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Connect to input power

4.

6.

Use lift arc technique to initiate a 

welding arc

7.

Adjust amperage per 

material thickness

Connect TIG torch lead 

to gas (100% Argon)

5.

Connect TIG torch and 

ground clamp

3.

ELECTRODE IS ALWAYS ELECTRICALLY 

HOT WHILE IN TIG MODE

FIND MORE INFORMATION AT 

FORNEYIND.COM

TIG TROUBLESHOOTING TIPS

Low weld output or poor fusion

Welder should be the only thing plugged into the circuit.

Frequently tripping circuit breaker or exceeding 

duty-cycle

• Not recommended for this machine.
• Output is DC only which is not recommended for TIG 

welding aluminum.

Aluminum welding

TIG QUICK START GUIDE

 190  MP WELDER 

(NOT RECOMMENDED FOR ALUMINUM)

ITEM# 323

Read user manual

Select DC TIG process

2.

1.

DC

ONLY

TIG Torch

Ground 

Clamp

• Usually due to low input power.

• Welder should be only thing plugged into circuit.

• Avoid using extension cords: If one must be used, it must be 3 conductor #12 AWG 

or larger up to 25 feet.

• Generators must be a minimum 10,500W continuous output with no low-idle 

function (or low-idle off), 5% THD Max.

240V

QUESTIONS OR TROUBLE? Contact Forney Industries at 1-800-521-6038 [email protected] 

forneyind.com

• Generator OK with continuous output > 

4,000 W (120V) or 10,500 W (240V)

• Extension cord: #12 AWG or larger. 25’ 

(8m) or shorter extension cords 

recommended

To ensure maximum quality, always clean 

and prepare welding surfaces.

Workpiece Preparation

Connect ground clamp to clean, bare metal. No rust, 

paint or other coatings. Attach the ground clamp 

directly to the workpiece if you are experiencing issues.

Workpiece Grounding

• Usually due to low input power.

• Welder should be only thing plugged into circuit.

• Avoid using extension cords. If one must be used, it must be 3 conductor #12 AWG 

or larger up to 25 feet.

• Generators must be a minimum 4,000W continuous output with no low-idle function 

(or low-idle off), 5% THD Max.

Low weld output or poor fusion

120V

* TIG Torch sold separately

Summary of Contents for 190 MP

Page 1: ...0 11 8 Connect MIG gun and ground clamp QUESTIONS OR TROUBLE Contact Forney Industries at 1 800 521 6038 customerservice forneyind com forneyind com MIG QUICK START GUIDE 190 MP WELDER ITEM 323 Set polarity for MIG solid wire or Flux Cored Solid wire Flux cored Read user manual 2 3 1 Select Manual MIG process Pressure knob NOTE If using gas 2 Attach hose to regulator and regulator to gas bottle 1 ...

Page 2: ...ill initiate the arc and begin feeding the wire DEPRESS THE TRIGGER COMPLETELY No arc start on contact Can cause feed and weld issues and arc instability Each component must be sized for wire diameter used Mismatched drive roll liner or contact tip size To ensure maximum quality always clean and prepare welding surfaces Workpiece Preparation Connect ground clamp to clean bare metal No rust paint o...

Page 3: ... must be used it must be 3 conductor 12 AWG or larger up to 25 feet Generators must be a minimum 10 500W continuous output with no low idle function or low idle off 5 THD Max 240V QUESTIONS OR TROUBLE Contact Forney Industries at 1 800 521 6038 customerservice forneyind com forneyind com Generator OK with continuous output 4 000 W 120V or 10 500 W 240V Extension cord 12 AWG or larger 25 8m or shor...

Page 4: ...round Clamp Usually due to low input power Welder should be only thing plugged into circuit Avoid using extension cords If one must be used it must be 3 conductor 12 AWG or larger up to 25 feet Generators must be a minimum 4 000W continuous output with no low idle function or low idle off 5 THD Max Low weld output or poor fusion 110 120V Usually due to low input power Welder should be only thing p...

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