 12020 Wheel nut 24 22 12021 M14 100100 000 020 Hydraulic cylinder 63 32 300 2 23 12022 F11 140000 000 010 Stabilizer leg 1 24 12023 M14 000000 001 Distance ring 8 25 12024 Split pin Ø4x60 6 26 12025 M14 000000 002 040 Axle bolt 1 27 12026 Glide bearing PAP2530P10 4 28 12027 M14 000000 002 030 Axle bolt 2 30 12028 F11 050000 000 Pull beam 1 31 12029 F13 00...

Page 33: ... 000 Tube 1 4 56102 F13 100100 001 Front bush 1 5 56103 F13 100100 002 Piston 1 8 56103 Scrape ring AS40 50 7 10 1 9 56104 Sealing NI 300 40 55 10 1 10 56104 Bush DFI 40 45 5 5 1 11 56105 Sealing SIMKO 5 2 90 70 33 8 1 13 56105 O ring 79 2 5 7 1 14 56106 O ring 40 2 3 0 1 15 56106 Sealing SRA 90 5 1 1 5 1 16 56107 Sealing SRI 40 2 6 1 5 2 19 56107 Lock ring SGH 55 2 20 56108 Lock ring SGA 87 1 21 ...

Page 34: ...Tube 1 4 55603 M13 100300 001 Front bush 1 5 55604 M13 100300 002 Piston 1 8 55605 Scrape ring AS 32 45 7 10 1 9 55606 Sealing NI300 32 47 10 1 10 55607 Buch DFI 32 35 1 4 0 1 11 55608 Sealing Simco 5 2 63 47 29 8 1 13 55609 0 ring 52 2 5 7 1 14 55610 0 ring 32 2 3 0 1 15 55611 Sealing SRA 63 5 1 1 5 1 16 55612 Sealing SRI 32 2 6 1 0 2 19 55613 Lock ring SGH 42 2 20 55614 Lock ring SGA 60 1 21 556...

Page 35: ... cause danger to operator and machine Operator must have sufficient training for using this machine Do not use the trailer until you are familiar with the controls Before loading works ensure there is no one in danger zone 20 m DON T FORGET TO LIFT THE SUPPORT LEGS UP BEFORE MOVING TO ANOTHER PLACE Operator must have full visibility all over working area The vehicle must be on stable ground and po...

Page 36: ...OT USE SUPPORT LEGS FOR LIFTING THE LOAD USE SUPPORT LEGS ONLY FOR SUPPORTING THE TRAILER MANIPULATING THE HYDRAULIC FUNCTIONS NEVER CONTROL THE HYDRAULIC FUNCTIONS FROM ONE EXTREME POSITION TO ANOTHER WITH SPEED THIS MAY CAUSE OVERTURNING THE TRAILER Avoid loading on a slanted ground or at least work with extreme cautiousness When working on a slanted surface load less than usual ALWAYS ENGAGE TH...

Page 37: ...TENANCE INSTRUCTIONS BEFORE SERVICE OR MAINTENANCE WORKS DO NOT ATTEMPT TO PERFORM SUCH MAINTENANCE WORKS WHICH YOU DO NOT FULLY UNDERSTAND Repair all safety endangering defects immediately Check that the trailer is on a level and stable ground Use vehicles parking brake during maintaining the trailer Make sure that nobody can unnecessarily have access to trailers or vehicles controls Never attemp...

Page 38: ...e proper tools for service Keep flammable material away from heat sparks and open fire Do not let oil get into nature Oil spilled into ground pollutes environment It is recommended to use vegetable based oil instead of mineral oil Pressurized oil can penetrate skin and cause serious injures Hot oil and oil spray can be hazardous Small amounts swallowed or inhaled do not usually cause intoxication ...

Page 39: ...AND TYPE BP Energrease LS EP2 L2M ESSO Beacon EP2 Multipurpose GR Moly MOBIL Mobilux EP2 Mobil Grease MP Special SHELL Alvania EP Grease 2 UNION TEXACO Marfak Multi Purpose 2 Molytex Grease 2 PAY SPECIAL ATTENTION TO THE TOWBAR CYLINDER GREASE IT AFTER EVERY 50 WORKING HOURS ...

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